Patent Application
20110076364
This application claims the benefit of European Patent Application Number 09 012 357.1 filed on Sep. 29, 2009, the disclosure of which is hereby expressly incorporated by reference in its entirety and hereby expressly made a portion of this application.
1. Field of the Invention
The invention relates to a single- or multilayered tubular food casing, in particular for foods which are scalded, cooked or heated in other ways in the casing, preferably for cooked-meat or scalded-emulsion sausages, hams, cured products or processed cheese, wherein a composition is applied to the internal surface of the food casing, which composition comprises at least one binder that is suitable for foods and at least one functional substance which can be transferred to the food.
2. Description of the Related Art
In the case of said foods, a color and/or aroma transfer from the casing to the food is increasingly desired during the cooking or scalding process. Scalded-emulsion sausage and cooked cured products are still produced to a great extent in cellulose fiber skin. This cellulose fiber skin has a high water vapor permeability and gas permeability in order to smoke the products during the production process. It is further known that cellulose fiber skins are impregnated with liquid smoke in order to shorten the smoking time. However, the production of foods in cellulose fiber skin, owing to the water vapor permeability and gas permeability of the casing, is always associated with loss of weight, flavor and aroma during the production process, during cooling and during storage. In order to avoid the disadvantage of water vapor permeability and gas permeability, plastic casings have been specially developed for large-scale industry from materials which are impermeable to water vapor and gas. When such plastic casings are used, neither during the production process, nor during storage and distribution, is there a loss in weight, aroma and flavor. Impregnating pure plastic casings with functional substances such as aroma substances, spices and similar substances, however, does not first lead to success, since the plastics used cannot absorb functional substances sufficiently, and so during finishing and during the filling of the plastic casings, these functional substances are stripped off again.
EP 0992194 solves this problem in that the casing carries an absorbent inner layer that is bonded thereto and is made of individual fibers or a woven fabric, loop-formingly knitted fabric, loop-drawingly knitted fabric or nonwoven, and in that this inner layer is impregnated with dyes and/or aroma substances.
U.S. Pat. No. 3,330,669, in contrast, describes the use of thickened smoking liquid. The smoking liquid is, however, sprayed there onto the inner surface of a cellulose casing, which has, however, the above-described disadvantages such as water vapor permeability and gas permeability. The uniform layer applied should stick to the surface and remain adhering thereto. It is only possible to generate this layer by spraying the thick smoking liquid onto the sausage casing immediately before filling with the chopped meat emulsion or before filling with this solution and subsequent draining of the surplus and drying. Application of the smoking liquid to such casings, furthermore, frequently leads to only an inadequate amount of the liquid remaining adhering on the surface, and it is distributed extremely unevenly on the surface.
A technical solution is described in US 2004/0197583. There, a film is described in which smoking liquid containing a viscosity modifying agent and a surface-active substance is applied to the inner surface. The liquid smoke composition is there absorbed on the inner surface of the film at least in part into the pores. The pores are formed after a corona, plasma, radiation or chemical treatment.
The sausage casing according to DE-A 195 00 470, on the inside, has an adhesive layer solidifying from the liquid state, wherein, as casing material, cotton woven fabric having a linen weave is disclosed. Before the solidification, spice particles, in particular pepper grains or ground pepper, are applied thereto. This is achieved preferably by being spun on using special devices.
EP-B 0 408 164 describes a matrix material of natural or synthetic fibers which is resistant to water and heat. On this matrix material, a layer of herbs, spices, seafood or milk products in powder or chip form is applied. The bond between the layer of the food and the matrix material is achieved by an adhesive layer of an edible, water-soluble, high-molecular-weight material which is suitable as a food supplement. This adhesive layer comprises natural polysaccharides, sodium carboxymethylcellulose, carboxymethyl starch or the like.
EP 1820404 B1 describes a food casing having a support based on at least one water-insoluble, thermoplastic polymer, a polymer of animal or plant origin, or regenerated or precipitated cellulose which has internally a coating which contains a binder and at least one additive which is transferable to the filling, wherein the additive consists of fine- to coarse-grained foods or mixtures having a median particle size of at least 60 μm. However, in the examples, only cellulose casings or other absorbent or adsorptive casings are described, or flat films which are wrapped around a dimensionally stable food. Tubular casings having an internally substantially smooth, non-absorbent, non-porous and non-felt-like or woven-like surface made of a thermoplastic polymer are not described.
As can be seen from the above considerations, there are numerous experiments and some useable possibilities for transferring functional substances to a food situated in a casing. Depending on the transfer method and according to the properties of the internal surface of the casing material, a functional transfer succeeds more or less well or intensively. In many cases, it would be desirable to ensure the functional transfer not only distributed more reliably and evenly over the surface, but, in addition, also to intensify the functional transfer itself.
It was therefore an object of the present invention to provide a food casing, in particular for sausages, which is tubular, preferably seamless, which internally optionally can have a substantially smooth, non-absorbent, non-porous and non-felt-like or woven-like surface, wherein the internal surface consists of a thermoplastic polymer or predominantly comprises such, and with which surface a functional substance such as, for instance, aroma, spice and/or a dye can be transferred very efficiently, uniformly, readily meterably and in particular intensely to a food that is stuffed into the casing. In addition, it was an object to provide a corresponding method for producing such a food casing.
This object is achieved by a single- or multilayered tubular food casing filled with a corresponding food or unfilled, wherein a composition is applied to the internal surface of the food casing, which composition comprises at least one binder that is suitable for foods and at least one functional substance which can be transferred to the food, characterized in that the food casing has a shrink property.
The solution according to the invention then provides that, in addition to the measure that a composition is applied to the internal surface of a food casing, which composition, in addition to the functional substance(s) that is (are) to be transferred to the food, contains at least one binder, in addition the food casing has a shrink property. It was surprising that, using the casings furnished according to the invention, casings are also suitable for the transfer of functional substances to foods which are usually unsuitable therefor. For instance, further sectors in the food area that were not previously accessible to such a functional transfer can also be opened up. During shrinkage of the casing, a particularly intimate contact between functional substance and food is produced. A pressure is built up which substantially intensifies the functional transfer.
It is particularly preferred that the shrink property of the food casing is such that the casing shrinks under the effect of heat, preferably heat in combination with moisture, or shrinks on drying the moist casing.
Casings that shrink in heat, in particular in heat in combination with moisture, are, e.g., stretched thermoplastic polymers such as biaxially stretched, coextruded plastic flexible tubular casings. Preferably, such casings shrink, in particular, in the range from 60 to 100° C., particularly preferably in the range from 70 to 90° C. The relevant shrinkage values can lie in the range from up to 50%, typically up to 20% after 10 minutes of boiling the casings in mains water (see examples for the test protocol). Non-stretched polymer casings in this case typically have no shrinkage or virtually no shrinkage.
Casings which exhibit a shrinkage on drying are, e.g., collagen fiber or cellulose fiber casings—also barrier-coated e.g. with PVDC. In the case of the externally coated cellulose fiber skin FVP (CaseTech GmbH), in the case of the internally coated cellulose fiber skin F plus (CaseTech GmbH) and in the case of the cellulose fiber skin there is, e.g., 5-25%, preferably 10-20%, free shrinkage, i.e. in the unfilled state after storage in water at e.g. 23° C. (see examples for test protocol).
With regard to the binders, it must further be stated that these must be edible, that is to say, must be suitable for food use, since the food, which is removed from the casing before consumption can still have absorbed at least some of the binder or all thereof. “Composition” here is taken to mean a mixture consisting of a plurality of different components, or containing such components. This mixture can be moist in the applied state, dry or anhydrous, pasty or else viscous. The composition/mixture, however, can alternatively be dried, that is to say it can be applied in the moist, pasty or low-viscosity state or in the form of a slurry, emulsion, solution or the like, and have subsequently been dried. Thoroughly polymerized compositions or polymerizing and therefore polymer film-forming compositions are not meant here.
In a particular embodiment of the invention, the food casing can comprise an internal layer which consists of a thermoplastic polymer or predominantly comprises such, and the internal surface can be substantially smooth, non-absorbent, non-porous and non-felt-like or woven-like. As explained at the outset, in the case of pure plastic casings which frequently have a smooth and non-absorbent inner surface, the treatment with one or more functional substances leads to these functional substances being stripped off again during finishing and on filling the plastic casings. In the case of plastic casings, in particular also in the case of plastic casings made of thermoplastic polymers that have a rough, relief-like, porous, felt-like and/or otherwise resembling absorbent inner surface, this problem does not exist, or not to such a great extent. The present invention, however, permits the described problem to be solved and therefore relates in a particular embodiment explicitly also to casings having an inner surface which do not have the described rough, relief-like, porous, felt-like and/or otherwise resembling absorbent properties, that is to say to casings having an “internally substantially smooth, non-absorbent, non-porous and non-felt-like or woven-like surface”.
With respect to the scope of the application, it is preferred that the composition is applied to the internal surface substantially over the whole surface. “Substantially over the whole surface” is taken to mean that, apart from possibly in the end region of the casing, preferably 100%, at all events at least 95%, of the inner surface is coated with the composition. The application, however, can also be performed only partially, that is to say e.g. on a half side, or certain regions of the surface can be coated with a pattern, e.g. what are termed “grill marks”, in this manner.
Suitable binders are, in particular, polysaccharides such as cellulose derivatives, especially ethers or esters of cellulose, such as methylcellulose or sodium carboxymethylcellulose, in addition also alginic acid and/or alginate, chitosan, pectin, carrageenan or starch, or starch derivatives, proteins, such as gelatin and gelatin hydrolyzates, collagen, albumin, casein, zein, wheat protein, soy protein or pea protein, preferably blood hydrolyzate, blood plasma, myoglobin, protein hydrolyzates having molecular weights from 5000 to 30 000 dalton, acid-boiled collagen having molecular weights from 20 000 to 1000 dalton or desamido collagen which is obtainable by alkaline hydrolysis. Suitable binders are, in addition, fats, waxes, oils or other hydrophobic water-insoluble substances which soften or become liquid under the action of heat, losing their adhesive force and thus effecting transfer of the functional substance. These can be tallows, drying oils, non-drying oils, semi-drying oils, waxes, fatty acids, esters of fatty acids, fatty alcohols or mixtures thereof. These hydrophobic substances can be mixed with the abovementioned proteins, in particular with heat-coagulable proteins. Lipids have the additional advantage that they—provided that they are co-transferred—act as flavor enhancers for spices or other additives.
Preferred binders are polysaccharides, preferably ethers or esters of cellulose, such as methylcellulose or sodium carboxymethylcellulose (CMC); starch or starch derivatives; casein; wheat protein; soy protein; albumin; gelatin; collagen; alginate; carrageenan; glucomannan; and also combinations thereof. The binder or the composition containing the binder can be applied as aqueous solution or aqueous slurry to the internal surface of the casings and be subsequently dried. That means that in this case the internally applied binder of the casing according to the invention is based on an aqueous solution or slurry of such a binder.
Carboxymethylcellulose is particularly suitable as binder in the context of the present invention because it may readily be brought into solution, not only in cold water but also in hot water. Therefore CMC may be easily used under different production conditions and for different purposes of use. A disadvantage with, e.g., methylcellulose (MC) is that it is not so readily soluble, in particular not in hot water at >55° C. For the subsequent application of the composition containing the binder, it is advantageous if the binder is dissolved and not only slurried.
A further variant is to dissolve the binder, not in water, but in another substance, e.g. directly in the functional substance (e.g. liquid smoke).
A further advantage of CMC-based compositions is that the (dried) coating is more transparent than is the case with, e.g., MC-based coatings, but also better than in the case of many other binders.
The cold-water and hot-water solubility of CMC also has the advantage that the casing may be easily removed again from the finished encased food before consumption of the food, since the generally moist food has already partially dissolved or fully dissolved the coating composition.
Finally, CMC is also less expensive than MC and many of the other said binders. All the more surprising is that many advantages result precisely from the use of CMC as binder.
The composition, in addition to the main binder carboxymethylcellulose, can contain one or more other binders, e.g. selected from the group consisting of other cellulose ethers, such as methylcellulose; starch or starch derivatives; casein; wheat protein; soy protein; albumin; gelatin; collagen; alginate; carrageenan; glucomannan; and also combinations thereof.
The thermoplastic polymer of which the internal layer consists exclusively or substantially is preferably selected from the group consisting of polyamides; polyvinylidene chlorides (PVDC); polyvinyl chlorides (PVC); polystyrenes; polyesters; polyacrylates; polyolefins, such as polyethylene; or copolymers based on said polymers.
“Internal layer which consists of or predominantly comprises a thermoplastic polymer” is here taken to mean quite generally all internal layers which comprise more than 50% by weight of a thermoplastic polymer. That is to say, e.g., layers which comprise up to 100% of a thermoplastic polymer or a blend of different thermoplastic polymers, but also layers which contain less than 50% by weight of other components such as fillers or additives. Fillers can be, e.g., silicon dioxide, talcum (Mg2SiO4), aluminum oxide, aluminum hydroxide, hydrated alumina, calcined alumina, titanium dioxide, zirconium oxide, sodium silicate and/or silicate. Additives can be lubricants, antiblocking agents, nucleating agents, fillers, color pigments and/or other additives.
For further delimitation of the casings according to the invention from the prior art and in a preferred embodiment, the feature of an “internally substantially smooth, non-absorbent, non-porous and non-felt-like or woven-like surface” of the surface corresponds to an internal layer which comprises a material that has a water absorption capacity of less than or equal to 5%, preferably less than or equal to 2%, particularly preferably less than 1.5%, measured as specified in ASTM D 570 (24 h) and a specular gloss of more than 2, preferably more than 5, particularly preferably more than 10 gloss units, measured as specified in DIN 67539/ISO 2813 at an angle of measurement of 85 degrees.
On the water absorption capacity of the material of the internal layer including the internal surface, it must be said that this is a useful measure of the absorption capacity and porosity of the internal surface of the casings according to the invention and is readily suitable for delimitation from casings of the prior art. For instance, the water absorption capacity as specified in ASTM D 570 (24 h) of cellulose fiber is 9%, cellulose acetate 6%, nylon 6 1.9%, nylon 66 1.5%, PVC 0.5%, PET 0.3%, PP 0.03% and PE<0.01%.
On the criterion of specular gloss, it may be said that this is a useful measure of the smoothness or roughness of the internal surface of the casings according to the invention and is readily suitable for delimitation from casings of the prior art. The smaller the gloss values are, the more the surface appears matt and therefore the rougher is the surface. Thus, using the gloss meter Micro-Tri-Gloss/from BYK Gardner GmbH as specified in DIN67530 (ISO 2813) the specular gloss was measured by way of example on unprinted casings: polyamide casing (K flex/from CaseTech GmbH) 83, matted polyamide casing (K flex matt/CaseTech) 39, externally PVDC-coated cellulose fiber skin (FVP/CaseTech) 25, cellulose fiber skin (FR/CaseTech) 10, cellulose fiber skin matt (FMT/CaseTech) 5, textile skin (Betex RS and Betex KD natural/from Texda) 1, and as a comparison cellulose fiber nonwoven (25 g/m2, Ahlstrom) 2, cellulose hand towel (hand towel white/from Profix) 0.5.
The “functional substance”, in the context of this invention, is an aroma, a dye, a spice or another food additive, provided that the substance can be used in fresh meat and fish processing or sausage and cheese production. These include all spices, vegetables, herbs, fungi, cereals and nuts and also cheese types in any desired form (e.g. grated, in flakes, in pieces or molten etc.). These also include aroma and/or flavor substances such as pepper, coriander, curry, chilli, paprika, cinnamon, caramel, garlic, onions, leek, carrots, paprika and capsicum pods, celery, asparagus and other vegetables in any possible form, fruits, but also fresh or dried, rubbed herbs, e.g. parsley or dill, in particular dill tips; in short, everything which can make meat, sausage, fish or cheese products tastier or refines them. In addition to the above-mentioned substances, the expression “functional substance” also includes food additives, in particular coloring agents, and especially liquid smoke. Those which may be mentioned as preferred are: caramel, food dyes E124 (cochineal red A), E155 (brown HT), E120 (carmine), paprika oleo resin (E160C), concentrates and extracts of elderberry, plums or tomatoes, cereals (in particular barley) and preparations thereof (such as malt or malt extract), carob bean meal, guar gum meal, coffee, chicory or cocoa etc.
For clarification, it may be stated that the “functional substances” described here differ from the “foods” and “foodstuffs” mentioned here, even if the functional substances can be foods or foodstuffs in the conventional sense. “Foods” and “foodstuffs” in the context of the present invention are those fillings which are to be enclosed by the casing according to the invention.
The food casing according to the invention can be with a seam or seamless. In the case of seamless casings there can be a difficulty with applying a composition, a solution, a paste or a viscous mass on the inside of the casing in such a manner that a full-surface coating is achieved. In the case of tubular casings having a seam this problem can be bypassed by coating a lying flat film and only then shaping it to form a tubular film and providing it with a seam. An advantage of the casings according to the invention is then that, by means of the process described hereinbelow and using the composition described here, these casings can be provided in the seamless state, since the composition, owing to the binder, adheres so well to the casing surface that the casing can be coated “inside out” and not used until subsequently. In the case of a seamless food casing according to the invention, it can be optionally uniaxially or biaxially stretched.
A typical and preferred food casing according to the invention appears such that the composition consists of 3 to 99% by weight of binder(s), 97 to 1% by weight of functional substance(s) and 0 to 30% by weight of other components (including water or residual water after an optional drying step). More preferably, the composition consists of 15 to 80% by weight of binder(s), 85 to 20% by weight of functional substance(s) and 0 to 25% by weight of other components. Still more preferably, the composition consists of 40 to 70% by weight of binder(s), 60 to 30% by weight of functional substance(s) and 0 to 25% by weight of other components.
The composition applied can, in addition to said binders and functional substances, further comprise “other components”. For instance, for increasing the elasticity, the wettability and the microbiological stability, it can be expedient to combine the binder with at least one appropriate component. Components suitable for this purpose are, e.g., lactic acid and salts thereof, for example sodium lactate, glycerol, emulsifiers such as lecithin and/or fats and oils. They ensure particularly uniform and continuous application of the binder. The fraction of the components of the coating or impregnating liquid is expediently 0.5 to 15.0% by weight, preferably 2.0 to 8.0% by weight. “Other components” also includes water or residual water after an optional drying step.
Typically, the functional substance(s) is/are mixed into the composition, i.e. the composition has been produced thoroughly mixed with all components including the functional substance(s) before the composition is applied to the internal surface. In one variant of the food casing according to the invention, the functional substance(s) can also at least in part subsequently be applied to the previously applied composition, wherein, optionally, the remaining fraction of the functional substance(s) is mixed into the composition. The subsequent application of the functional substance(s) can proceed after or before drying or allowing the composition that is already applied to dry. In the case of subsequent application of the functional substance(s), these, depending on their type and the circumstances, can be applied in pure form or as a formulation with other components or as a dilute solution.
The present invention also relates to a casing according to the invention that is filled with a corresponding food.
The above-described internally coated food casings by means of which at least one functional substance can be transferred to the foods that were subsequently stuffed into the casings can be produced according to the invention by a method which comprises the following steps:
As already explained above, the prepared food casing can comprise an internal layer of a thermoplastic polymer and the internal surface can be substantially smooth, non-absorbent, non-porous and non-felt-like or woven-like.
As already described above, the composition can be applied to the internal surface substantially over the whole surface, or only in part. “Substantially over the whole surface” means that, apart from possibly in the end region of the casing, preferably 100%, in any case at least 95%, of the internal surface is coated with the composition.
In the above-described steps b)i) and/or b)ii), the composition or the functional substance(s) can be applied by spraying, printing, knife application, painting, flocking or calendering. Processes are described in the literature (for example A. Giessmann/2003 “Substrat- and Textilbeschichtung” [Substrate and Textile Coating]). Optionally, a different application process can be used for the functional substance to that for the composition. In the case of a plurality of functional substances, different application processes can also be used for these, depending on the type of the functional substances.
The composition can be applied in a single stage or multiple stages. In the case of a multistage process, first a first part of the composition is applied. Before the optionally final drying, a second part and then optionally a further part of the composition is/are applied.
As mentioned, the present invention also relates to a casing according to the invention stuffed with an appropriate food, in particular in which a corresponding functional transfer to the stuffed food takes place or has taken place. Therefore, the present invention further relates to a method for transferring at least one functional substance to a food, in particular to sausage emulsion, which method comprises the steps:
The transfer of the functional substance(s) can start as early as in step c). The transfer in step c) and in any case in step d) can take place at room temperature, therebelow or thereabove. Below room temperature the transfer proceeds preferably by intimate contact of the filling with the food casing. This transfer can take place even at temperatures below 15° C., preferably below 10° C., and in particular below 7° C. Generally, the transfer time is less than 50 hours, preferably less than 20 hours, in particular less than 10 hours. The transfer time depends on individual cases and can be determined by simple preliminary experiments. Suitable binders which are (also) suitable for transfer at room temperature or therebelow are, for example, alkaline milk protein, protein hydrolyzate, methylcellulose and carboxymethylcellulose, since these detach from the casing without the action of heat and bind to the filling. For transfer of the functional substance(s) at temperatures at least above 55° C., of the celluloses, owing to its solubility properties, in particular carboxymethylcellulose is more suitable than, e.g., methylcellulose, which is insoluble at these high temperatures.
The transfer of the functional substance(s) during scalding, cooking or other heating operations obviously proceeds at temperatures above room temperature. In this case, owing to the action of heat, the adhesion or binding of the functional substance(s) to the binder is decreased and the functional substance(s) can be released. Temperatures from 30 to about 90° C. are sufficient for activating the binder.
All of the above-described transfer processes can be accelerated or intensified in the method according to the invention via the shrink property of the casing. The shrinkage is initiated or effected as described above either under the influence of heat, and if appropriate moisture, or during drying of the moist casing.
In addition, the present invention relates to the use of a food casing as described above for transferring at least one functional substance to a food, in particular to sausage emulsion.
The transfer can take place under the action of heat, at room temperature or also therebelow. Thus, the casing according to the invention can be used, for example, in the production of cooked-meat and scalded-emulsion sausage, but also for enhancing ham, cured products and even cheese, e.g. processed cheese. Secondly, the casing is also suitable for transferring transferable functional substance(s) to filling which must be treated particularly gently, and to sensitive filling which must be processed or stored chilled. Examples thereof are fish, fresh meat, and also cooked ham, scalded-emulsion sausage and cooked-meat sausage, and also raw sausage.
The use of a single- or multilayered tubular food casing in which the food casing has a shrink property and comprises a composition that is applied to the inside of the casing, wherein the composition comprises at least one binder that is suitable for foods and at least one functional substance for improving the transfer of one or more functional substances to a food, in particular to sausage emulsion, is likewise subject matter of the present invention.
The casings, as stated in Table 1, are coated on the outside with the composition stated in each case on the whole surface or part of the surface. The casings are dried by circulated air drying (at 90° C.). The coated casings are turned and later stuffed with sausage emulsion and scalded at 76° C. for approximately 1 hour and cooled for approximately two hours. Subsequently the casings are removed from the sausages. The transfer of the functional substance(s) to the sausage emulsion is assessed.
The application proceeds using known processes. In this case the composition is applied in a single stage or multiple stages. In the two-stage process, first, as stated, a first part of the composition is applied. Before the final drying, the 2nd part of the composition is applied. The application proceeds as stated on the entire outer surface, on part of the surface or as a pattern.
Shrinkability in heat/moisture: The measured values are stated in percent as loss of length of the original measured length. Longitudinal and transverse shrinkage are determined. The template is placed with the 100 mm-long side against the reclining edge of the double-layered skin sample. Starting from this position, two sample pieces of 50×100 mm are cut out. For the longitudinal shrinkage measurement, skin strips (15×100 mm) are cut out using the strip cutter. For the transverse shrinkage measurement, double-layer strips (15×50 mm) are cut out from the second surface which are then folded open on the reclining edge so that likewise samples of 15×100 mm can be measured. The samples are then boiled for 15 min in mains water. After the samples have been removed from the glass beaker by tweezers, the shrunk strips are measured with a ruler. The difference between the measured sample length from 100 mm is reported as the shrinkage value in percent. Measuring equipment: template (50 mm wide, 100 mm long), strip cutter (15 mm wide), ruler. The accuracy of the measurement is ±1%. Measurement takes place at 23° C./65% RH.
Shrinkability on drying: As above, except that the samples after cutting are stored for 30 min in mains water at 20° C. After the samples have been removed from the glass beaker using tweezers, the strips are measured with the ruler. After drying the measurement is repeated. Drying proceeds at 23° C./65% RH to equilibrium moisture of skin/environment. The difference of the measured sample length from 100 mm is reported as the shrinkage value in percent. Measuring equipment: template (50 mm wide, 100 mm long), strip cutter (15 mm wide), ruler. The accuracy of the measurement is ±1%. The measurement is made at 23° C./65% RH.
Specular gloss: In gloss units, measured as specified in DIN 67539/ISO 2813 at a measuring angle of 85 degrees on the outside of the flexible tubular casing which is also to be coated.
H1: Coextruded, biaxially stretched plastic flexible tube (Walsroder K flex Kal. 105/CaseTech GmbH, approximately 40 μm thick) having a nylon 6 polyamide layer on the inside and on the outside
H2: Externally PVDC-coated cellulose fiber skin (Walsroder FVP 105/CaseTech GmbH, approximately 100 μm thick)
H3: Non-stretched plastic flexible tube made of nylon 6 (Tripan Kaliber 105/from Naturin, approximately 60 μm thick)
A casing H1 was coated externally on the complete surface, that is on both sides in the flat state, with a blend of 50% by weight of 10% strength aqueous CMC solution and 50% by weight of liquid smoke using a doctor blade application. The resultant approximately 40 μm thick film (moist weight 40 g/m2) on the polyamide casing was then dried by circulated air drying at 90° C. (20 g/m2). The coated polyamide casing was turned and stuffed with sausage emulsion and scalded at 76° C. for approximately 1 hour. After a cooling time of approximately two hours, the polyamide casing was removed from the resultant sausage. A very uniformly transferred smoke rim on the sausage was exhibited.
A casing H2 was coated on the complete surface with a blend of 50% by weight of 10% strength aqueous CMC solution, 48% by weight of liquid smoke and 2% by weight of glycerol by an air-doctor knife method. In this case the casing is immersed in the blend and then part of the blend is stripped off from the surface using compressed air. The resultant approximately 40 μm thick film (moist weight 40 g/m2) on the casing was then dried (20 g/m2) by circulated air drying at 90° C. The coated casing was turned and stuffed with sausage emulsion and scalded at 76° C. for approximately 1 hour. After a cooling time of approximately two hours, the polyamide casing was removed from the resultant sausage. A very uniformly transferred smoke rim was found on the sausage.
A casing H1 was coated on one side in the flat state with a blend of 50% by weight of 10% strength aqueous CMC solution, 48% by weight of liquid smoke and 1% by weight of Tween 80 by a doctor blade application. The resultant approximately 40 μm thick film (moist weight 40 g/m2) on the casing was then dried (20 g/m2) by circulated air drying at 90° C. The coated casing was turned and stuffed with sausage emulsion and scalded at 76° C. for approximately 1 hour. After a cooling time of approximately two hours, the polyamide casing was removed from the resultant sausage. A very uniformly transferred smoke rim was found on the half perimeter of the sausage.
A casing H1 was sprayed on the complete surface with a blend of 50% by weight of 10% strength aqueous CMC solution, 30% by weight of liquid smoke and 20% by weight of carnauba wax by nozzle application. The resultant approximately 60 μm thick film (moist weight 60 g/m2) on the polyamide casing was then dried (30 g/m2) by circulated air drying at 90° C. The coated polyamide casing was turned and stuffed with sausage emulsion and scalded at 76° C. for approximately 1 hour. After a cooling time of approximately two hours, the polyamide casing was removed from the resultant sausage. A very uniformly transferred smoke rim was found on the sausage.
A casing H1 was coated on the complete surface with a blend of 50% by weight of 10% strength aqueous CMC solution, 40% by weight of liquid smoke and 10% by weight of grilling aroma by roller application on both sides. The resultant approximately 60 μm thick film (moist weight 60 g/m2) on the polyamide casing was then dried (30 g/m2) by circulated air drying at 90° C. The coated polyamide casing was turned and stuffed with sausage emulsion and scalded at 76° C. for approximately 1 hour. After a cooling time of approximately two hours, the polyamide casing was removed from the resultant sausage. A very uniformly transferred smoke rim was found on the sausage.
As described in the table, said casings were coated with approximately 40 μm of a 10% strength aqueous CMC solution using said application processes. After the coating, in each case fine-grained spices (curry and paprika) were applied (by centrifuging or shaking) and then the samples were further processed as described above. The corresponding sausages had surfaces with spice on the complete surface or in segments. The casings could be detached from the sausage emulsion and the spice completely and without residue.
A casing H1 was not coated on the complete surface with a blend of 50% by weight of 10% strength aqueous CMC solution, 40% by weight of liquid smoke and 10% by weight of grilling aroma by roller application on both sides. Similarly to the pressing method, approximately 5 mm wide lines inclined at an angle of 45° to the longitudinal line were applied at a distance of 4 cm. The resultant approximately 60 μm thick lines (moist weight 4 g/m2) on the polyamide casing were then dried (0.8 g/m2) by circulated air drying at 90° C. The polyamide casing coated with liquid smoke and grilling aroma was turned and stuffed with sausage emulsion and scalded at 76° C. for approximately 1 hour. After a cooling time of approximately 2 hours, the polyamide casing was removed from the resultant sausage. Completely coated dark smoking lines (grilling marks) were found on the sausage, which can otherwise customarily only be generated by grilling sausage, meat and fish products.
A casing H1 was coated on the complete surface with a liquid smoke by doctor blade application. The liquid smoke film on the polyamide casing was then dried by circulated air drying at 90° C. for approximately 1 minute. The liquid-smoke-coated polyamide casing was turned and stuffed with sausage emulsion and scalded at 76° C. for approximately 1 hour. After a cooling time of approximately 2 hours, the polyamide casing was removed from the resultant sausage. An uneven and striped, but adequate transfer of smoke color to the sausage was found. The transfer of smoke flavor was also only adequate. The penetration of the liquid smoke was good to satisfactory. On turning problems occurred, especially severe erosion of the liquid smoke.
A casing H3 was coated on the complete surface with a liquid smoke by doctor blade application. The liquid smoke film on the polyamide casing was then dried by circulated air drying at 90° C. for approximately 1 minute. The polyamide casing coated with liquid smoke was turned and stuffed with sausage emulsion and scalded at 76° C. for approximately 1 hour. After a cooling time of approximately 2 hours, the polyamide casing was removed from the resultant sausage. A very uneven and striped, that is deficient transfer of smoke color to the sausage was found. The transfer of smoke flavor was also deficient. The penetration of the liquid smoke was likewise only adequate. On turning, problems occurred, especially a severe erosion of the liquid smoke.
A casing H3 is coated with approximately 40 μm of a 10% strength aqueous CMC solution by the application process of Example 1. After the coating, fine-grained spices (curry and paprika) were applied (by centrifuging or shaking) and the samples were then processed further as described above. The transfer of the spice was only satisfactory, since on detachment of the casing from the sausage emulsion fractions of the spice remained adhering to the casing and the spice particles had not penetrated well into the sausage surface and were bound to it, i.e. had penetrated too lightly. The transfer of the spice flavor was likewise only satisfactory.
| Number | Date | Country | Kind |
|---|---|---|---|
| 09 012 357.1 | Sep 2009 | EP | regional |
