The present disclosure relates to a semiconductor structure and a method for forming the same.
Smaller and lighter electronics devices have driven semiconductor structures shirked with a high degree of integration. Thus, a distance between elements within the semiconductor structures has gradually decreased. The highly compact structures result in limited space for element configuration and an insufficient support for a landing pad due to lack of space may influence reliability of the semiconductor structures.
The disclosure provides a method of forming semiconductor structure. The method includes forming a bit line structure on a substrate, forming a first landing pad material lower than the bit line structure between two adjacent bit line structures, shaping a top surface of the bit line structure to form an edge area of the top surface lower than a center area of the top surface, forming a second landing pad material on the bit line structure and the first landing pad material, and removing at least a portion of the second landing pad material to form a landing pad.
The disclosure provides a semiconductor structure. The semiconductor structure includes a substrate and a bit line structure disposed on and protruding from the substrate. A top surface of the bit line structure includes a center area, an edge area lower than the center area, and a curved surface connecting the center area and the edge area. The semiconductor structure further includes a landing pad disposed on the bit line structure and between two adjacent bit line structures. The landing pad covering the curved surface of the bit line structure includes a first distance between the edge area of the bit line structure and a top surface of the landing pad, and a second distance between the center area of the bit line structure and the top surface of the landing pad. The first distance is larger than the second distance.
The disclosure provides a semiconductor structure. The semiconductor structure includes a substrate and a bit line structure disposed on and protruding from the substrate. A top surface of the bit line structure includes a center area, an edge area lower than the center area, and an inclined plane connecting the center area and the edge area. The semiconductor structure further includes a landing pad disposed on the bit line structure and between two adjacent bit line structures. The landing pad covering the inclined plane of the bit line structure includes a first distance between the edge area of the bit line structure and a top surface of the landing pad, and a second distance between the center area of the bit line structure and the top surface of the landing pad. The first distance is larger than the second distance.
It is to be understood that both the foregoing general description and the following detailed description are by examples, and are intended to provide further explanation of the disclosure as claimed.
The disclosure can be more fully understood by reading the following detailed description of the embodiment, with reference made to the accompanying drawings as follows:
Reference will now be made in detail to the present embodiments of the disclosure, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers are used in the drawings and the description to refer to the same or like parts.
Referring to
A plurality of word lines WL may be configured across the active areas ACT and extend along the X axis. The word line WL is in parallel to each other. Additionally, the word line WL may be spaced apart from each other at substantially equal intervals.
A plurality of bit lines BL may be arranged above the word lines WL and may extend along a Y axis. Similarly, the lines BL is in parallel to each other. In addition, the bit line BL can be connected to the active area ACT through a direct contact DC. One active area ACT may be electrically connected to one direct contact DC.
A plurality of buried contacts BC may be formed between two adjacent bit lines BL. In some embodiments, the buried contacts BC may be spaced apart from each other along the Y axis. The buried contact BC may electrically connect a lower electrode of the capacitor (not shown) to a corresponding active area ACT. One active area ACT may be electrically connected to two buried contacts BC.
A plurality of landing pads LP may be disposed above the buried contacts BC and overlap at least a portion of a corresponding bit line BL. The landing pad may electrically connect the buried contact BC. Also, the landing pad LP may also electrically connect the lower electrode of the capacitor (not shown) to a corresponding active area ACT. In another words, the lower electrode of the capacitor (not shown) may be electrically connected to a corresponding active area ACT through a corresponding buried contact BC and a corresponding landing pad LP.
In some embodiments, one buried contact BC and one landing pad LP may collectively be referred to as a contact plug, and may be respectively referred to as a first contact plug (BC) and a second contact plug (LP).
Referring to
The substrate 210 may include, for example, silicon (e.g., crystalline silicon, polycrystalline silicon, or amorphous silicon). In some embodiments, the substrate 210 may include elementary semiconductor (e.g., germanium), an alloy semiconductor (e.g., silicon germanium, silicon germanium carbide, gallium indium phosphide and the like), or a compound semiconductor (e.g., gallium arsenic, silicon carbide, indium phosphide, indium arsenide and the like). Further, the substrate 202 may optionally include a semiconductor-on-insulator (SOI) structure.
The isolation areas 214 may be formed through a shallow trench isolation (STI) process. The isolation areas 214 may include a material including at least one of silicon oxide, silicon nitride, and silicon oxynitride. The isolation areas 214 may be a single layer or a multilayer. For example, the isolation areas 214 may include silicon oxide and silicon nitride.
An insulation layer 220 is formed over the substrate 210 to cover a top surface of the active area 212 and isolation area 214. The insulation layer 108 is made of any suitable dielectric material, such as silicon oxide, boro-phospho silicate glass (BPSG), or traethylorthosilicate (TEOS), but the present disclosure is not limited to the above material.
During a formation of the insulation layer 220, an opening (not shown) may expose a portion of active area 212 of the substrate 210 and define a direct contact 230 (as the direct contact DC in
The semiconductor structure 200 further includes a bit line structure 240 (as the bit line BL in
A spacer 260 is formed on sidewalls of the bit line structure 240 between the bit line structure 240 and the buried contact 250. A spacer 260 may be a multi-layer structure made of any suitable dielectric materials. In some embodiments, an air gap is introduced into a confined space within the spacer 260 for the air gap with a dielectric constant of approximate 1 reducing parasitic capacitance between the bit line structure 240 and the buried contact 250.
The semiconductor structure 200 further includes a landing pad 270 (as the landing pad LP in
The top surface of the bit line structure 240 covered by the landing pad 270 includes a center area 240C, an edge area 240E, and a curved surface 240S connecting the center area 240C and the edge area 240E. In another words, the center area 240C, the edge area 240E and the curved surface 240S area are right beneath and in contact of the landing pad 270.
The edge area 240E of the top surface of the bit line structure 240 is lower than the center area 240C of the top surface of the bit line structure 240. That is, a first distance D1 between the edge area 240E of the bit line structure 240 and the top surface 270T of the landing pad 270 is larger than a second distance D2 between the center area 240C of the bit line structure 240 and a top surface 270T of the landing pad 270. Consequently, the landing pad 270 may stand on the bit line structure 240 without a risk of collapse by compromising some top portions of the bit line structure 240 (i.e., forming the curved surface 240S).
In some embodiment as illustrated in
Referring to
In some embodiments, the curved surface 240S′ also includes the angle θ with respect to the sidewall of the bit line structure 240 in the range between about 100 and about 170°. However, a configuration of the curved surface 240S′ is not limited herein.
In some embodiments, the inclined plane 240S′ also includes the angle θ with respect to the sidewall of the bit line structure 240 in the range between about 100 and about 170°. However, a configuration of the inclined plane 240S′ is not limited herein.
Referring to
In an embodiment illustrated in
The operation 302 further includes forming the buried contact 250 between the adjacent bit line structures 240. The buried contact 250 includes a silicon-containing material. In some embodiments, the buried contact 250 may include doped polysilicon.
Referring to
Referring to
To achieve the void-free structure, forming the conductive material 701 may include several deposition processes and etching processes. In some embodiments, a deposition/etch-back/deposition (dep/etch/dep) process is employed to deposit the conductive material 701 into a gap (not shown) between two adjacent bit line structures 240. The dep-etch-dep process involves depositing conductive material 701, followed by etching some of the conductive material 701 back to widen an opening (not shown) of the gap, and followed by re-depositing conductive material 701.
The conductive material 701 can be deposited by using CVD, ALD, PVD, or other suitable deposition process. In some embodiments, a deposition temperature used in the deposition process is in a range of about 280° C. to about 320° C. For example, the deposition temperature used in the deposition process can be 280, 290, 300, 310, or 320° C. The etching process performed after the deposition process includes using any suitable dry etching processes and/or wet etching processes. The conductive material 701 may be stacked with materials including metal nitride or metal such as tungsten, tungsten nitride, and/or titanium nitride.
Referring to
Referring to
The conductive material 701, the leveled conductive material 702 and the first landing pad material 700 are substantially identical to each other except for the top surface thereof due to a successive removal (e.g, the planarization process or the etching process). Thus, the first landing pad material 700 is the void-free structure based on a definition of the conductive material 701.
A top corner 240TC of the bit line structure 240 is exposed after the first landing pad is formed. In some embodiment, the top corner is above the first landing pad material 700. The top corner 240TC may be defined by sidewalls 240W and the top surface 240T of the bit line structure 240. For example, the top corner 240TC connects the sidewalls 240W and the top surface 240T of the bit line structure 240. In some embodiments, substantially horizontal top surface 240T and the substantially vertical sidewall 240W lead the top corner 240TC to be a relatively sharp corner though the top corner 240TC may not be a perfectly right-angled corner.
Referring to
In some embodiments, the etching process used to remove the top corner 240TC includes using plasma. The uncovered top corner 240TC is subjected to additional etch due to an etch loading effect, further reducing the space 800. In some embodiments, ion bombardment (e.g., Ar bombardment) is applied and incident upon the bit line structure 240 at a direction that is normal to the substrate 210 (i.e., an angle between a path of an ion and the substrate is not oblique).
In some embodiments, the configuration of the curved surface 240S shown in
Referring to
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Furthermore, the landing pad 270 is formed based on a combination of the first landing pad material 700 and the second landing pad material 900. Thus, the landing pad 270 can include the void-free structure.
In some embodiments, the landing pad 270 covers the top surface 240T of the bit line structure 240 including the center area 240C, the edge area 240E, and the curved surface 240S. Within the landing pad 270, the first distance D1 between the edge area 240E of the bit line structure 240 and the top surface 270T of the landing pad 270 is larger than the second distance D2 between the center area 240C of the bit line structure 240 and a top surface 270T of the landing pad 270 due to the edge area 240E lower than the center area 240C. With the above configuration, the curved surface 240S can serves as additional support for the landing pad 270 standing on the bit line structure 240 by compromising the space 800.
Referring to
In some embodiments, the method 300 further includes removing the second layer 264, thereby forming an air gap (not shown) between the first layer 262 and the third layer 266. In some embodiments, a dry or wet etching process is performed to selectively remove the second layer 264 without removal of the first layer 262 and the third layer 266. Accordingly, the spacer 260 having the air gap is formed.
With the above-mentioned methods and configurations thereof, a bit line structure having a curved surface or an inclined plane on a top surface can be formed. A greater distance between the top surface of bit line structure and a top surface of a landing pad can be achieved. With the curved surface or the inclined plane, more space can be utilized for the landing pad 270 to stand on the bit line structure. Consequently, a risk of collapse of the landing pad can be eliminated.
Although the present disclosure has been described in considerable detail with reference to certain embodiments thereof, other embodiments are possible. Therefore, the spirit and scope of the appended claims should not be limited to the description of the embodiments contained herein.
It will be apparent to those skilled in the art that various modifications and variations can be made to the structure of the present disclosure without departing from the scope or spirit of the disclosure. In view of the foregoing, it is intended that the present disclosure cover modifications and variations of this disclosure provided they fall within the scope of the following claims.