The present application claims the priority of Chinese Patent Application No. 202211415326.1, filed on Nov. 11, 2022, the entire content of which is incorporated herein by reference.
The present application relates to the field of semiconductor technologies, and in particular, to a semiconductor structure and a method for manufacturing the same.
As a typical representative of third generation of semiconductor materials, wide band semiconductor materials, such as group III nitrides, have excellent characteristics such as a wide band gap, high voltage resistance, high temperature resistance, high electron saturation speed and high electron drift speed, and easy to form a high-quality heterojunction structure, which are very suitable for manufacturing high-temperature, high-frequency and high-power electronic devices.
Enhancement mode devices have a wide range of applications in the field of power electronics due to their normally-off characteristics. There are many ways to manufacture the enhancement mode devices, such as depletion of a two-dimensional electron gas by setting a p-type semiconductor at a gate electrode. Dopants in a p-type semiconductor material are usually activated by thermal annealing, and however, current annealing methods have problems with low activation efficiency and damage to semiconductor materials. In addition, there are demands for a p-type semiconductor to be etched during a device manufacturing process, but it is difficult to control an etching accuracy during an etching process, and therefore, etching damages are introduced.
In view of this, embodiments of the present application provide a semiconductor structure and a method for manufacturing the same, in which a p-type ion doping layer is selectively doped with an oxygen element, to solve problems of difficult activation and etching damages of a p-type semiconductor.
According to a first aspect, embodiments of the present application provide a semiconductor structure, including: a substrate; a first semiconductor layer and a second semiconductor layer sequentially disposed on the substrate; and a p-type ion doping layer disposed on the second semiconductor layer. The p-type ion doping layer includes an activation region and a passivation region enclosing the activation region, and the activation region is an oxygen-doped region.
In an optional embodiment, an upper surface, a lower surface and sidewalls of the activation region are enclosed by the passivation region; or an upper surface and sidewalls of the activation region are enclosed by the passivation region.
In an optional embodiment, a p-type ion doped in the p-type ion doping layer includes a magnesium ion.
In an optional embodiment, the number of magnesium hydrogen bonds in the activation region is less than that in the passivation region.
In an optional embodiment, along a direction away from the substrate, a variation trend of a content of an oxygen element doped in a material of the activation region includes one of the following: uniformly decreasing, decreasing in a hopping manner, decreasing in a step-like manner, or first increasing and then decreasing.
In an optional embodiment, a content of an oxygen element doped in a material of the activation region is less than 1E21 atoms/cm3.
In an optional embodiment, a ratio of a content of an oxygen element doped in a material of the activation region to a content of a p-type ion doped in the material of the activation region is greater than 0.1 and less than 10.
In an optional embodiment, a material of the p-type ion doping layer is one of or a combination of GaN, InGaN, AlGaN, or InAlGaN.
In an optional embodiment, the semiconductor structure further includes: a protective layer disposed on the p-type ion doping layer, and a material of the protective layer is AlN or AlGaN.
In an optional embodiment, the semiconductor structure further includes: a source electrode disposed on the second semiconductor layer and in ohmic contact with the second semiconductor layer; a drain electrode disposed on the second semiconductor layer and in ohmic contact with the second semiconductor layer; and a gate electrode disposed on the p-type ion doping layer and in Schottky contact with the p-type ion doping layer.
In an optional embodiment, the p-type ion doping layer includes a plurality of activation regions, and the plurality of activation regions are arranged at intervals in a plane parallel to the substrate.
According to another aspect, embodiments of the present application provide a method for manufacturing a semiconductor structure, including: S1. providing a substrate and forming a first semiconductor layer and a second semiconductor layer on the substrate; S2. forming a p-type ion doping layer on the second semiconductor layer; S3. manufacturing a mask layer patterned on an upper surface of the p-type ion doping layer, a window being formed in the mask layer; and S4. implanting, by using ion-implantation, an oxygen-containing gas into the p-type ion doping layer below the window, to form an activation region of which material is doped with an oxygen ion and a passivation region of which material is not doped with the oxygen ion.
In an optional embodiment, an upper surface, a lower surface and side walls of the activation region are enclosed by the passivation region; or an upper surface and side walls of the activation region are enclosed by the passivation region.
In an optional embodiment, a p-type ion doped in the p-type ion doping layer includes a magnesium ion.
In an optional embodiment, the number of magnesium hydrogen bonds in the activation region is less than that in the passivation region.
In an optional embodiment, depth of the activation region is controlled by controlling energy of the ion-implantation.
In an optional embodiment, along a direction away from the substrate, a variation trend of a content of an oxygen element doped in a material of the activation region is controlled by controlling energy of the ion-implantation, and the variation trend includes one of the following: uniformly decreasing, decreasing in a hopping manner, decreasing in a step-like manner, or first increasing and then decreasing.
In an optional embodiment, a method of the ion-implantation includes multiple implantations.
In an optional embodiment, the method for manufacturing the semiconductor structure further includes: etching the p-type ion doping layer to expose the second semiconductor layer, to form a source electrode region and a drain electrode region; disposing, in the source electrode region, a source electrode that is in ohmic contact with the second semiconductor layer; disposing, in the drain electrode region, a drain electrode that is in ohmic contact with the second semiconductor layer; and disposing, on the p-type ion doping layer, a gate electrode that is in Schottky contact with the p-type ion doping layer.
In an optional embodiment, a plurality of p-type ion doping layers, which are patterned and to be activated, are exposed by the mask layer, a plurality of patterned activation regions are formed after an oxygen ion is implanted, and the plurality of activation regions are arranged at intervals in a plane parallel to the substrate.
The following clearly and completely describes the technical solutions in the embodiments of the present application with reference to the accompanying drawings in the embodiments of the present application. Apparently, the described embodiments are a part rather than all of the embodiments of the present application. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present application without creative efforts shall fall within the protection scope of the present application.
In the related technologies, AlGaN/GaN heterojunction are widely used in semiconductor structures such as High Electron Mobility Transistors (HEMT) due to a high concentration of two-dimensional electron gases (2DEG) at an AlGaN/GaN interface caused by strong spontaneous and piezoelectric polarization of the AlGaN/GaN heterojunction.
There are many ways to manufacture enhancement mode devices, such as depletion of a two-dimensional electron gas by setting a p-type semiconductor at a gate electrode. A magnesium (Mg) ion is a suitable dopant for p-type semiconductor materials. Typical annealing temperatures for the conventional thermal annealing are in a range from 600° C. to 900° C. to activate the Mg ion, but the conventional annealing methods have problems of low activation efficiency and damage to semiconductor materials, and therefore, finding a simple and low-temperature method to activate the Mg ion has become an urgent problem to be solved. In addition, during a device manufacturing process, there is a need to etch the p-type semiconductor between a gate electrode and a source electrode, as well as the p-type semiconductor between a gate electrode and a drain electrode, but it is difficult to control an etching accuracy, and therefore, etching damages are introduced, ultimately leading to a decrease in output current density, an increase in leakage current of the gate electrode and a decrease in device stability.
In order to solve the problems of difficult activation and etching damage of the p-type semiconductor in the related technologies, the present application provides a semiconductor structure and a method for manufacturing the same. The semiconductor structure includes a substrate, a first semiconductor layer, a second semiconductor layer and a p-type ion doping layer which are sequentially disposed, the p-type ion doping layer includes an activation region and a passivation region enclosing the activation region, and the activation region is an oxygen-doped region. In the present application, hydrogen doped in the p-type ion doping layer can be replaced by low-temperature annealing after a process of implementing oxygen ion-implantation, so as to improve activation efficiency of the p-type ion doping layer; the activation region in a gate electrode region and the passivation region in an non-gate electrode region are formed by using a method for selectively activating the p-type ion doping layer, avoiding etching of the p-type ion doping layer, and thus avoiding etching losses; and a plurality of patterned activation regions are obtained by selectively activating on a same substrate, which facilitates batch preparation of the enhancement mode semiconductor devices.
A semiconductor structure and a method for manufacturing the same provided by the present application may be further exemplified below in combination with
In some embodiments, the semiconductor structure further includes a source electrode 5, a drain electrode 6 and a gate electrode 7. As shown in
Based on the device structure shown in
In some embodiments,
In some embodiments, a content of an oxygen element doped in a material of the activation region 31 is less than 1E21 atoms/cm3, and a ratio of the content of the oxygen element doped in the material of the activation region 31 to a content of a p-type ion doped in the material of the activation region 31 is greater than 0.1 and less than 10. The activation efficiency of the p-type ion doped in the material of the activation region 31 is controlled by controlling the content of the oxygen element doped in the material of the activation region 31.
In some embodiments, a material of the substrate 1 may be sapphire, silicon carbide, silicon, GaN or diamond. Materials of the first semiconductor layer 23 and the second semiconductor layer 24 may include a group III nitride material, and the two-dimensional electron gas may be formed at an interface between the first semiconductor layer 23 and the second semiconductor layer 24. In one alternative solution, the first semiconductor layer 23 is a GaN layer and the second semiconductor layer 24 is an AlGaN layer. In other alternative solutions, material combination of the first semiconductor layer 23 and the second semiconductor layer 24 may also be GaN/AlN, GaN/InN, GaN/InAlGaN, GaAs/AlGaAs, GaN/InAlN or InN/InAlN.
In some embodiments, a material of the p-type ion doping layer may be one of or a combination of GaN, InGaN, AlGaN, or InAlGaN. A p-type ion doped in the p-type ion doping layer may be a Mg ion, to deplete the two-dimensional electron gas below the gate electrode region, forming the enhancement mode device. An oxygen hydrogen bond may be formed by combining the oxygen element and the hydrogen doped in the p-type ion doping layer, thereby breaking a magnesium hydrogen bond to release the magnesium ion, and thus achieving p-type activation of the p-type ion doping layer to form the activation region 31. As a result, the number of magnesium hydrogen bonds in the activation region 31 is less than that in the passivation region 32, the magnesium ion doped in the material of the activation region 31 are released and activated to form electron holes, while the magnesium ion doped in a material of the passivation region 32 are not released and activated, and therefore, the electron holes cannot be formed.
In some embodiments, between the first semiconductor layer 23 and the substrate 1, there may be a nucleation layer 21 and a buffer layer 22. A material of the nucleation layer 21 may be AlN, AlGaN or the like. A material of the buffer layer 22 may include at least one of AlN, GaN, AlGaN or AlInGaN. Setting the nucleation layer 21 may alleviate lattice mismatch and thermal mismatch between an epitaxially grown semiconductor layer (e.g., the first semiconductor layer 23) and the substrate 1, and setting the buffer layer 22 may decrease dislocation density and defect density of the epitaxially grown semiconductor layer, to improve crystal quality.
In some embodiments,
According to another aspect of the present application,
It should be noted that in step S4, after the oxygen-containing gas is implanted into the p-type ion doping layer 3 below the window 42 by using the ion-implantation, an annealing operation may be performed, and thus completing activation of the activation region 31. In the related technologies, annealing under high temperature conditions is required for GaN layers doped with a Mg element, to cut off a bonding junction of a Mg—H complex, achieving p-type activation. However, when the annealing under the high temperature conditions is performed on the GaN layers, it is easy to drop a N element from the GaN layers, so that donor type defects may be generated in the GaN layers due to the dropping of the N element, damaging device performance of the semiconductor structure. Since an oxygen hydrogen bond has stronger ionic bonding energy than a magnesium hydrogen bond, after the material is doped with the oxygen ion, the bonding junction of the Mg—H complex may be cut off by annealing under low temperature conditions, to further complete p-type activation of the GaN layers doped with the Mg element. A method of the ion-implantation includes multiple implantations, and activation efficiency of the activation region 31 may be improved by using the multiple implantations.
In some embodiments,
In some embodiments, the method for manufacturing the semiconductor structure further includes: etching the p-type ion doping layer to expose the second semiconductor layer 24, to form a source electrode region and a drain electrode region; disposing, in the source electrode region, a source electrode 5 that is in ohmic contact with the second semiconductor layer 24; disposing, in the drain electrode region, a drain electrode 6 that is in ohmic contact with the second semiconductor layer 24; and disposing, on the p-type ion doping layer, a gate electrode 7 that is in Schottky contact with the p-type ion doping layer. The source electrode 5, the drain electrode 6 and the gate electrode 7 may be made of metal materials such as a nickel alloy, also may be made of metallic oxides or semiconductor materials, and the specific fabrication materials of the source electrode 5, the drain electrode 6 and the gate electrode 7 are not limited in the embodiments of the present application.
In some embodiments, depth and thickness of the activation region 31 are controlled by controlling energy of the ion-implantation, to form the device structure shown in
In some embodiments, along a direction away from the substrate, a variation trend of a content of an oxygen element doped in the material of the activation region 31 is controlled by uniformly reducing the energy of the oxygen ion-implantation or decreasing the energy of the oxygen ion-implantation in a hopping manner, and thus the variation trend includes one of the following: uniformly decreasing (shown in
In some embodiments, a p-type ion doped in the p-type ion doping layer may be a Mg ion, to deplete a two-dimensional electron gas below the gate electrode region, forming an enhancement mode device. After the oxygen ion is implanted into the p-type ion doping layer, an oxygen hydrogen bond may be formed by combining the oxygen element and the hydrogen doped in the p-type ion doping layer, thereby breaking a magnesium hydrogen bond to release the magnesium ion, and thus achieving p-type activation of the p-type ion doping layer to form the activation region 31. As a result, the activation region 31 contains the oxygen hydrogen bond, and the number of magnesium hydrogen bonds in the activation region 31 is less than that in the passivation region 32, the magnesium ion doped in the material of the activation region 31 are released and activated to form electron holes, while the magnesium ion doped in a material of the passivation region 32 are not released and activated, and therefore, the electron holes cannot be formed.
In some embodiments,
The present application provides a semiconductor structure and a method for manufacturing the same, and the semiconductor structure includes a substrate, a first semiconductor layer, a second semiconductor layer and a p-type ion doping layer which are sequentially disposed, the p-type ion doping layer includes an activation region and a passivation region enclosing the activation region, and the activation region is an oxygen-doped region.
In the present application, a beneficial effect 1 is as follows. The hydrogen doped in the p-type ion doping layer can be replaced by the low-temperature annealing after the process of implementing the oxygen ion-implantation, so as to improve the activation efficiency of the p-type ion doping layer; the activation region in the gate electrode region and the passivation region in the non-gate electrode region are formed by using the method for selectively activating the p-type ion doping layer, avoiding etching of the p-type ion doping layer, and thus avoiding the etching losses; and the passivation region between the source electrode and the gate electrode and the passivation region between the drain electrode and the gate electrode may also play an electrical insulation role.
In the present application, a beneficial effect 2 is as follows. The depth of the activation region located in the gate electrode region is controlled by controlling the energy of the oxygen ion-implantation; the passivation layer is between the activation region and the gate electrode, which facilitates to reduce the leakage current of the gate electrode of the semiconductor structure and increase the breakdown voltage compared with the existing scheme of direct contact between the activation region and the gate electrode; and the activation region of this application is flexible.
In the present application, a beneficial effect 3 is as follows. Along the direction away from the substrate, the variation trend of the content of the oxygen element doped in the material of the activation region of the present application includes one of the following: uniformly decreasing, decreasing in a hopping manner, decreasing in a step-like manner, or first increasing and then decreasing. The concentration gradient of the electron holes in the activation region is controlled by controlling the content of the oxygen element doped in the material of the activation region, which facilitates to reduce the leakage current of the gate electrode of the semiconductor structure and enhance the breakdown voltage.
In the present application, a beneficial effect 4 is as follows. The p-type ion doping layer of the present application includes the plurality of activation regions, and the plurality of activation regions are arranged at intervals in the plane parallel to the substrate, making the process simple and efficient, which facilitates the batch preparation of the enhancement mode semiconductor devices.
It is to be appreciated that the term “including”, and variations thereof used in the present application are open-ended, i.e., “including but not limited to”. The term “an embodiment” means “at least one embodiment”; and the term “another embodiment” means “at least one additional embodiment”. In the specification, the schematic expressions of the above terms do not have to refer to the same embodiments or examples. Furthermore, the specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. In addition, without contradicting each other, a person skilled in the art may combine and constitute different embodiments or examples described in this specification, and the features in different embodiments or examples.
The foregoing descriptions are merely preferred embodiments of the present application, but are not intended to limit the protection scope of the present application. Any modifications, equivalent replacements, etc. made within the spirit and principles of the present application should be included in the protection scope of the present application.
Number | Date | Country | Kind |
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202211415326.1 | Nov 2022 | CN | national |