The present invention relates to a shape measurement technology comprising a broadband light source, wherein a distance measurement is implemented by the shape measurement technology without using any movable mechanism and without the practice of Fourier transform.
Specifically, the present invention relates to a shape measurement device that can measure a one-dimensional tomogram or a two-dimensional tomogram of a depth direction.
In the present invention, a comb light that frequency interval changes depending on value of Y-coordinate (an emission direction is the same as the Z-axis direction) of an image formation point is used as a reference light.
For example, a distance measuring device of Michelson type (interferometer) is used for measuring a surface shape of an object or an internal structure of an optically transparent object (cf. non-patent document 1).
As the distance measuring device of Michelson type, some device using a white light source is known as shown in FIG. 17.
In a distance measuring device 8 of
On the other hand, the white light WL is reflected by the beam splitter 82, and it is irradiated to a movable mirror 84.
A reflected light LR1 from the measuring object 83 is reflected by the beam splitter 82.
A reflected light LR2 from the movable mirror 84 transmits the beam splitter 82.
These reflected lights LR1, LR2 are thereby synthesized.
The synthesized light (synthetic light LR3) is entered to the interference profile instruments 85.
An interference profile (a white light) is measured by an interference profile instrument 85.
In
When the movable mirror 84 moves, a distance from the measuring object 83 to the interference profile instruments and a distance from the movable mirror 84 to the interference profile instruments 85 change respectively.
When the distance from measuring object 83 to the interference profile instruments 85 and the distance from the movable mirror 84 to interference profile instruments 85 are equal, the interference is generated.
This interference is connected with inverse Fourier transform of a power spectrum of the white light WL that the white light source 81 shown in
As shown in
Because the white light source 81 is used, the detection resolving power rises.
The synthetic light LR 3 is the autocorrelation function of the white light source that the move distance (ΔL) of movable mirror 84 is one of the variables.
(2π/Δω)) is a half-width of the autocorrelation function in
In the distance measuring device 8 shown in
However, distance measuring device 8 cannot measure the distance in a short time because movable mirror 84 is used.
Also, as for the distance measuring device 8, downsizing is impossible because the movable mirror 84 is used.
In addition, as for the distance measuring device 8, some mechanical maintenance of a movable mechanism is required.
A dynamic range of the distance measuring device 8 is extremely short, it is approximately 1 cm or less.
An object of the invention is to measure a one-dimensional tomogram of a depth direction or a two-dimensional tomogram of the depth direction. In the present invention, a comb light is used as a reference light. As for this comb light, a frequency interval changes depending on size of Y-coordinate (an emission direction is a Z-axis direction) in an image formation point continuously.
Another object of the invention is to measure a one-dimensional tomogram of a depth direction or a two-dimensional tomogram of the depth direction that dynamic range is wide.
A shape measurement device of the present invention assume the following subject matter.
(1)
A shape measurement device that an interference image emerging in a detective surface of a detecting element is a two-dimensional tomogram of a measuring object comprising:
a light source generating a broadband light;
a measuring light irradiation system which irradiates a measuring object with a broadband light as a measuring light;
a reference comb light separator which enters the broadband light and emits a reference comb light separated from the broadband light, wherein a frequency interval of the reference comb light changes depending on a size of Y-coordinate level in a image formation point continuously and the reference comb light has a width in X-axis direction;
a light synthesizer synthesizing the reference comb light emitted by the reflected light reflected and the reference comb light separator by the measuring object, or synthesizing the transmitted light penetrating the measuring object and the reference comb light emitted by the reference comb light separator;
a photo detector which receives a synthetic light from the optical multiplexer and detects each optical power of a plurality of the interferences with different order number in the detective surface at the same time;
wherein X-axis is defined as a virtual cutout line of a measurement object, a Y-coordinate is defined as a depth of cutting and a positive direction of a Z-axis is defined as an emission direction of a measurement light.
(2)
A shape measurement device that an interference image emerging in a detective surface of a detecting element is a two-dimensional tomogram of a measuring object comprising:
a light source generating a broadband light;
a measuring light irradiation system which irradiates a measuring object with a broadband light as a measuring light;
a reference comb light separator which enters the broadband light, separates a reference comb light from the broadband light and emits the reference comb light in Z-axis direction;
a modulator which is provided in an optical path of a reference comb light and performs a spatial distance modulation of a reference comb light, wherein the modulated reference comb light has a width in the X-axis direction and a frequency interval changes depending on a value of Y-coordinate at the image formation point continuously,
a optical synthesizer which synthesizes the reflected light reflected by the measuring object and the reference comb light emitted by the reference comb light separator, or
synthesizes the transmitted light penetrating the measuring object and the reference comb light emitted by the reference comb light separator;
a photodetector which receives a synthetic light from the optical synthesizer and detects each optical power of a plurality of the interferences with different order number in the detective surface at the same time;
wherein X-axis is defined as a virtual cutout line of a measurement object, a Y-coordinate is defined as a depth of cutting and a positive direction of a Z-axis is defined as an emission direction of a measurement light.
(3)
A shape measurement device according to (1):
wherein the photo detector superposes the interference images in different depth regions in on the detective surface, and acquires the superimposed interference image.
(4)
A shape measurement device according to (1):
Wherein an optical path length of the reference comb light or the optical path length of the measuring light is changed one time or several times, thereby the interference image moves for a short distance, by detecting the moved distance the interference images of different depth regions are separated.
(5)
A shape measurement device according to (1):
wherein the reference comb light separator is VIPER.
(7)
A shape measurement device that an interference image emerging in a detective surface of a detecting element is a one-dimensional tomogram of a measuring object comprising:
a light source generating broadband light;
a measuring light irradiation system which irradiates a measuring object with a broadband light as a measuring light;
a reference comb light separator which enters the broadband light and emits a reference comb light separated from the broadband light, wherein a frequency interval of the reference comb light changes depending on a size of Y-coordinate level in a image formation point continuously and the reference comb light has a width in X-axis direction;
a light synthesizer synthesizing the reference comb light emitted by the reflected light reflected and the reference comb light separator by the measuring object, or synthesizing the transmitted light penetrating the measuring object and the reference comb light emitted by the reference comb light separator;
a photo detector which receives a synthetic light from the optical multiplexer and detects each optical power of a plurality of the interferences with different order number in the detective surface at the same time;
wherein a Y-coordinate is defined as a depth of cutting and a positive direction of a Z-axis is defined as an emission direction of a measurement light.
(8)
A shape measurement device that an interference image emerging in a detective surface of a detecting element is a two-dimensional tomogram of a measuring object comprising:
a light source generating a broadband light;
a measuring light irradiation system which irradiates a measuring object with a broadband light as a measuring light;
a reference comb light separator which enters the broadband light, separates a reference comb light from the broadband light and emits the reference comb light in Z-axis direction;
a modulator which is provided in an optical path of a reference comb light and performs a spatial distance modulation of a reference comb light, wherein a frequency interval changes depending on a value of Y-coordinate at the image formation point continuously,
a optical synthesizer which synthesizes the reflected light reflected by the measuring object and the reference comb light emitted by the reference comb light separator, or
synthesizes the transmitted light penetrating the measuring object and the reference comb light emitted by the reference comb light separator;
a photodetector which receives a synthetic light from the optical synthesizer and detects each optical power of a plurality of the interferences with different order number in the detective surface at the same time;
wherein Y-coordinate is defined as a depth of cutting and a positive direction of a Z-axis is defined as an emission direction of a measurement light,
the interference line images appeared on a photodetector is detects as one-dimension tomogram of the measuring object.
(9)
A shape measurement device according to (7):
wherein the photo detector superposes the interference line images in different depth regions in on the detective surface, and acquires the superimposed interference image.
(10)
A shape measurement device described according to (7):
wherein an optical path length of the reference com light or the optical path length of the measuring light is changed one time or several times, thereby the interference line image moves for a short distance, by detecting the moved distance the interference line images of different depth regions are separated.
(11)
A shape measurement according to (7):
wherein the reference comb light separator is VIPA.
(21)
A shape measurement device according to (2):
wherein the photodetector superposes the interference images in different depth regions in on the detective surface, and acquires the superimposed interference image.
(13)
(22)
A shape measurement device according to claim 2):
wherein the reference comb light separator is an optical resonator.
(23)
A shape measurement device according to (8):
wherein the photodetector superposes the interference images in different depth regions, and acquires the superimposed interference line image.
(24)
A shape measurement device according to claim 8):
wherein the reference comb light separator is an optical resonator.
As an optically resonant structure used in (2) and (8), Fabry-Perot etalon resonator can be used.
(17)
A shape measurement method that an interference line image emerging in a detective surface of a detecting element is a one-dimensional tomogram of a measuring object comprising the steps of:
(a) irradiating a broadband light as measuring light to the measuring object;
(b) entering the broadband light, separating a reference comb light and emitting the reference comb light, wherein a frequency interval of the reference comb light changes depending on a size of Y-coordinate level in a image formation point continuously;
(c) synthesizing a reflected light reflected by the measuring object or a transmitted light penetrating the measuring object and the reference comb light;
(d) detecting an optical power in the detective surface; wherein a Y-coordinate is defined as a depth of cutting and a positive direction of a Z-axis is defined as an emission direction of a measurement light.
(18)
A shape measurement method defined by (17) comprising:
(e) modulating spatial distance of a reference comb light.
(19)
A shape measurement method defined by (18),
wherein the interference images are superposed in different depth regions in on the detective surface, and the superimposed interference image is acquired.
(20)
A shape measurement method defined by (17)-(19):
wherein an optical path length of the reference comb light or the optical path length of the measuring light is changed one time or several times, thereby the interference image moves for a short distance, by detecting the moved distance the interference images of different depth regions are separated.
Interference images of different depth regions are superimposed on the detective surface. Thus, a measuring range (a dynamic range) is extremely extended.
In a shape measurement device of
A first embodiment of a shape measurement device of the present invention is described by drawings. (
In these shape measurement devices 1, a two-dimensional tomogram of a depth direction or a one-dimension tomogram of the depth direction is measured based on a measuring light reflected by a measuring object.
In
The light source 11 generates a broadband light, for example, a white light or a supercontinuum light.
The optical divider 12 branches a light from the light source 11 into a measuring light and a reference light. In
In
The measuring light irradiating system 13 irradiates the measuring object with broadband light.
In a measuring light irradiation system 13, a broadband light can be formed in a wedge form.
Because the broadband light is formed in a wedge form, the broadband light is irradiated to a shape of a line on the measuring object.
The two-dimensional tomogram of the depth direction is measured by irradiating to the shape of one line.
Also, in the measuring light irradiation system 13, the broadband light can be formed in a drill form.
Because the broadband light is formed in the drill form, the broadband light is irradiated in a point on the measuring object.
The one-dimensional tomogram of the depth direction is measured by irradiating in a point.
As the reference comb light separator 14, an optical resonator can be used.
As this optical resonator Fabry-Perot etalon resonator (FPER) can be used.
Also, Virtually Imaged Phased Array (VIPA) can be used.
The broadband light from the light source 11 is irradiated to the reference comb light separator 14.
The reference comb light separator 14 generates a reference comb light.
The reference comb light consists of combs that a frequency interval is Δω(Y).
The emission direction of a reference comb light is assumed the Z-axis direction.
The frequency interval changes depending on a value of Y-coordinate in an image formation point continuously.
When the two-dimensional tomogram of the depth direction is measured, the reference comb light must have a width in the X-axis direction.
When the one-dimensional tomogram of the depth direction is measured, the reference comb light does not have to have a width in the X-axis direction (of course it may have a width).
The optical synthesizing device 15 synthesizes a reflected light reflected by the measuring object and a reference comb light from the reference comb light separator.
The photo detector 16 can be comprised from CCD.
The photo detector 16 receives a synthetic light from the optical synthesizing device 15, and detects an optical power.
When the two-dimensional tomogram of a depth direction is measured, the photo detector 16 detects an optical power in the detective surface (two-dimensional sensor).
When the one-dimensional tomogram of a depth direction is measured, the photo detector 16 can be comprised from a line sensor.
The photo detector 16 detects the optical power on the line sensor which is provided along Y-axis (provided parallel to Y-axis).
When the two-dimensional tomogram is measured in the shape measurement device 1 of
The shape measurement device 1 can generate a two-dimensional tomogram of the measuring object from the interference image appearing on the detective surface.
Like the shape measurement device 1 of
In
However, in
In
The optical path length of reference light is a length of the optical path from the light source 11 to the photo detector 16 via the reference comb light separator 14.
The optical path length of measuring light is a length of the optical path from the light source 11 to the photo detector 16, wherein the path goes via the measuring object and the optical synthesizing device 15.
The optical path of reference light is usually about the same with the optical path of measuring light.
As shown in
In
In
The measuring light irradiation system 23 comprises a cylindrical lens 231 and a measuring object 232.
The reference comb light separator 24 comprises Fabry-Perot etalon resonator (FPER) 241 and cylindrical lenses 242,243.
The beam diameter adjustment system 28 comprises spherical lenses 281,282.
The optical path length modifier 29 comprises the glass plate 291 and the glass plate transfer device 292.
The light source 21 is a super luminescence diode.
The laser beam LB from the light source 21 is branched into the reference light LBREF and the measuring light LBMSR by the optical divider 22.
The reference light LBREF enters to the reference comb light separator 24 via the mirror 271, the optical path length modifier 29 and the mirror 272.
The reference comb light separator 24 emits a reference comb light CMBREF.
The optical path modifier 29 can provide the glass plate 291 on the optical path. However, as for the optical path modifier 29, the glass plate 291 can be omitted.
On the other hand, the measuring light LBMSR is entered to the beam diameter adjustment system 28.
The beam diameter of the measuring light LBMSR is adjusted by the spherical lens 281,282.
The measuring light LBMSR of which the beam diameter was adjusted is irradiated to the measuring object 232 via the optical synthesizing device 25 and the cylindrical lens 231.
The reference comb light CMBREF from the reference comb light separator 24 and the reflected light from the measuring object 232 are synthesized by the optical synthesizing device 25.
The Synthesized light is irradiated the photo detector 26 with.
A constitution and an operation of the shape measurement device 2A are described in detail as follows.
The reference comb light separator 24 comprises the FPER 241 and the cylindrical lenses 242, 243 as previously described.
FPER 241 is formed of a quartz glass substrate.
In this embodiment, the gold is deposited onto an exit face of FPER 241 with reflectivity 95%.
The gold is deposited onto an incident face of FPER 241 with reflectivity 95% leaving an incident opening.
As shown in
The FPER 241 enters with the broadband light as shown in
A frequency interval of the reference comb light CMBREF changes depending on a value of Y-coordinate at the image formation point continuously, wherein the emission direction is the assumed Z-axis direction as shown in
Thus the reference comb light CMBREF is a comb light with a width in the X-axis direction, wherein the frequency interval of the reference comb light CMBRE depends on Y-coordinate.
This frequency interval is represented in Δω(Y).
The detective surface of the photo detector 26 is shown in
Also, the component depending on Y-coordinate included in the light from FPER 241 (reference comb light CMBRE) is imaged on the detective surface of the photo detector 26 by the cylindrical lens 243 as shown in
In
However, the image formation occurs in the central part of the detective surface, but the image formation may not occur in the part except a central part of the detective surface.
In this case, calibration can be performed appropriately. As shown in
As shown in
The x-axis of the autocorrelation function represents time.
The time can be converted into distance (depth for the measurement).
When the reference comb light and the measuring light interfere, it is understood that the interfered reference comb light is a reflected light from depth corresponding to value of the autocorrelation function.
Now, as shown in the autocorrelation function of
Thus, as shown in
However, in this situation it is not identified whether interference which accrued to pixel is interference concerning which degree.
Thus, in the present embodiment, it is done as described below, and degree of peak can be identified.
For example, in a condition where an interference accrues to a certain pixel in the detective surface, the reference optical path length is supposed to have changed only ΔL.
Then the image based on the interference moves to plus or minus a direction of axial corresponding to depth over a detective surface. This moved distance corresponds to a number of pixels.
When the reference the optical path changed only a constant short distance, the moved distances of pixels that the interference is generated are different by an order of the autocorrelation function.
Thus, the order of the interference which occurred to pixel is detected if the moved distance corresponding to order is known beforehand.
Note that
In this state, the frequency interval Δω(Y) depending on Y-coordinate changes when the glass plate 291 is inserted into the reference light path, wherein an emission direction is assumed to Z-axis direction.
In
A moving distance of the interference image is different corresponding to the order. This is understood by comparing
Therefore, if the optical path length is changed one time or several times, the interference images of the different order can be separated.
In the embodiment, the optical path length of the reference light LBREF was changed. However, in the present invention, the optical path of the measuring beam LBMSR can be changed.
Note that the optical path can be changed by moving one of the mirrors 271,272 at least.
Now, in the shape measurement device of the present invention, the measurement may not be performed when the depth for the measurement is deep (when the value of Y-axis is big).
Alternatively, the measurement may not be performed when the depth for the measurement belongs to one of the especial zones.
For instance, In
Thus, the region (the region G1 in
On the contrary, in the region (the region G2 in
On the contrary, in the region (the region G2 in
To solve these problems a spatial distance modulated modulator 4 can be used as shown in
The modulator 4 shown in
The stairs are formed on one face or both faces of the optical path modulation element 411.
The optical path length can be modulated depending on the Y-coordinate level by using modulator 4.
Also, an orientation of zero order line F0, primary line F1, secondary line F2, . . . can be changed when the optical path modulation element 411 is moved to the upper direction or to the lower direction as shown in
As shown in
The Non-feeling field can be lost as shown in
Also, inconvenience that the same interference image appears in the detective surface as different degree at the same time can dissolve.
Note that, on the optical path of the reference comb light or on the optical path of measuring beam, a mechanism to select two modes shown in
For the mode shown in
Also, a characteristic of the modulator 4 can be set appropriately.
For example, as shown in
The slant of each line indicating an order number thereby decreases when the values of Y-coordinate increase.
Thus, the non-feeling field disappears.
FPER 241 includes a function to modulate an optical path length as shown in
This optical path changes for two-steps or continuously as shown in
This change is produced by applying a voltage (D/C or A/C) on both sides of FPER 241.
In
In
According to the present invention, as the reference comb light separator 24, a virtually imaged phased array (VIPA) 247 shown in
Thus when VIPA 247 is used, a problem same as using FPER 241 occurs.
Such a problem can be dissolved by using the modulator 4 shown in
The voltage can be applied between both sides of VIPA 247 shown in
Also,
The shape measurement device 2B of the present embodiment can measure one-dimensional tomogram of a depth direction.
A constitution of the shape measurement device of
Note that, in
A shape measurement device 3 comprises a light source 31, a coupler 32, a measuring light irradiating system 33 (comprising a cylindrical lens 331 and a measuring object 332), a reference comb light separator 34 (comprising FPER 341 and a cylindrical lens 342,343), an optical multiplexer 35, a photo detector 36, a collimator 37, 38 and an optical path length modifier 39 (comprising a phase modulator) in
An operation of the shape measurement device 3 of the present embodiment is the basically same as movement of the shape measurement device 2A of
Note that, with the present invention, various kinds of profiles of the measuring object 232 can be measured by analyzing spectrum of the measuring light LBMSR.
Number | Date | Country | Kind |
---|---|---|---|
2010-193465 | Aug 2010 | JP | national |
2010-197206 | Sep 2010 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2011/069654 | 8/30/2011 | WO | 00 | 9/16/2013 |