The present invention relates to a method of dividing a semiconductor wafer along streets, the semiconductor wafer comprising semiconductor chips which are composed of a laminate consisting of an insulating film and a functional film formed on the surface of a semiconductor substrate such as a silicon substrate or the like and which are sectioned by the streets.
As is known to people of ordinary skill in the art, a semiconductor wafer comprising a plurality of semiconductor chips such as IC's or LSI's, composed of a laminate consisting of an insulating film and a functional film, which are formed in a matrix on the front surface of a semiconductor substrate such as a silicon substrate, is formed in the production process of a semiconductor device. In the semiconductor wafer thus formed, the above semiconductor chips are sectioned by dividing lines called “streets”, and individual semiconductor chips are produced by cutting the semiconductor wafer along the streets. Cutting along the streets of the semiconductor wafer is generally carried out by a cutting machine called “dicer”. This cutting machine comprises a chuck table for holding a semiconductor wafer as a workpiece, a cutting means for cutting the semiconductor wafer held on the chuck table, and a moving means for moving the chuck table and the cutting means relative to each other. The cutting means comprises a rotary spindle which is turned at a high speed and a cutting blade mounted to the spindle. The cutting blade comprises a disk-like base and an annular cutting edge that is mounted on the side wall peripheral portion of the base and formed as thick as about 20 μm by fixing diamond abrasive grains having a diameter of about 3 μm to the base by electroforming.
To improve the throughput of a semiconductor chip such as IC or LSI, a semiconductor wafer comprising semiconductor chips which are composed of a laminate consisting of a low-dielectric insulating film (Low-k film) formed of a film of an inorganic material such as SiOF or BSG (SiOB) or a film of an organic material such as a polyimide-based or parylene-based polymer and a functional film forming circuits on the front surface of a semiconductor substrate such as a silicon substrate has recently been implemented.
When the above semiconductor wafer having a Low-k film laminated thereon is cut along the streets with a cutting blade, a problem occurs in that the Low-k film peels off and this peeling reaches the circuits and causes a fatal damage to a semiconductor chip, as the Low-k film is extremely fragile like mica. Even in a semiconductor wafer having no Low-k film, when the film laminated on the front surface of the semiconductor substrate is cut along the streets with a cutting blade, a problem occurs that it peels off due to destructive power generated by the cutting operation of the cutting blade, thereby damaging the semiconductor chips.
To solve the above problems, a dividing method for applying a laser beam along the streets of a semiconductor wafer to remove a laminate comprising a Low-k film that forms the streets and then, positioning a cutting blade to the area from which the laminate has been removed to cut the semiconductor wafer is attempted. A processing machine for carrying out the above dividing method is disclosed in JP-A 2003-320466.
In the above dividing method, the laminate comprising the Low-k film that forms the streets is removed by applying a laser beam. However, a problem occurs that if a laser beam having high output capable of removing the laminate comprising the Low-k film is applied at one time, a film forming the laminate peels off by the destructive power of the laser beam with the consequence that semiconductor chips such as IC's or LSI's may be damaged.
It is an object of the present invention to provide a semiconductor wafer dividing method that allows to divide a semiconductor wafer comprising semiconductor chips which are composed of a laminate consisting of an insulating film and a functional film formed on the front surface of a semiconductor substrate and are sectioned by streets, into individual semiconductor chips along the streets without peeling off the laminate.
According to the present invention, the above object is attained by a method of dividing a semiconductor wafer comprising semiconductor chips which are composed of a laminate consisting of an insulating film and a functional film formed on the front surface of a semiconductor substrate and which are sectioned by streets, into individual semiconductor chips by cutting the semiconductor wafer with a cutting blade along the streets, the method comprising:
The output of the first laser beam is set to be lower than the output of the second laser beam. The depth of the first laser grooves is set to the depth of an easily peelable film layer when the second laser beam is applied in the second groove forming step.
According to the present invention, after a pair of first laser grooves are formed in the laminate by applying a first laser beam to each of the streets at a distance wider than the width of the cutting blade, second laser grooves which reach the semiconductor substrate are formed between the both outer sides of the pair of first laser grooves by applying a second laser beam to the laminate of a region wider than the width of the cutting blade. Therefore, even when the laminate is peeled off by applying the second laser beam, as the semiconductor chips are divided off at both sides by the first laser grooves, they are not affected by the peeling. Since the laminate is completely separated from the chips by the second laser grooves in the step of cutting along the second laser grooves with the cutting blade, the semiconductor chips are not affected by the peeling of the laminate.
FIGS. 6(a) and 6(b) are diagrams for explaining the first groove forming step in the semiconductor wafer dividing method of the present invention;
FIGS. 13(a) and 13(b) are diagrams for explaining the cutting step in the semiconductor wafer dividing method of the present invention; and
FIGS. 14(a) and 14(b) are diagrams showing a state where the semiconductor wafer is cut along the second laser grooves by the cutting step in the semiconductor wafer dividing method of the present invention.
A semiconductor wafer dividing method according to preferred embodiments of the present invention will be described in detail hereinunder with reference to the accompanying drawings.
In the method of dividing the semiconductor wafer 2 according to the present invention, a first groove forming step for forming a pair of first laser grooves in the laminate 21 by applying a first laser beam along the street 23 formed on the semiconductor wafer 2 at a distance wider than the width of a cutting blade which will be described later is first carried out. This first groove forming step is carried out by using a laser beam machine shown in FIGS. 3 to 5. The laser beam machine 5 shown in FIGS. 3 to 5 has a chuck table 51 for holding a workpiece, a laser beam application means 52 for applying a laser beam to the workpiece held on the chuck table 51 and an image pick-up means 53 for picking up an image of the workpiece held on the chuck table 51. The chuck table 51 is so constituted to suction-hold the workpiece, and is moved by a moving mechanism (not shown) in a processing-feed direction indicated by an arrow X and an indexing-feed direction indicated by an arrow Y in
The above laser beam application means 52 has a cylindrical casing 521 arranged substantially horizontally. In the casing 521, there are installed a pulse laser beam oscillation means 522 and a transmission optical system 523 as shown in
The image pick-up means 53 mounted on the end of the casing 521 constituting the above laser beam application means 52 is constituted by an ordinary image pick-up device (CCD) for picking up an image with visible radiation in the illustrated embodiment. An image signal is transmitted to a control means that will be described later.
The first groove forming step which is carried out by using the above laser beam machine 5 will be described with reference to
In the first groove forming step, the semiconductor wafer 2 is first placed on the chuck table 51 of the laser beam machine 5 shown in
The chuck table 51 suction-holding the semiconductor wafer 2 as described above is positioned right below the image pick-up means 53 by a moving mechanism that is not shown. After the chuck table 51 is positioned right below the image pick-up means 53, alignment work for detecting the processing area to be processed of the semiconductor wafer 2 is carried out by the image pick-up means 53 and a control means that is not shown. That is, the image pick-up means 53 and the control means (not shown) carry out image processing such as pattern matching and so on to align a street 23 formed in a predetermined direction of the semiconductor wafer 2 with the condenser 524 of the laser beam application means 52 for applying a laser beam along the street 23, thereby performing the alignment of a laser beam application position. The alignment of the laser beam application position is also carried out similarly on streets that are formed on the semiconductor wafer 2 and extend in a direction perpendicular to the above predetermined direction.
After the street 23 formed on the semiconductor wafer 2 held on the chuck table 51 is detected and the alignment of the laser beam application position is carried out as described above, the chuck table 51 is moved to a laser beam application area where the condenser 524 of the laser beam application means 52 for applying a laser beam is located as shown in
Thereafter, the chuck table 51, that is, the semiconductor wafer 2 is moved about 40 μm to a direction (indexing-feed direction) perpendicular to the sheet. This indexing-feed amount is set to a value larger than the width of the cutting blade which will be described later but not larger than the width of the street 23. The chuck table 51, that is, the semiconductor wafer 2 is moved in the direction indicated by the arrow X2 in
While the chuck table 51, that is, the semiconductor wafer 2 is reciprocated as described above, the first pulse laser beam 525 is applied to the street 23 with its focusing point P on the top surface of the street 23 at a distance wider than the width of the cutting blade later described, as shown in
The first groove forming step is carried out under the following processing conditions, for example.
Light source of laser beam: YVO4 laser or YAG laser
A pair of first laser grooves 241 and 241 are formed in the laminate 21 forming the street 23 of the semiconductor wafer 2 along the street 23 at a distance wider than the width of the cutting blade later described as shown in
After the first groove forming step is carried out on all the streets 23 formed on the semiconductor wafer 2, the second groove forming step for forming second laser grooves which reach the semiconductor substrate 20 in the street 23 between the outer sides of the first laser grooves 241 and 241 by applying a second laser beam to the laminate 21 of a region wider than the width of the cutting blade later described is carried out. This second groove forming step is carried out by using a laser beam machine similar to the laser beam machine shown in FIGS. 2 to 4.
That is, as shown in
The above second groove forming step is carried out under the following processing conditions, for example.
Light source of laser beam: YVO4 laser or YAG laser
The output of the second pulse laser beam 526 applied in the above second groove forming step is set to be higher than the output of the first pulse laser beam 525 applied in the above first groove forming step. The second laser grooves 242 and 242 which reach the semiconductor substrate 20 are formed along the street 23 in the laminate 21 forming the street 23 of the semiconductor wafer 2 by carrying out the above second groove forming step, as shown in
In the embodiment shown in
The first groove forming step and the second groove forming step for the semiconductor wafer 2 in which an insulating film laminated on the front surface 20a of the semiconductor substrate 20 is a low-dielectric film (Low-k film) formed of a film of an organic material, have been described above. A description is subsequently given of the first groove forming step and the second groove forming step for a semiconductor wafer 2 in which an insulating film laminated on the front surface 20a of the semiconductor substrate 20 is formed of silicon dioxide (SiO2).
The above first groove forming step for the semiconductor wafer 2 in which an insulating film laminated on the front surface 20a of the semiconductor substrate 20 is formed of silicon dioxide (SiO2) is carried out under the following processing conditions.
Light source of laser beam: YVO4 laser or YAG laser
As shown in
The above second groove forming step for the semiconductor wafer 2 in which an insulating film laminated on the front surface 20a of the semiconductor substrate 20 is formed of silicon dioxide (SiO2) is carried out under the following processing conditions.
Light source of laser beam: YVO4 laser or YAG laser
As shown in
After the above first groove forming step and the second groove forming step are carried out on all the streets 23 formed on the semiconductor wafer 2, the cutting step for cutting the semiconductor wafer 2 along the streets 23 is carried out. In this cutting step, a cutting machine 6 which is generally used as a dicing machine as shown in
The cutting step to be carried out with the above cutting machine 7 will be described with reference to FIGS. 12 to 14.
That is, as shown in
After the chuck table 61 is positioned right below the image pick-up means 63, alignment work for detecting the area to be cut of the semiconductor wafer 2 is carried out by the image pick-up means 53 and a control means that is not shown. That is, the image pick-up means 53 and the control means (not shown) carry out image processing such as pattern matching, etc. to align a street 23 formed in a predetermined direction of the semiconductor wafer 2 with the cutting blade 621 for cutting along the street 23, thereby performing the alignment of the area to be cut. The alignment of the area to be cut is also carried out on streets 23 that are formed on the semiconductor wafer 2 and extend in a direction perpendicular to the above predetermined direction.
After the street 23 formed on the semiconductor wafer 2 held on the chuck table 61 is detected and the alignment of the area to be cut is carried out as described above, the chuck table 61 holding the semiconductor wafer 2 is moved to the cutting start position of the area to be cut. At this point, as shown in
After the chuck table 61, that is, the semiconductor wafer 2 is thus brought to the cutting start position of the area to be cut, the cutting blade 621 is moved down from its standby position shown by a two-dot chain line in
Thereafter, the cutting blade 621 is rotated at a predetermined revolution, and the chuck table 61, that is, the semiconductor wafer 2 is moved in the direction indicated by the arrow X1 in
The above cutting step is carried out under the following processing conditions, for example.
Thereafter, the cutting blade 621 is positioned to the standby position indicated by the two-dot chain line in
The above-mentioned cutting step is carried out on all the streets 23 formed on the semiconductor wafer 2. As a result, the semiconductor wafer 2 is cut along the second laser grooves 242 formed in the streets 23, and is divided into individual semiconductor chips 20.
Number | Date | Country | Kind |
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2003-378057 | Nov 2003 | JP | national |