This non-provisional application claims priority under 35 U.S.C. §119(a) on Patent Application No. 100109636 filed in Taiwan (R.O.C.) on Mar. 22, 2011, the entire contents of which are hereby incorporated by reference.
The present disclosure relates to a transmission mechanism and the deposition apparatus using the same, and more particularly, to a transmission mechanism, capable of preventing its transmitting components from being polluted by reactive species that are ionized by process gases, so as to be used in an in-line type deposition apparatus for enhancing the reliability and improving the quality of the films that are deposited using the deposition apparatus.
For achieving cost and throughput advantages in optoelectronic industry, the substrates used in common in-line type film deposition apparatuses for solar cell production line are generally being transmitted inside and passing through a plurality of serially connected vacuum cavities by a transmitting means, such as an assembly of rollers. In addition, during the film deposition process, as the substrates are placed on hot plates for enabling the same to be heated uniformly, the quality as well as the uniformity of the resulting films can be greatly enhanced.
Please refer to
There are already many improvements for film deposition apparatus in view of the aforesaid disadvantages. One of which is disclosed in U.S. Pat. Pub. No. 2010/0016136A1, entitled “Cover for a Roller”. As shown in
The present disclosure relates to a transmission mechanism and a deposition apparatus using the same, by which the transmitting components, including driving wheels and shafts, can be prevented from being contaminated by reactive species that are generated from the ionization of a process gas in a film deposition process. In addition, since the transmitting components of the transmission mechanism are sealed from contacting with the reactive species, the transporting of substrates in any in-line type film deposition apparatus, including CVD apparatuses, PECVD apparatuses and PVD apparatuses, can be ensured to function smoothly, and thereby, not only the production yield of the film deposition apparatus is increased since the frequency of equipment maintenance and also the running cost relating to component replacement are both decreased, but also the contamination to the deposition cavity and the substrate surfaces due to the breaking off of the reactive species attached to the driving wheels and O-rings that are engaged with the substrates can be prevented, and thus the reliability of the deposition apparatus as well as the quality of the films that are deposited using the deposition apparatus are enhanced.
To achieve the above object, the present disclosure provides a transmission mechanism, comprising: a drive shaft, axially formed with a tapered end while enabling the tapered end to be configured with at least one cone; a driving wheel, having a first axial end and a second axial end formed opposite to each other on the center axis thereof while being configured with a shaft hole on the first axial end so as to be provided for the tapered end of the drive shaft to bore coaxially therethrough; a coupler, for connecting the drive shaft to the driving wheel for enabling the driving wheel to rotate synchronously with the drive shaft and also enabling the driving wheel to move relative to the drive shaft in a direction parallel to the center axis of the driving wheel; a plurality of slide pieces, each slide piece being further configured with a first end and a second end that are disposed opposite to each other while allowing an axis of the relating slide piece to extend and form between the two, and the plural slide pieces being arranged radially mounted to the driving wheel while enabling their axes to center to the center axis of the driving wheel in a manner that the first ends are orientated facing toward the center axis of the driving wheel while being exposed inside the shaft hole of the drive shaft, and the second ends to exposed outside the periphery of the driving wheel; a first elastic member, being disposed inside the driving wheel while abutting against the second ends of the plural slide pieces for encasing the same; a second elastic member, disposed between the first elastic member and the first axial end of the driving wheel while being mounted to the periphery of the driving wheel; and an enclosure, for receiving the drive shaft, the driving wheel, the plural slide pieces, the first elastic member and the second elastic member therein, being configured with an opening that is arranged for allowing the second axial end of the driving wheel to be exposed therein; wherein, when the driving wheel and the drive shaft are being activated to move relatively to each other, the first ends of the sliding pieces will be brought along to move relatively to the tapered end of the drive shaft, and thus, cause the plural slide pieces to slide radially with respect to the driving wheel, causing the outer diameter of the first elastic member to change accordingly while enabling the opening of the enclosure to open or close in consequence.
To achieve the above object, the present disclosure provides a deposition apparatus, comprising: a cavity, provided for enabling a process gas to be ionized therein into reactive species; and a plurality of transmission mechanisms, being arranged inside the cavity in a symmetrical manner to be used for transporting at least one substrate while allowing a film deposition process to be performed upon the at least one substrate using the reactive species, and each transmission mechanism further comprising: a drive shaft, axially formed with a tapered end while enabling the tapered end to be configured with at least one cone; a driving wheel, having a first axial end and a second axial end formed opposite to each other on the center axis thereof while being configured with a shaft hole on the first axial end so as to be provided for the tapered end of the drive shaft to bore coaxially therethrough; a coupler, for connecting the drive shaft to the driving wheel for enabling the driving wheel to rotate synchronously with the drive shaft and also enabling the driving wheel to move relative to the drive shaft in a direction parallel to the center axis of the driving wheel; a plurality of slide pieces, each slide piece being further configured with a first end and a second end that are disposed opposite to each other while allowing an axis of the relating slide piece to extend and form between the two, and the plural slide pieces being arranged radially mounted to the driving wheel while enabling their axes to center to the center axis of the driving wheel in a manner that the first ends are orientated facing toward the center axis of the driving wheel while being exposed inside the shaft hole of the drive shaft, and the second ends to exposed outside the periphery of the driving wheel; a first elastic member, being disposed inside the driving wheel while abutting against the second ends of the plural slide pieces for encasing the same; a second elastic member, disposed between the first elastic member and the first axial end of the driving wheel while being mounted to the periphery of the driving wheel; and an enclosure, for receiving the drive shaft, the driving wheel, the plural slide pieces, the first elastic member and the second elastic member therein, being configured with an opening that is arranged for allowing the second axial end of the driving wheel to be exposed therein; wherein, when the driving wheel and the drive shaft are being activated to move relatively to each other, the first ends of the sliding pieces will be brought along to move relatively to the tapered end of the drive shaft, and thus, cause the plural slide pieces to slide radially with respect to the driving wheel, causing the outer diameter of the first elastic member to change accordingly while enabling the opening of the enclosure to open or close in consequence.
Further scope of applicability of the present application will become more apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific examples, while indicating exemplary embodiments of the disclosure, are given by way of illustration only, since various changes and modifications within the spirit and scope of the disclosure will become apparent to those skilled in the art from this detailed description.
The present disclosure will become more fully understood from the detailed description given herein below and the accompanying drawings which are given by way of illustration only, and thus are not limitative of the present disclosure and wherein:
For your esteemed members of reviewing committee to further understand and recognize the fulfilled functions and structural characteristics of the disclosure, several exemplary embodiments cooperating with detailed description are presented as the follows.
Please refer to
As shown in
In an embodiment, the drive shaft 61 is substantially a cylinder formed with an axis center C, and a cones-shaped tapered end 611 that is coaxially arranged along with the axis center C. Moreover, the tapered end 611 is configured with at least one conical surface 612. As shown in
The driving wheel 62, being formed as a cylinder, is coaxially arranged with the drive shaft 61, so that the center axis C of the drive shaft 61 is the center axis of its corresponding driving wheel 62. Moreover, the driving wheel 62 which is formed extending by a length L1 along its center axis C is configured with a first axial end 621 and a second axial end 622 at positions opposite to each other on the center axis C. In addition, the driving wheel 62 further has a shaft hole 623 formed at its first axial end 621 by a depth D smaller than the length L1 of the driving wheel 62 (D<L1). That is, the shaft hole 623 is not formed boring through the whole driving wheel 62 and reaching the second axial end 622. Thereby, the tapered end 611 of the drive shaft 61 is coaxially arranged inside the shaft hole 623. As shown in
There is at least one a coupler being arranged between the drive shaft 61 and the driving wheel 62. As the embodiment shown in
As shown in
Moreover, in an embodiment of the present disclosure, each of the slide piece 63 is configured with a support element 631 and a guide post 632, whereas the guide post 632 is axially configured with a first end 6321 and a second end 6322 that are disposed opposite to each other, and the support element 631 is disposed at the second end 6322 of the guide post 632. In this embodiment, the support element 631 is an arc-shape object, and the second end 6322 of the guide post 632 is arranged at the middle of the arc-shaped support element 631, so that the resulting slide piece 63 is formed substantially as a T-shape structure whose guide post 632 is disposed inside the guide hole 626 and the support element 631 is arranged inside the first groove 625. In this embodiment, there are eight guide holes 626. The amount of slide piece 63 should be the same as that of the guide hole 626, and all those slide pieces 63 should be formed of the same shape that the first end 6321 of the guide post 632 is substantially defined to be the first end of the slide piece 63 while the support element 631 is substantially defined to be the second end of the slide piece 63. Thus, each slide piece 63 is further configured with a first end and a second end that are disposed opposite to each other while allowing an axis of the relating slide piece 63 to extend and form between the two. It is noted that the aforesaid axis is substantially the center axis of the guide post 632; and as the plural guide holes are radially and equiangularly disposed on the driving wheel 62 centering to the center axis C of the same, the plural slide pieces 63 can be radially mounted to the driving wheel 62 while enabling their axes to center to the center axis C of the driving wheel 62 in a manner that the first ends are orientated facing toward the center axis C of the driving wheel 62 while being exposed inside the shaft hole 623 of the driving wheel shaft 62, and the second ends to exposed outside the periphery of the driving wheel 62. In addition, the first elastic member 64 is disposed inside the first groove 625 of the driving wheel 62 while abutting against the peripheries of the plural slide pieces 63 for encasing the same.
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Comparing the arrangement of
To sum up, the present disclosure relates to a transmission mechanism and a deposition apparatus using the same, by which the transmitting components, including driving wheels and shafts, can be prevented from being contaminated by reactive species that are generated from the ionization of a process gas in a film deposition process. In addition, since the transmitting components of the transmission mechanism are sealed from contacting with the reactive species, the transporting of substrates in any in-line type film deposition apparatus, including CVD apparatuses, PECVD apparatuses and PVD apparatuses, can be ensured to function smoothly, and thereby, not only the operation ratio of the film deposition apparatus is increased since the frequency of equipment maintenance and also the cost relating to component replacement are both decreased, but also the contamination to the deposition cavity and the substrate surfaces due to the breaking off of the reactive species attached to the driving wheels and O-rings that are engaged with the substrates can be prevented, and thus the reliability of the deposition apparatus as well as the quality of the films that are deposited using the deposition apparatus are enhanced.
With respect to the above description then, it is to be realized that the optimum dimensional relationships for the parts of the disclosure, to include variations in size, materials, shape, form, function and manner of operation, assembly and use, are deemed readily apparent and obvious to one skilled in the art, and all equivalent relationships to those illustrated in the drawings and described in the specification are intended to be encompassed by the present disclosure.
Number | Date | Country | Kind |
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100109636 | Mar 2011 | TW | national |