In the technique disclosed in Document 2, although the thickness of the semiconductor image sensor device can be reduced, the step of forming a resist film and the step of removing the resist film are required. Therefore, the number of steps for manufacture of the semiconductor image sensor device increases, disadvantageously leading to an increase in the manufacturing cost and manufacturing time of the semiconductor image sensor device, i.e., a reduction in the productivity of the semiconductor image sensor device. In addition, when the resist film is removed, a portion of the cured adhesive may be peeled off. If peeled adhesive pieces remain on a semiconductor element, the electric characteristics, optical characteristics or reliability of the semiconductor image sensor device is likely to be decreased.
In the technique disclosed in Document 3, conductive wires can be mounted with high density. However, since the multilayer stud bump is provided on the inner bonding pad, it is difficult to reduce the thickness of the semiconductor apparatus.
The present invention can provide a semiconductor image sensor die and a production method thereof, a semiconductor image sensor device, and a semiconductor imaging module which have a thin thickness, excellent reliability, and high productivity. In addition to the semiconductor image sensor die, the present invention can provide an optical device element and an optical device module which have a thin thickness, excellent reliability, and high productivity.
Hereinafter, semiconductor apparatuses according to embodiments of the present invention will be described with reference to the accompanying drawings. Although a semiconductor image sensor die, a semiconductor image sensor device, and a semiconductor image sensor module will be described as examples, the present invention is similarly applicable to other optical devices (a light receiving element or a light emitting device) in addition to the semiconductor image sensor die. A photodiode may be an example of the light receiving element, and a surface-emitting laser, an LED or the like may be an example of the light emitting device.
Substantially the same parts are hereinafter indicated by the same reference numerals and will not be repeatedly described. Parts are schematically illustrated for the sake of easy understanding. The shapes, the number and the like of parts are not limited to those shown in the drawings.
In a first embodiment, a configuration and a production method of the semiconductor image sensor die, and a configuration and a production method of the semiconductor image sensor device will be successively described.
The semiconductor image sensor die 10 of this embodiment comprises the semiconductor element 11 of
The semiconductor element 11 is preferably produced by dicing the semiconductor wafer 24 of
The imaging area 13 is preferably formed of a plurality of pixels each of which comprises a photodiode. A microlens 16 is formed on each pixel. Each microlens 16 is preferably formed of a transparent acrylic resin or the like. The translucent member 18 is adhered to the microlenses 16, 16, . . . via the transparent adhesive 20. A light shielding film 19 is provided on a side surface of the translucent member 18. The light shielding film 19 is preferably formed of a metal or a resin having a light shielding property. As a method for forming the light shielding film 19, for example, a resist film is initially formed, exposing the side surface of the translucent member 18, a metal film is then formed on the translucent member 18 by a deposition technique or the like, and the resist film is then removed, though the present invention is not limited to this.
A plurality of electrode portions 15, 15, . . . are provided outside the peripheral circuit area 14 on the upper surface 12a of the substrate 12. Bumps 17 are provided on a portion of the electrode portions 15, 15, . . . A portion (upper surface 21) of a surface of the bump 17 is located higher than an upper surface 22 of the transparent adhesive 20. In other words, the upper surface 21 is exposed from the transparent adhesive 20, and is electrically connected to an electrode terminal or the like of a package or a mounting substrate as described below. Thus, since the upper surface 21 is present in the surface of the bump 17, the upper surface 21 can be electrically connected to the electrode terminal of the package or the like using a conductive wire or the like. Alternatively, the upper surface 21 can be directly connected to the electrode terminal without via a conductive wire or the like. Further, if the upper surface 21 is planarized, the upper surface 21 can be easily connected to the electrode terminal of the package or the like.
As described above, since the upper surface 21 is present in the surface of the bump 17, it is possible to prevent the whole bump 17 from being buried in the transparent adhesive 20. Therefore, the semiconductor image sensor die 10 of this embodiment can be electrically connected to a package or the like via the bump 17 (specifically, the upper surface 21 of the bump 17).
Also, the translucent member 18 protects the semiconductor element 11 (particularly, the imaging area 13). Therefore, even if dust (cuttings) occurs in a machining step, such as a scribing step, a dicing step or the like, after the microlens 16 is adhered to the translucent member 18, it is possible to prevent the dust from adhering onto the imaging area 13. Therefore, a degradation in optical characteristics of the semiconductor image sensor die 10 can be suppressed.
In addition, the side surface of the translucent member 18 is covered with the light shielding film 19, thereby making it possible to prevent stray light from entering the imaging area 13. For example, when light entering the major surface of the translucent member 18 is erroneously reflected on the side surface of the translucent member 18, the reflected light is absorbed or scattered by the light shielding film 19, so that the reflected light can be suppressed from entering the imaging area 13, or the intensity of the reflected light entering the imaging area 13 can be reduced. Also, when the semiconductor image sensor die 10 is electrically connected to a package or the like using a conductive wire, light is also scattered or reflected on a surface of the conductive wire, but the scattered light or the reflected light can be suppressed from entering the imaging area 13. Thereby, it is possible to prevent the occurrence of a flare, a smear or the like in an image signal.
Also, the translucent member 18 is adhered via the transparent adhesive 20 onto the microlens 16, thereby making it possible to obtain the semiconductor image sensor die 10 which is thin, small, and highly reliable.
Note that, in this embodiment, the substrate 12 is preferably formed of silicon, germanium, a compound semiconductor material (e.g., GaAs, InP, GaN, SiC, etc.), or the like. The bump 17 is preferably formed of aluminum, copper, gold or the like, which is a conductive material which does not chemically react with the transparent adhesive 20. The translucent member 18 is preferably formed of, for example, Tefles (registered trademark) glass, Pyrex (registered trademark) glass, quartz, an acrylic resin, a polyimide resin, an epoxy resin or the like, and can be produced by shaping the material into a sheet. The transparent adhesive 20 may be formed of a UV-curable resin or a thermosetting resin, such as, for example, an acrylic resin, a polyimide resin, an epoxy resin or the like.
Initially, the semiconductor wafer 24 of
Next, as shown in
Following this, as shown in
Following this, as shown in
Following this, as shown in
Finally, the semiconductor wafer 24 is diced. Thereby, the semiconductor image sensor die 10 of
When such a method is used to produce the semiconductor image sensor die 10, the translucent member 18 is adhered via the transparent adhesive 20 onto the microlens 16, the semiconductor image sensor die 10 can be caused to be thin. Also, the transparent adhesive 20 is provided, exposing the upper surface 21 of the bump 17, thereby making it possible to prevent the transparent adhesive 20 from adhering to the upper surface 21 of the bump 17. Therefore, when a conductive wire is used to electrically connect the semiconductor image sensor die 10 to a package or the like, the conductive wire can be firmly fixed to the upper surface 21. Thereby, a reduction in the mass productivity of the semiconductor image sensor die 10 can be suppressed.
Also, since the translucent member 18 is adhered onto the microlens 16 before the semiconductor wafer 24 is diced, the microlens 16 is not likely to be damaged during dicing, and also, dust (cuttings) and the like can be prevented from adhering onto the microlens 16. Therefore, the yield of the semiconductor image sensor die 10 can be improved. Further, if the surface of the translucent member 18 is covered with a resin film or the like during dicing or the like, dicing can be performed without damaging the surface of the translucent member 18. Also, even when dust adheres to the surface of the resin film during dicing, the dust can be suppressed from adhering onto the translucent member 18 by removing the resin film after dicing.
Although the semiconductor image sensor dies 10, 10, . . . are formed on the semiconductor wafer 24 before the semiconductor wafer 24 is diced in this embodiment, a semiconductor wafer may be initially diced into a plurality of the substrates 12, and each substrate 12 may be used to produce the semiconductor image sensor die 10.
Also, an image test or an electric characteristics test may be performed with respect to the semiconductor element 11 before the translucent member 18 is provided, and the translucent member 18 may be provided on only a semiconductor element(s) 11, which has been determined to be a non-defective product.
The semiconductor image sensor device 30 of this embodiment comprises the semiconductor image sensor die 10 and a package 31.
The package 31 has a package substrate 32. A cavity is formed in the package substrate 32. An attachment portion 32a is provided on a bottom surface of the cavity, and the semiconductor image sensor die 10 is fixed to the attachment portion 32a via a fixing agent 34. Preferable examples of the fixing agent 34 include, but are not limited to, an epoxy resin, a polyimide resin, and the like. Also, an internal wall surface of the cavity is subjected to satin finish, thereby preventing reflection on the internal wall surface of the cavity.
Also, the package 31 is provided with a terminal pin 33. The terminal pin 33 is provided with a connection portion 33a. The connection portion 33a is connected via the conductive wire 35 to the upper surface 21 of the bump 17, whereby the semiconductor image sensor die 10 and the terminal pin 33 can be electrically connected to each other. Here, the start end of the conductive wire 35 is preferably connected to the connection portion 33a, while the terminal end of the conductive wire 35 is preferably connected to the upper surface 21. Thereby, as shown in
The cavity of the package substrate 32 is filled with a sealing resin 36. The sealing resin 36 is preferably a resin having a light shielding property, such as, for example, an epoxy resin, a polyimide resin or the like, which seals the semiconductor image sensor die 10 and the conductive wire 35.
As described above, the semiconductor image sensor device 30 comprises the semiconductor image sensor die 10. Therefore, in the semiconductor image sensor device 30, the occurrence of a flare, a smear or the like can be prevented, thereby making it possible to achieve a thin and small semiconductor image sensor device.
Although the package 31 provided with the terminal pin 33 is used as a package in this embodiment, a package without a terminal pin may be used.
Initially, the semiconductor image sensor die 10 of
Next, the package 31 of
Following this, the fixing agent 34 is applied to the attachment portion 32a of the package substrate 32. In this case, an application method may be, but is not limited to, a drawing method. Thereafter, the semiconductor image sensor die 10 is adhered to the attachment portion 32a while maintaining the major surface of the semiconductor image sensor die 10 in parallel with the attachment portion 32a. The upper surface 21 of the bump 17 is then connected to the connection portion 33a using the conductive wire 35. Thereby, as shown in
Next, as shown in
In the semiconductor image sensor device 30 which is produced in such a method, the light shielding film 19 is provided on the side surface of the translucent member 18, and a resin having a light shielding property is used as the sealing resin 36. Therefore, stray light can be prevented from entering the imaging area 13. As a result, it is possible to prevent the occurrence of optical noise, such as a flare, a smear or the like, in the semiconductor image sensor device 30. Thus, the semiconductor image sensor device 30 having excellent optical characteristics can be provided.
Note that the sealing resin is not limited to a resin having a light shielding property and may be a transparent resin. Even when a transparent resin is used as the sealing resin, since the light shielding member is formed on the side surface of the translucent member 18, stray light can be prevented from entering the imaging area 13. In this arrangement, the upper surface of the transparent adhesive is not shielded from light, so that stray light may enter the imaging area from the upper surface of the transparent adhesive 20. Nevertheless, since the thickness of the transparent adhesive 20 is small, it is not often that the optical performance of the semiconductor image sensor device is reduced.
(First Variation)
Note that a production method of the semiconductor image sensor die 40 of this variation is the same as the production method of the semiconductor image sensor die 10 of the first embodiment, except that a step of providing the light shielding member 27 (step (d)) is added. In the step of providing the light shielding member 27, the light shielding member 27 is provided, covering the upper surface 25 of the transparent adhesive 20 and the side surface (specifically, the light shielding film 19) of the translucent member 18. In this case, the light shielding member 27 is preferably provided, exposing the upper surface 21 of the bump 17.
By introducing the semiconductor image sensor die 40 into the cavity of the package substrate 32 of the package 31 of
A second embodiment is different from the first embodiment in the configuration of the semiconductor image sensor die.
As shown in
As shown in
Such a semiconductor image sensor device 45 is produced as follows. Initially, the semiconductor image sensor die 50 of
As shown in
Such a semiconductor image sensor device 55 is produced by a method which is substantially the same as that for the semiconductor image sensor device 30 of the first embodiment.
As shown in
As described above, in the semiconductor image sensor device 60, as is different from the semiconductor image sensor devicees 45 and 55, the translucent member 18 is housed in the mounting substrate 51, thereby making it possible to cause the semiconductor image sensor device to be small and thin. Also, in the semiconductor image sensor device 60, the semiconductor image sensor die 50 is electrically connected to the mounting substrate 51 without via a conductive wire, thereby making it possible to prevent the occurrence of reflected light or scattered light on a surface of a conductive wire. Therefore, the optical performance of the semiconductor image sensor device 60 can be improved.
Although the electrode terminal is assumed to be provided only on one of the major surfaces of the wiring substrate or the mounting substrate in this embodiment, the electrode terminal may be provided both the major surfaces of the wiring substrate or the mounting substrate. If the electrode terminal is provided both the major surfaces of the wiring substrate or the mounting substrate, a semiconductor image sensor die can be provided on both the major surfaces of the wiring substrate or the mounting substrate, thereby making it possible to improve the performance of the semiconductor image sensor device.
Note that the semiconductor image sensor devicees 45, 55 and 60 may each be formed using the semiconductor image sensor die 10 instead of the semiconductor image sensor die 50.
A third embodiment is different from the first and second embodiments in the shape of the translucent member.
The semiconductor image sensor die 65 comprises the semiconductor element 11 and a translucent member 61. The translucent member 61 is adhered via the transparent adhesive 20 to the microlens 16 of the semiconductor element 11. The translucent member 61 has a lower surface 63 which is not even. Convex portions 62 and concave portions 64 are formed in an area surrounding the lower surface 63.
Specifically, the convex portions 62 and 62 are provided along two opposed sides of the four sides of the lower surface (a surface to be adhered to the microlens 16) 63 of the translucent member 61, while the concave portions 64 and 64 are provided along two sides along which the convex portions 62 are not provided of the four sides of the lower surface 63. Each convex portion 62 is formed, protruding above a center area of the lower surface 63, while each concave portion 64 is formed and dented below the center area of the lower surface 63.
By providing the convex portions 62 and 62 in the lower surface 63 of the translucent member 61 in this manner, the melted transparent adhesive 20 is prevented from flowing farther outside than the convex portions 62 and 62. Therefore, the amount of the transparent adhesive 20 in a portion between the convex portions 62 and 62 and the electrode portion 15 can be caused to be smaller than the amount of the transparent adhesive 20 in the other portions. Thereby, the height of the surface 22 of the transparent adhesive 20 in the portion between the convex portions 62 and 62 and the electrode portion 15 can be caused to be lower than the height of the surface 22 of the transparent adhesive 20 of the other portions. In other words, by providing the convex portions 62 and 62 in the lower surface 63 of the translucent member 61, the upper surface 21 of the bump 17 provided along a longitudinal direction of the convex portion 62 can be easily exposed from the transparent adhesive 20. Therefore, both when the upper surface 21 of the bump 17 is connected to another electrode terminal via a conductive wire and when the upper surface 21 of the bump 17 is directly connected to another electrode terminal without via a conductive wire, electrical connection can be relatively easily and certainly achieved. Also, in view of this, the bump 17 is preferably provided on each electrode portion (electrode portions arranged in the length direction in
On the other hand, by providing the concave portions 64 and 64 on the lower surface 63 of the translucent member 61, melted transparent adhesive is caused to easily flow farther outside than the concave portion 64. Note that, also in this case, the bump 17 is preferably formed in a manner which allows the upper surface 21 of the bump 17 to become higher than the surface 22 of the transparent adhesive 20.
In a fourth embodiment, a semiconductor imaging module will be described.
As shown in
The pedestal 73 is fixed via a fixing member 74 to the mounting substrate 71. The lens pedestal 81 is fixed via a fixing member 82 to the pedestal 73. A through hole (second through hole) 81a is formed in the lens pedestal 81. The through hole 81a preferably has an opening larger than the opening of the through hole 76. The through hole 81a holds a lens 79.
In the first semiconductor imaging module 70, by causing the electrode terminal 77 of the mounting substrate 71 to contact the upper surface 21 of the bump 17 of the semiconductor image sensor die 40, the semiconductor image sensor die 40 can be electrically connected to the mounting substrate 71. Therefore, the thickness of the first semiconductor imaging module 70 can be reduced in an optical axis direction of incident light 72.
As shown in
Also in a fifth embodiment, a configuration of a semiconductor imaging module will be described.
Although the first semiconductor imaging module 80 of this embodiment has a configuration similar to that of the first semiconductor imaging module 70 of the fourth embodiment, except that a second mounting substrate 86 is provided. The second mounting substrate 86 is fixed via the fixing member 74 to the mounting substrate 71. A concave housing section 87 is formed in an upper surface of the second mounting substrate 86. The semiconductor image sensor die 40 is housed in the housing section 87. Thereby, undesired light can be prevented from entering the semiconductor image sensor die 40 (particularly, the imaging area 13) from the outside of the semiconductor imaging module 80.
The second semiconductor imaging module 85 of this embodiment has a configuration similar to that of the second semiconductor imaging module 75 of the fourth embodiment, except that a third mounting substrate 88 is provided. The third mounting substrate 88 is fixed via the fixing member 74 to the pedestal 73. A concave housing section 87 is formed in an upper surface of the third mounting substrate 88. Wiring 89 is formed, extending from a lower surface of the third mounting substrate 88 to a bottom surface of the housing section 87. Thereby, undesired light can be prevented from entering the semiconductor image sensor device 45 (particularly, the imaging area 13) from the outside of the semiconductor imaging module 85.
In a sixth embodiment, a configuration of a semiconductor image sensor die will be described.
The semiconductor image sensor die 90 of this embodiment is different from the semiconductor image sensor die 10 of the first embodiment in that a side surface 18a of an optical element 18 is covered with the transparent adhesive 20 instead of providing a light shielding member. In such a case, if the upper surface 21 of the bump 17 is located higher than the surface 22 of the transparent adhesive 20 provided on the peripheral circuit area 14, the semiconductor image sensor die 90 of this embodiment exhibits substantially the same effect as that of the semiconductor image sensor die 10 of the first embodiment.
The semiconductor image sensor die 90 of this embodiment can be produced by substantially the same method as that for the semiconductor image sensor die 10 of the first embodiment. Note that, when the translucent member 18 is adhered, an adhesion preventing film is preferably formed on the upper surface of the translucent member 18 so as to prevent the transparent adhesive 20 from adhering to the upper surface of the translucent member 18.
Note that, though not shown in the drawings, the semiconductor image sensor die 90 of this embodiment may be used to produce the semiconductor image sensor device of
Number | Date | Country | Kind |
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2006-272831 | Oct 2006 | JP | national |