This application is based upon and claims a priority from Japanese Patent Application No. 2007-138873 filed on May 25, 2007, the entire contents of which are incorporated herein by reference.
1. Field of the Invention
An aspect of the present invention relates to a semiconductor memory device, particularly to a semiconductor memory device having a ferroelectric capacitor or a memory cell composed of a transistor and a ferroelectric capacitor, and a method for fabricating the same.
2. Description of the Related Art
Japanese Patent No. JP-3157734-B discloses a ferroelectric memory device, i.e., a FeRAM (Ferroelectric Random Access Memory) and a method for fabricating the same. A memory cell of the ferroelectric memory device is composed of a transistor and a ferroelectric capacitor connected to the transistor. The ferroelectric capacitor includes a bottom electrode, a ferroelectric film disposed on the bottom electrode, and a top electrode disposed on the ferroelectric film.
In the fabrication process of the ferroelectric memory device, the bottom electrode, the ferroelectric film, and the top electrode are sequentially laminated on a substrate to thereby form a ferroelectric capacitor, and thereafter, a reaction preventing film is formed thereon so as to cover the ferroelectric film of the ferroelectric capacitor. The reaction preventing film is formed, for example, of a silicon nitride film or an alumina film, formed through a CVD (chemical vapor deposition) process.
In the ferroelectric memory device described above, detailed considerations on the following points are not given. Since the ferroelectric capacitor is constructed by a laminated structure of a bottom electrode, a ferroelectric film, and a top electrode, the vertical height of the side wall of the ferroelectric capacitor increases in accordance with the number of thin layers forming the laminated structure. For this reason, the reaction preventing film is formed on the side wall of the ferroelectric capacitor in a state where the aspect ratio is large; therefore, the step coverage of the reaction preventing film is degraded. That is, the surface coverage properties of the ferroelectric film are deteriorated on the side wall of the ferroelectric capacitor, whereby the function as the reaction preventing film is degraded.
On the other hand, when the reaction preventing film is made sufficiently thick on the side wall of the ferroelectric capacitor, the thickness of the reaction preventing film formed on the upper surface of the ferroelectric capacitor, that is, on the upper surface of the top electrode becomes too large. In addition, it is necessary to form a connection hole (contact hole) in the reaction preventing film in order to connect a wiring to the top electrode. However, if the reaction preventing film is too thick, the fabrication process of the connection hole is complicated to thereby decrease the fabrication process yield.
According to an aspect of the present invention, there is provided a semiconductor memory device including: a semiconductor substrate; a transistor that is formed on the semiconductor substrate; a ferroelectric capacitor including a bottom electrode that is formed above the semiconductor to be connected with the transistor, a ferroelectric film that is formed on the bottom electrode, and a top electrode that is formed on the ferroelectric film; a first reaction preventing film that covers a lower side surface of the ferroelectric capacitor; and a second reaction preventing film that covers an upper side surface and a top surface of the ferroelectric capacitor.
According to another aspect of the present invention, there is provided a method for fabricating a semiconductor memory device, including: forming a transistor on a semiconductor substrate; forming an interlayer insulating film on the semiconductor substrate to cover the transistor; forming a plug in the interlayer insulating film to be connected with the transistor; forming a bottom electrode on the interlayer insulating film to be connected with the plug; forming a ferroelectric film on the bottom electrode; forming a first reaction preventing film to cover at least the ferroelectric film; planarizing the first reaction preventing film and the ferroelectric film to expose an upper surface of the ferroelectric film; forming a top electrode on the ferroelectric film; and forming a second reaction preventing film on the first reaction preventing film to cover a side surface and an upper surface of the upper electrode.
Embodiment may be described in detail with reference to the accompanying drawings, in which:
The embodiments will be described in detail with reference to the accompanying drawings. A first embodiment is directed to a semiconductor device having a ferroelectric capacitor, more specifically, to a semiconductor memory device (nonvolatile memory circuit) having a ferroelectric capacitor in a memory cell and capable of storing data in the ferroelectric capacitor.
As shown in
As shown in
The first electrode 31 of the ferroelectric capacitor 3 is electrically connected to one main electrode region 32 of the transistor 2 via a plug 50 disposed thereon and the reaction preventing film 63. The plug 50 is disposed within a connection hole (via-hole) 41 formed in the interlayer insulating film 40 that disposed between the transistor 2 and the ferroelectric capacitor 3 so as to cover the transistor 2. The plug 50 is provided with a barrier metal film 51 that is provided on an inner wall and a bottom surface of the connection hole 41 and a burying conductor 52 that is provided on the barrier metal film 51 and buried in the connection hole 41. The barrier metal film 51 can be formed either of Ti and TiN. The burying conductor 52 can be formed of a metal film having high melting point, such as polysilicon film or tungsten (W).
The second electrode 33 of the ferroelectric capacitor 3 is electrically connected via a plug 80 provided thereon to a plate line 90 that is disposed above the second electrode 33. The plug 80 is disposed within a connection hole (via-hole) 71 formed in an interlayer insulating film 70 that covers the ferroelectric capacitor 3. The plug 80 is provided with a barrier metal film 81 that is provided on an inner wall and a bottom surface of the connection hole 71 and a burying conductor 82 that is provided on the barrier metal film 81 and buried in the connection hole 71. The barrier metal film 81 is formed of the same material as the barrier metal film 51 of the plug 50, and the burying conductor 82 is formed of the same material as the burying conductor 52. In the first embodiment, the plate line 90 may be formed of Cu, a Cu alloy, an Al alloy, or an Al alloy having at least one of Si and Cu added thereto.
The nonvolatile memory circuit 1 having such an arrangement is provided with a reaction preventing film (first reaction preventing film) 61 that covers a lower side surface of the ferroelectric capacitor 3 and a reaction preventing film (second reaction preventing film) 62 that covers an upper side surface and an upper surface of the ferroelectric capacitor 3. The reaction preventing films 61 and 62 basically have insulating properties, and both films are tightly contacted with each other to thereby prevent penetration of oxygen or hydrogen into the ferroelectric film 32.
In the first embodiment, the reaction preventing film is formed on the ferroelectric capacitor 3 through at least two steps. Since the lower reaction preventing film 61 is formed on the side surface of the first electrode 31 and the lower side surface of the ferroelectric film 32, an aspect ratio between the upper side surface of the ferroelectric film 32 and the side surface of the second electrode 33 and the upper surface of the second electrode 33 where the upper reaction preventing film 62 is formed is decreased. In a memory cell array, a concave portion is formed between the ferroelectric capacitors 3 of the adjacent memory cells M, and the reaction preventing film 61 is buried in this concave portion.
In the first embodiment, when the reaction preventing film 61 is formed, the height of the upper surface thereof is set to the same height as the upper surface of the ferroelectric film 32. However, according to the fabrication process of the nonvolatile memory circuit 1, since the reaction preventing film 61 is over-etched relative to the ferroelectric film 32, the height of the upper surface of the reaction preventing film 61 within the range of the side surface of the ferroelectric film 32 is slightly lower than the height of the upper surface of the ferroelectric film 32. The reaction preventing film 61 may be formed, for example, of a SiN film or an Al2O3 film. Moreover, in the first embodiment, although the reaction preventing film 61 is composed of a single-layer film; the present invention is not limited to this, and the reaction preventing film 61 may be composed of a laminated multi-layer film with two or more thin layers of identical materials or of different materials.
The upper reaction preventing film 62, which is formed after the lower reaction preventing film 61 have been formed, basically has insulating properties and prevents penetration of oxygen or hydrogen into the ferroelectric film 32, similar to the reaction preventing film 61. The most part (or a portion) of the side surface of the ferroelectric film 32 is firmly and securely covered by the reaction preventing film 61, and the reaction preventing film 61 is buried between the adjacent ferroelectric capacitors 3, whereby the ferroelectric capacitor 3 has a smooth step. For example, by burying the reaction preventing film 61, an effective height of the side surface of the ferroelectric capacitor 3 where the reaction preventing film 62 is formed can be set to 80 nm to 100 nm. Moreover, when the gap between the adjacent ferroelectric capacitors 3 is set to 50 nm, it is possible to provide a low aspect ratio of 1.6 to 2.0.
Therefore, in the ferroelectric capacitor 3 having a smooth step thank to the reaction preventing film 61, since the most part of the side surface of the ferroelectric film 32 is covered by the reaction preventing film 61, it is not necessary for the reaction preventing film 62 to have a thickness at the side surface of the ferroelectric film 32 sufficient to prevent penetration of oxygen or hydrogen thereto, and thus the thickness of the reaction preventing film 62 can be decreased. In particular, the thickness of the reaction preventing film 62 at the upper surface of the second electrode 33 can be decreased. The reaction preventing film 62 may be formed, for example, of Si3N4 film or Al2O3. Moreover, in the first embodiment, although the reaction preventing film 62 is composed of a single-layer film; the present invention is not limited to this, and the reaction preventing film 62 may be composed of a laminated multi-layer film with two or more thin layers of identical materials or of different materials.
Another reaction preventing film (fourth reaction preventing film) 64 is provided on the reaction preventing film (second reaction preventing film) 62 above the ferroelectric capacitor 3. The reaction preventing film 64 can be formed, for example, of a SiN film or an Al2O3 film.
A method for fabricating the nonvolatile memory circuit 1 described above will be described. First, a substrate 10 is prepared, and a device isolation region 11 is formed in a non-active region of the substrate 10 (see
The method for fabricating the transistor 2 is as follows. First, a gate insulating film 21 is formed on the surface of the active region of the substrate 10, and subsequently, a control electrode 22 is formed on the gate insulating film 21. The gate insulating film 21 can be formed, for example, of several layers of a single-layer film made of SiO2, Si3N4, or SiON, or of a multi-layer film with two or more layers of the single-layer film. The control electrode 22 can be formed, for example, of several layers of a single-layer film made of polysilicon, high-melting point metal, or high-melting point metal silicide, or of a laminated multi-layer film with a high-melting point metal film or a high-melting point metal silicide film on a polysilicon film. After the control electrode 22 is formed, a pair of main electrode regions 23 is formed on a surface portion of the active region of the substrate 10 at both sides of the control electrode 22. The main electrode regions 23 is formed by implanting n-type impurities onto a peripheral portion of the active region while using the control electrode 22 or a mask used to pattern the control electrode 22 as an ion implantation mask. In the first embodiment, although the structure is not clearly shown, the transistor 2 has an extension structure or an LDD (lightly doped drain) structure.
Subsequently, on the entire surface of the substrate 10, an interlayer insulating film 40 is formed to cover the transistor 2 (see
Subsequently, a plug 50 is formed in the interlayer insulating film 40 on the main electrode regions 23 of the transistor 2 (see
Next, a reaction preventing film (third reaction preventing film) 63 is formed on the entire surface of the interlayer insulating film 40 including the plug 50 (see
Next, a first electrode 31 of the ferroelectric capacitor 3 is formed on the reaction preventing film 63, and a ferroelectric film 32 is formed on the first electrode 31 (see
As shown in
As shown in
Subsequently, the surface of the reaction preventing film 61 is planarized (see
A second electrode 33 is formed over the entire surface of the substrate 10 including the ferroelectric film 32 and the reaction preventing film 61 (see
As shown in
Next, the second electrode 33 is patterned using the mask 35 (see
As shown in
As described above, the reaction preventing film 62 prevents penetration of oxygen or hydrogen into the ferroelectric film 32. The reaction preventing film 61 is previously formed under the reaction preventing film 62. The reaction preventing film 61 covers the most part of the exposed side surface of the ferroelectric film 32, and decreases the aspect ratio of the ferroelectric capacitor 3 for forming the reaction preventing film 62. As described above, the aspect ratio can be decreased to about 1.6 to about 2.0 by forming the reaction preventing film through two steps. Therefore, the reaction preventing film 62 can be formed to a desired thickness on the side surface of the ferroelectric film 32, and the thickness of the reaction preventing film 62 can be maintained within a suitable range on the upper surface of the second electrode 33. The peripheral portion of the ferroelectric capacitor 3 according to the first embodiment is completely covered by the reaction preventing film (third reaction preventing film) 63 below the first electrode 31, the reaction preventing film (first reaction preventing film) 61 that covers the side surface of the first electrode 31 and the most part of the side surface of the ferroelectric film 32, and the reaction preventing film (second reaction preventing film) 62 that covers a remaining part of the side surface of the ferroelectric film 32 and the side surface and the upper surface of the second electrode 33.
Next, an interlayer insulating film 45 is formed over the entire surface of the substrate 10 including the reaction preventing film 62 (see
As shown in
Next, an interlayer insulating film 70 is formed over the entire surface of the substrate 10 including the reaction preventing film 64 (see
Here, the connection hole 71 is formed by etching and removing the reaction preventing film (second reaction preventing film) 62 on the second electrode 33 of the ferroelectric capacitor 3, the reaction preventing film (fourth reaction preventing film) 64, and the interlayer insulating film 70. In this embodiment, the reaction preventing film 62 can have a thickness suitable for opening the hole 71 on the top electrode 33; therefore, the connection hole 71 can be easily fabricated.
Subsequently, a plug 80 is formed in the connection hole 71, and a plug 85 is formed in the connection hole 72. The plug 80 is formed by forming a barrier metal film 81 along an inner wall and a bottom wall of the connection hole 71, and thereafter, burying the connection hole 71 with a burying conductor 82 through the barrier metal film 81. The plug 85 is formed by forming a barrier metal film 86 along an inner wall and a bottom surface of the connection hole 72, and thereafter, burying the connection hole 72 with a burying conductor 87 through the barrier metal film 86. In the first embodiment, although the plug 80 is formed at the same fabrication process step as the plug 85, the present invention is not limited to this and the plug 80 may be formed at different fabrication process step from the plug 85.
As described above in connection with
In the nonvolatile memory circuit 1 having such an arrangement according to the first embodiment, since the side surfaces of the ferroelectric capacitor 3, particularly, the exposed side surfaces of the ferroelectric film 32 are covered by the reaction preventing film (first reaction preventing film) 61 and the reaction preventing film (second reaction preventing film) 62, which are formed through two steps, the exposed side surface of the ferroelectric film 32 can be securely covered by the reaction preventing films 61 and 62 while decreasing the thickness of the reaction preventing film 62 on the second electrode 33. Therefore, penetration of oxygen or hydrogen into the ferroelectric film 32 and the interfaces thereof can be prevented to thereby improve the characteristics of the ferroelectric capacitor 3. Furthermore, since the connection hole 71 for forming the plug 80 between the plate line 90 and the second electrode 33 of the ferroelectric capacitor 3 can be easily formed, the fabrication process yield of the nonvolatile memory circuit 1 can be improved.
In the nonvolatile memory circuit 1 according to the first embodiment, although an example of a series connected TC unit type ferroelectric RAM has been described, the present invention is not limited to this but can be applied to a conventional FeRAM. In a nonvolatile memory circuit 1 having the conventional FeRAM structure, as shown in
A second embodiment is directed to an example that improves reliability of the electrical connection between the transistor 2 of the memory cell M and the plate line 90 in the nonvolatile memory circuit 1 according to the first embodiment described above. In the second and subsequent embodiments, those parts identical or similar to those of the first embodiment will be denoted by the same or similar reference numerals, and thus redundant description thereof will be omitted.
In the nonvolatile memory circuit 1 according to the second embodiment, as shown in
In the method for fabricating the nonvolatile memory circuit 1, after the opening 66 is formed in the reaction preventing films 61 and 62, the interlayer insulating film 45 is buried in the opening 66, and the connection hole 72 of the plug 85 is formed in the interlayer insulating film 45 buried in the opening 66. That is, since the interlayer insulating film 45 is buried in the opening 66 in which the plug 85 is formed, it is not necessary to etch the reaction preventing films 61 and 62 when forming the connection hole 72.
In the nonvolatile memory circuit 1 having such an arrangement according to the second embodiment, since the reaction preventing films 61 and 62 are provided on the side surfaces of the ferroelectric capacitor 3, particularly, the exposed side surfaces of the ferroelectric film 32, it is possible to obtain the same advantage as obtainable from the nonvolatile memory circuit 1 according to the first embodiment. Furthermore, since the connection hole 72 for forming the plug 85 between the plate line 90 and the main electrode regions 23 of the transistor 2 can be formed easily and securely, the fabrication process yield of the nonvolatile memory circuit 1 can be improved.
A third embodiment is directed to an example that increases the capacitance of the ferroelectric capacitor 3 in the nonvolatile memory circuit 1 according to the first embodiment described above.
In the nonvolatile memory circuit 1 according to the third embodiment, as shown in
In the nonvolatile memory circuit 1 having such an arrangement according to the third embodiment, since the size of the contact surface between the second electrode 33 and the ferroelectric film 32 of the ferroelectric capacitor 3 of the memory cell M does not change even in the presence of the misalignment, there is no change in the polarization amount of the ferroelectric capacitor 3. That is, it is possible to prevent decrease in the polarization amount of the ferroelectric capacitor 3 due to the misalignment. As a result, it is possible to secure a sufficient signal amount of the ferroelectric capacitor 3 and to prevent characteristics variation between wafers during device fabrication. Although the third embodiment was described and illustrated with reference to the nonvolatile memory circuit 1 according to the first embodiment, the third embodiment may be applied to the nonvolatile memory circuit 1 according to the second embodiment.
A fourth embodiment is directed to an example that prevents penetration of oxygen or hydrogen into the ferroelectric film 32 of the ferroelectric capacitor 3 from the bottom surface thereof, in the nonvolatile memory circuit 1 according to the first embodiment described above.
In the nonvolatile memory circuit 1 according to the fourth embodiment, as shown in
In the nonvolatile memory circuit 1 having such an arrangement according to the fourth embodiment, since the reaction preventing film 65 is provided under the ferroelectric capacitor 3, it is possible to prevent penetration of oxygen and/or hydrogen into the ferroelectric film 32 of the ferroelectric capacitor 3. Therefore, the ferroelectric capacitor 3 can exhibit and maintain good characteristics. Although the fourth embodiment was described and illustrated with reference to the nonvolatile memory circuit 1 according to the first embodiment, the fourth embodiment may be applied to the nonvolatile memory circuit 1 according to the second or third embodiment.
A fifth embodiment is directed to an example that improves connection reliability of the electrical connection portion between the plate line 90 and the main electrode regions 23 of the transistor 2 and the electrical connection portion between the plate line 90 and the second electrode 33 of the ferroelectric capacitor 3 in the nonvolatile memory circuit 1 according to the first embodiment described above.
In the nonvolatile memory circuit 1 according to the fifth embodiment, as shown in
Furthermore, since the plug 80 is not used in the connection between the plate line 90 and the second electrode 33 of the ferroelectric capacitor 3, it is possible to decrease the height of the plug 85. That is, since the aspect ratio of the connection portion between the plate line 90 and one main electrode region 23 of the transistor 2 can be decreased, it is possible to improve the connection reliability between them. In the fifth embodiment, a connection hole is formed in the reaction preventing films 62 and 64 so as to extend over the second electrode 33 of the ferroelectric capacitor 3 to above the main electrode regions 23 (above the plug 85) of the transistor 2, and the plate line 90 is connected to the second electrode 33 and the plug 85 via this connection hole.
In addition, in the fifth embodiment, the plate line 90 includes a barrier metal film 91 and a wiring metal film 92 laminated on the barrier metal film 91.
In the nonvolatile memory circuit 1 having such an arrangement according to the fifth embodiment, it is possible to improve the connection reliability of the connection portion between the plate line 90 and the main electrode regions 23 of the transistor 2 and the connection portion between the plate line 90 and the second electrode 33 of the ferroelectric capacitor 3. Although the fifth embodiment was described and illustrated with reference to the nonvolatile memory circuit 1 according to the first embodiment, the fifth embodiment may be applied to the nonvolatile memory circuit 1 according to any one of the second to fourth embodiments.
The present invention is not limited to the embodiments described above. For example, although the embodiments were described and illustrated with reference to the nonvolatile memory circuit 1 provided with the memory cell M having the transistor 2 and the ferroelectric capacitor 3, the present invention can be widely applied to a semiconductor device having the ferroelectric capacitor 3.
According to an aspect of the present invention, by forming a reaction preventing film having excellent coverage properties, deterioration of a ferroelectric capacitor during a device fabrication process steps is prevented, whereby a semiconductor memory device capable of improving the characteristics of a ferroelectric capacitor can be provided. According to another aspect of the present invention, a method for fabricating a semiconductor memory device capable of improving the characteristics of a ferroelectric capacitor and securing the fabrication process yield of a contact hole.
Number | Date | Country | Kind |
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P2007-138873 | May 2007 | JP | national |