The present invention relates to a stacked body of isotope diamond and a method of producing the same.
Development of crystal growth technology has realized new semiconductor devices based on new physical concepts. One of the remarkable crystal designing technology is related to a semiconductor super-lattices constituted of different semiconductor materials alternately stacked in planer (one dimensional), linier (two dimensional), or blocked (three dimensional) arrangement. An important concept of this technology is in that electric structure of a crystal can be modulated by stacking two layers of semiconductor materials having different band-gap, or by forming a periodic structure in which the two-layered structure as a unit structure is repeated. Recently, attention has been paid to using a super lattice having a periodic structure of artificially developed potential as a confining technology for overcoming limits on the properties of semiconductor materials. Practically, the super-lattice is a crystal formed by artificially stacking different semiconductor materials each having a layer thickness of mono-atomic thickness to several 10s nm (typically, about 50 nm) to provide a long-range periodical structure. Numerous physical phenomena which are not shown by a bulk single crystal are observed in the super-lattice, providing various fundamental problems not only in the field of physics, but also in the field of application.
In many cases, crystals of one dimensional super-lattice structure (hereafter, referred to as a super lattice structure or a super lattice) are classified to type I, type I′, and type II in accordance with their characteristics of energy band-gap structures. Therefore, the following explanation is based on this classification.
Each of
In type I and type I′, conduction band and valence band of each of two semiconductors 1 and 2 overlap each other, and the band-gap changes discontinuously. As a representative stacked (layered) structure of type I super lattice, there exists a structure in which GaAs is used in semiconductor 1 and AlxGa1-xAs is used in semiconductor 2. As a representative stacked structure of type I′ super lattice, there exists a structure in which In1-xGaxAs and GaSb1-yAsy are used in semiconductor 1 and semiconductor 2 respectively. On the other hand, in a type II super lattice, valence band of a semiconductor overlaps the conduction band of the other semiconductor. As a representative stacked structure of this type super lattice, there exists a structure in which InAs is used as the semiconductor 1 and GaSb is used as the semiconductor 2.
As an alternative to the above described AEc and AEv that denote discontinuities of energy bands in conduction band and valence band, electronic state of a super lattice may be characterized by another parameters. For example, electronic state of type I super-lattice may be approximately expressed by a square-well potential as shown in
For example, where LW and LB are each controlled to be a similar level as de Bloglie wavelength of an electron (for example, in GaAs—AlxGa1-xAs, LW may be controlled to be 30 nm or less, and LB may be controlled to be 10 nm or less), periodic potential longer than usual lattice spacing is introduced into a crystal, and a mini-band is formed. As a result, the role of the quantum effect is shown remarkably. For example, electrons can transmit (propagate) in a material with high mobility. Such electrons are actually used in some devices. A representative device is a High Electron Mobility Transistor (HEMT). In this device, secondary electron gas having extremely high mobility is formed in the layers of semiconductor 1 by a modulation doping super lattice structure in which doping (for example introduction of n-type dopant) is performed only in the layers of semiconductor 2 of a type I super lattice. In general, an active layer for transmitting electron current includes impurities for ensuring a conduction, but the impurities act as the dominant scattering factor that suppresses the mobility of electrons. However, since an electron fallen in the well of the semiconductor 1 is spatially separated from the impurities, the electrons hardly suffer scattering by the impurities, and mobility is largely improved, enabling actual use. Especially, in accordance with recent remarkable spreading of mobile information instruments and increasing data volume and signaling speed for wireless communication by the instruments, there is a demand for HEMT that enables high electric power conversion and high frequency operation. Currently, a HEMT utilizing a wide band-gap semiconductor is paid attention to as a device by which high-temperature, high-current, and high withstand voltage operation, and GaN—AlGaN based HEMT is proposed as an alternative to the conventional GaAs—AlGaAs based HEMT.
On the other hand, where LB is controlled to be sufficiently larger than LW, it is possible to form a single-well state that confine carriers in a desired semiconductor layer. This is due to a carrier trapping effect utilizing an energy barrier caused by the difference in band-gaps, and is one of the main characteristics of a super-lattice. A quantum-well laser is a representative example. For example, in the quantum-well laser, shortening of wavelength of laser oscillation, improvement of thermal variation of threshold current density, and enhancement of luminous efficiency are realized along with reduction of Lw (for example, GaAs layer is reduced from 20 nm in type I GaAs—AlxGa1-xAs).
However, since different species of semiconductors having different lattice constants are joined in the above-described hetero-structured super-lattice, it is impossible to avoid the introduction of defects and strains caused by mismatching the lattice constants. Recently, a super-lattice composed of the same element utilizing isotopes of Si is proposed as an alternative (see Patent References 1 to 3, Non-Patent Reference 1).
Patent Reference 2: Published Japanese Translation No. H11-500580 of the PCT International Publication.
Patent Reference 3: Japanese Unexamined Patent Application, First Publication, No. H11-297624
Non Patent Reference 1: Applied Physics Letters 83, 2318 (2003) “Growth and characterization of 28Sin/38Sin isotope superlattices”.
Currently, thin film crystallization technology, for example, by Molecular Beam Epitaxy (MBE) or Organometallic Vapor Phase Epitaxy (OMVPE) using organic metals is used in realization of a super lattice structure. In this technology, it is possible to lower the growth rate, and control the film thickness effectively. Further, this technology has an advantage of forming a steep composition profile and impurity profile, since starting and stopping of crystal growth may be controlled by a shutter. Another advantage is an capability of growing various materials. However, semiconductors constituting the super-lattice is practically made of monoatomic layer or a layer of up to several tens of nm in thickness. Therefore, epitaxial growth of high precision in the atomic order is practically required so as to realize precise periodic structure constituted of many tenth layers of those semiconductors. That is, there is increasing demand for suppressing disorder caused by fluctuation and/or strain of layer interface, crystal defects, and heterogeneity in structure so as to achieve optimum device performance by the quantum effect and trapping effect of the super lattice. Further, since the super-lattice realized by chemical compounds such as GaAs has a hetero-structure, it is impossible to avoid an introduction of defects and strains caused by mismatching of lattice constants along with introduction of crystal defects caused by non-stoichiometric composition.
Super-lattice structures utilizing isotopes of single elements, for example, 28(Si)n30(Si)n or 70(Ge)n74(Ge)n, are proposed for solving the above-described problems. However, at preset, carrier confinement effect utilizing an energy barrier caused by difference in band-gaps has not been observed because of small relative difference between the band-gaps achieved by the isotope effect, for example, 0.36 meV in Ge and 1 meV in Si. That is, it is difficult to obtain the super-lattice effect to sufficiently take an advantage of the barrier effect simultaneously.
Currently, the super-lattice structure is mainly realized of semiconductor materials such as GaAs, InSb, Si, and GaN. To overcome the limit of physical properties specific to the material, replacement of the material is required. For example, in Si and GaAs which are semiconductor materials used in core technologies of current electronic and optoelectronic field, upper limit of operation temperature of a device is limited to about 200° C. because of constraint by the band-gap. Therefore, recent enhancement of integration and operation speed of devices reaches the limit because of thermal constraint on the physical properties. Although an application of wide-gap semiconductor of GaN may be expected, the temperature increase of the operation channel by calorification still remains a main problem.
Based on the consideration of the above-described problems, an object of the present invention is to obtain a high performance device which is not restricted by conventional concept of a super lattice and overcomes or loosen limitations on physical properties of materials and problems concerning hetero-junction. Specifically, an object of the present invention is to provide a device in which a desired barrier height, a barrier width, a barrier interval, the numbers of repetitions of stacked layers, or crystal shape are freely controlled such that the device has a desired performance.
As a result of extensive study to achieve the above-described object, the inventors reached the following findings. A fundamental constitution of a high performance device that overcomes or loosen imitation on physical properties of materials and problems concerning hetero-junction can be provided by constituting the main carrier generation region, or a carrier passage and an operation/non-operation channel of an isotope diamond (hereafter, referred to as 12C diamond) synthesized from carbon isotope 12C and the isotope diamond (hereafter, referred to as 13C diamond) synthesized from carbon isotope 13C, providing a junction-interface utilizing an energy barrier (quantum barrier) caused by difference in band-gaps formed by quantum effects of the 12C diamond and the 13C diamond.
While the term “super-lattice” is used in the description of the back ground art, the super-lattice denotes a crystal lattice that is formed by stacking of plural species of crystal lattices and has a periodic structure different from that of basic unit lattices. On the other hand, the effect achieved by the present invention appears even though the basic unit lattice structure in nanometer scale is not changed. Therefore, the structure including the present invention is hereafter referred to as a stacked structure.
The present invention was completed based on the above-described findings and provides the following aspects.
[1] A stacked (layered, laminated) body of isotope diamonds, including a 13C film composed of carbon isotope 13C and a 12C film composed of carbon isotope 12C grown on a substrate by epitaxial growth, wherein the stacked body at least has a structure in which the 12C film is grown on the 13C film.
[2] A stacked body of isotope diamonds as described in [1], wherein a thickness of the 12C film and the 13C film is mono-atomic layer thickness to 350 nm or more.
[3] A stacked body of isotope diamonds as described in the above [1] or [2], wherein the 12C film and the 13C film are alternately stacked plural times.
[4] A stacked body of isotope diamonds as described in the above [3], wherein a thickness of the 12C film and a thickness of the 13C film are substantially the same.
[5] A stacked body of isotope diamonds as described in any one of the above [1] to [4], wherein the substrate is a diamond substrate.
[6] A stacked body of isotope diamonds as described in any one of the above [1] to [5], wherein the diamond substrate is made of a single crystalline diamond, and the epitaxial growth is homo-epitaxial growth.
[7] A method of epitaxially growing a 13C film composed of carbon isotope 13C and a 12C film composed of carbon isotope 12C on a substrate by CVD method using isotope-refined raw material gases, including performing removal of a residual gas containing unnecessary carbon from an interior of a reaction chamber by a flow of highly purified hydrogen gas and heating of the substrate, wherein the removal of the residual gas is performed before forming the films, and in the time of changing the isotope-refined raw material gas.
According to the present invention, it is possible to achieve considerable degree of freedom in forming a desired barrier height, a desired barrier interval, desired numbers of repetitions of stacking (layering), or a desired crystal shape. Therefore, by a replacing the conventional material by isotope diamond while maintaining the conventional device structure, it is possible to provide a photo-luminescent device having high photo-luminescence efficiency and a photo-detecting (light-receiving) device having high light-detection efficiency, where a device performance is improved one or two or more orders compared to the conventional device. Further, the present invention can be applied variously. For example, it is possible to realize ultra-high speed and a low noise high-frequency device, an ultra-high current density power device or the like by applying the present invention to a channel region of a electric field effect transistor (e.g., HEMT, JFET, MESFET or the like) or a drift layer of a power device. Specifically, there is an advantage in that a thermal design (heat design) of a device can be eased automatically by excellent heat conduction of diamonds.
Next, the present invention is explained in detail.
An isotope diamond stacked body according to the present invention is a stacked body of isotope diamonds, including a 13C film composed of carbon isotope 13C and a 12C film composed of carbon isotope 12C grown on a substrate by epitaxial growth, wherein the stacked body at least has a structure in which the 12C film is grown on the 13C film.
The reason for overcoming a limitations on physical properties of material by the isotope diamond stacked body of the present invention can be clearly explained with regard to the physical properties of diamonds. Practically, a diamond has a strong chemical inactivity and resistance at room temperature. Hardness, heat conductivity, and sonic propagation speed in a crystal of the diamond is the highest and the friction coefficient is the lowest among the existing materials. In addition, the tuning range of a band-gap caused by the isotope effect of a diamond shows a relatively large value of 19 meV. Further, the thermal expansion coefficient of the diamond is comparative to the thermal expansion coefficient of a silica glass which is the lowest among the existing materials. The diamond has high dielectric break-down strength and low permittivity. An extreme difference in carrier mobility between electrons and holes as shown in a GaAs is not observed and high speed symmetrical mobility is observed in a diamond. Figure of merit (performance index) combining values of those physical properties is proposed in an application of a device. For example, the Johonson index is used as a figure of merit of a high power high frequency device. The Johonson index of a diamond is 46656 times that of Si, and 49 times that of GaN. Further, diamond also shows high performance in other semiconductor properties. For example, diamond has low permittivity and high heat conductivity. These properties are directly required for increasing an integration density and operation speed of a device. The Keyes index representing the performance of a high-density high-speed device is relatively higher when diamond is used compared to other semiconductor materials. In the Keyes index, diamond shows a possibility of device performance of 33 times that of Si, 7 times that of 4H-SiC, and 19 times that of GaN. That is diamond has a performance remarkably surpassing the performance of other semiconductor materials.
On the other hand, an important concept of a technology for obtaining the super-lattice effect is a way to prepare a semiconductor having a tuned band-gap. In general, achievement of super-lattice structure is tried by forming layered junction of semiconductors of hetero-species having an optimized thickness in the range of mono-atomic thickness to several tens of nm. Different from such junction, the present invention intends to realize a junction of semiconductors of homo-species using isotope diamonds. Technology for synthesizing 12C diamond and 13C diamond is inevitable to realize such a junction.
The substrate used in the present invention is not limited to a specific material. Diamond substrate may be preferably used. Specifically, a diamond substrate having a surface of (001), (110), (111), or (113) crystallographic plane is preferably used. The diamond substrate may be made of a single crystalline diamond or of a polycrystalline diamond. To synthesize a defect-less high quality diamond film, it is preferable to use a single crystalline diamond plate synthesized under high-pressure and high-temperature conditions as the substrate, and homo-epitaxially grow the diamond films.
Synthesis of a diamond stacked body according to the present invention may be performed by any of chemical vapor deposition methods including micro-wave plasma CVD method (e.g., of 915 MHz or 2.45 MHz in frequency), hot-filament method, electron assisted method, Plasma Torche method, Electron Cyclotron Resonance method (ECR), DC discharge plasma method, RF (radio-frequency) plasma method, RF induction thermal Plasma method, DC plasma Jet method, combustion flame method or the like. Especially, where the diamond film is synthesized using a diamond growth by micro-wave plasma CVD, it is possible to control the growth of a defect-less crystal having a flatness of atomic scale which is an inevitable feature of a super-lattice structure (see “Homoepitaxial diamond film with an atomically flat surface over a large area” in Diamond and Related Materials 8 (1999), 1272-1276).
In the following, a method of producing a diamond stacked body of the present invention using micro-wave plasma CVD method is explained.
A micro-wave plasma CVD apparatus having a reaction chamber made of stainless steel is used in the production of diamond stacked bodies according to the present invention. The apparatus is mainly constituted of a micro-wave power supply, a reaction chamber, a raw material gas supplying unit, and an evacuation unit.
A raw material gas for producing the isotope diamond stacked body of the present invention may be selected from any gas containing carbon, for example, methane gas, carbon dioxide, carbon monoxide or the like. In general, methane gas (CH4) is used as the raw material. By modifying the CH4 to 12CH4 gas and 13CH4 gas each having isotope purified carbon (C), it is possible to realize an isotope-purified isotope diamond film. Commercially available high purity hydrogen gas and isotope-purified high purity methane gas are used as raw materials. Hydrogen gas having a purity level of 9N is used so as to suppress influence of residual carbon in the hydrogen gas that constitutes the main part of the raw materials. Residual impurities such as carbon monoxide (CO), carbon dioxide (CO2), hydrocarbon (e.g., CH4) or the like have been removed from the hydrogen gas of this level.
After removing a surface contaminant from a substrate and setting the substrate in the reaction chamber, the substrate is heated and maintained at a predetermined temperature while flowing the purified hydrogen gas in order to remove the residual carbonaceous (carbon-containing) gas in the reaction chamber. After that, by introducing the raw material gas, a 12C diamond film and a 13C diamond film are stacked alternately. When the isotope gas is changed to form the stacked structure, residual carbonaceous gas in the reaction chamber is removed by the above-described flow of highly purified hydrogen gas and heating of the substrate without removing the substrate from the reaction chamber.
The thickness of the film is controlled by controlling the duration (time) of the synthesis in accordance with the preliminary monitored growth rate.
The tuning of the band-gap in the isotope diamond is performed by controlling a mixing ratio of 12CH4 gas and 13CH4 gas as raw materials of the diamond utilizing an isotope effect determined by isotope ratio in the crystal.
As it is understood from
By the above-explained technology, it is possible to form a multi-layered (plural-layered) structure having a desired barrier height, a desired barrier interval, and a desired number of repeated stacking (layering) with a considerable degree of freedom. In addition, based on the above-described fundamental procedure, a p-type diamond or a n-type diamond can be freely formed by introducing impurities into the environment of diamond film growth.
While the above-description mainly relates to a type I super lattice structure, a two-dimensional or three-dimensional stacked structure of a diamond as shown in
Next, the present invention is explained further in detail based on the Examples. It should be noted that the present invention is not limited to the examples described below.
In the Example, a high-pressure high-temperature synthesized single crystalline diamond plate having a surface of (001) crystallographic plane was used as a substrate. Using an end-launch type micro-wave plasma CVD apparatus having a reaction chamber made of a stainless steel, stacked (layered) body having a structure shown in
Before setting the diamond plate in the reaction chamber, surface contaminants were removed by performing heat-cleaning using peroxide water, fluoric acid cleaning, ultra-sonic cleaning using an organic solvent, and boiling cleaning using ultra-pure water. Highly pure commercial level hydrogen gas and isotope purified high purity methane gas were used as raw material gasses. Just before mixing the hydrogen gas with the methane gas, the hydrogen gas was purified to the hydrogen gas having a purity level of 9N by removing residual impurities such as carbon monoxide (CO), carbon dioxide gas (CO2), hydrocarbon (e.g., CH4) or the like using a hydrogen defecator utilizing a chemical absorption process by a platinum catalyst.
The cleaned diamond plate was set on a stage in the reaction chamber. The interior of the chamber was maintained at a vacuum conditions in the order of 10−8 Torr. By using a potentiometer, it was confirmed that pressure of residual carbonaceous gas was in the order of 10−9 Torr or not higher than the detection limit.
Next, before depositing the diamond film, the substrate was maintained at 800° C. for at least 5 hours while flowing the hydrogen gas purified by the above-described hydrogen purification so as to remove the residual carbonaceous gas in the reaction chamber.
After that, the above-described gasses were mixed uniformly while controlling the flow rate of each gas by the mass flow controller, and the mixed gas was introduced as a gas shower into the chamber from a shower head placed in an upper part of the reaction chamber. Under the conditions of a substrate temperature of 800° C., a micro-wave power of 750 W, a total gas pressure of 25 Torr, a total gas flow rate of 400 SCCM, and a mixing ratio of hydrogen/methane of 0.15%, 12C diamond films and 13C diamond films were deposited alternately. At that time, mixing ratio of the gas was controlled such that hydrogen constituted 99.85% of the mixed gas, and methane constituted the rest of 0.15%.
When the isotope gas was changed to form the stacked structure, residual carbonaceous gas in the reaction chamber was removed by the flow of highly purified hydrogen gas and heating of the substrate without removing the substrate from the reaction chamber.
To examine the stacked structure of diamond obtained in Example 1, crystal composition of the thus obtained sample was measured using Secondary Ion Mass Spectroscopy (SIMS). The result is shown in
As it can be seen in
According to the present invention, in the 12C diamond film having relatively smaller band-gap compared to the 13C diamond film, as shown in
Therefore, the electronic state of a structure of
As it can be seen in the schematic figure, clear luminescence from excitons was observed. At that time, although the structure of the crystal was constituted by assembled 12C diamond films and 13C diamond films as apparently shown in
An isotope diamond stacked body having a structure shown in
An isotope diamond stacked body having a structure shown in
An isotope diamond stacked body having a structure shown in
Isotope purification of semiconductor materials other than carbon still remains a subject of laboratory research, and requires very difficult processes for obtaining the isotope purified materials. On the other hand, carbon isotopes are already used in many fields such as medical care, environmental research, archeological dating and the like. Because of development of measuring techniques and purification techniques, it is easy to obtain carbon isotope materials of specifically high purity. Therefore, the present invention utilizing isotope diamonds constituted of carbon, has overwhelming advantages for industrial applications in the context of a supply of raw materials.
Application of diamond semiconductor to a power device requiring high temperature, high current, and high dielectric strength operation, high speed transistors, high frequency devices, deep ultraviolet ray emitting devices, ultraviolet ray detecting devices, superconductor devices, radiant ray detectors, biosensor, quantum computing devices and the like is currently studied. The present invention provides the principal concept of realizing such next-generation semiconductor materials composed of diamond, and enhances its industrial application.
Number | Date | Country | Kind |
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2007-259942 | Oct 2007 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2008/068091 | 10/3/2008 | WO | 00 | 4/1/2010 |