Charged particle beam apparatus and methods for capturing images using the same

Information

  • Patent Application
  • 20070164219
  • Publication Number
    20070164219
  • Date Filed
    December 29, 2006
    17 years ago
  • Date Published
    July 19, 2007
    17 years ago
Abstract
The present invention provides a charged particle beam apparatus used to measure micro-dimensions (CD value) of a semiconductor apparatus or the like which captures images for measurement. For the present invention, a sample for calibration, on which a plurality of polyhedral structural objects with known angles on surfaces produced by the crystal anisotropic etching technology are arranged in a viewing field, is used. A beam landing angle at each position within a viewing field is calculated based on geometric deformation on an image of each polyhedral structural object. Beam control parameters for equalizing the beam landing angle at each position within the viewing field are pre-registered. The registered beam control parameters are applied according to the position of the pattern to be measured within the viewing field when performing dimensional measurement. Accordingly, the present invention provides methods for reducing the variation in the CD value caused by the variation in the electron beam landing angle with respect to the sample with an equal beam landing angle and methods for reducing the instrumental error caused by the difference in the electron beam landing angle between apparatuses.
Description

BRIEF DESCRIPTION OF THE DRAWINGS


FIG. 1A is a flow chart of calibration according to Embodiment 1 of the present invention. FIG. 1B is a flow chart of measurement according to Embodiment 1 of the present invention.



FIG. 2 is a diagram showing the principle of a conventional CD-SEM.



FIG. 3 is a diagram explaining the threshold method which is an automatic dimensional measurement method using a signal waveform.



FIG. 4 is a diagram showing a process of general automatic dimensional measurement.



FIG. 5 is a diagram showing the relationship between the position on the viewing field and the beam tilt angle.



FIG. 6A is a schematic diagram showing the relationship between the electron beam landing angle φ and the CD value when φ=0; FIG. 6B shows the case where φ is smaller than the tilt angle θ of the side wall of the pattern; and FIG. 6C shows the case where φ is larger than θ.



FIG. 7A is a diagram showing a concave pyramid as an example polyhedral structure on a calibration sample. FIG. 7B is a diagram showing a convex pyramid as an example polyhedral structure on a calibration sample.



FIG. 8A is a diagram showing a low-power SEM image including a plurality of pyramids. FIG. 8B is a table showing the position of each pyramid on the SEM image, which is converted to the number of pixels and nm length scale.



FIG. 9A is a diagram showing a high-power SEM image of the pyramid when the electron beam landing angle is perpendicular to the pyramid. FIG. 9B is a diagram showing a high-power SEM image of the pyramid when the electron beam landing angle is tilted with respect to the pyramid.



FIG. 10 is a schematic block diagram of an electron microscope.



FIG. 11A is a flow chart of calibration concerning Modification 1 of the present invention. FIG. 11B is a flow chart of measurement concerning Modification 1 of the present invention.



FIG. 12A is a flow chart of calibration concerning Modification 2 of the present invention. FIG. 12B is a flow chart of measurement concerning Modification 2 of the present invention.



FIG. 13 is a diagram showing a flow of a calibration wafer between apparatuses when decreasing the difference in the electron beam landing angle between apparatuses.



FIG. 14A is a diagram showing a pyramidal shape formed on the calibration wafer with the central axis of the pyramid formed perpendicularly to the wafer surface. FIG. 14B is a diagram showing a pyramidal shape with the central axis of the pyramid tilted with respect to the wafer surface.



FIG. 15A is a perspective diagram of a pyramidal structure with a flat top (quadrangular pyramid with a trapezoidal shape) formed on a calibrat5ion wafer. FIG. 15B is a two-dimensional diagram of a pyramidal structure with a flat top (quadrangular pyramid with a trapezoidal shape) with a virtual apex Q′0 obtained.



FIG. 16 is a diagram showing an example of preferable arrangement of pyramids on a calibration sample.



FIG. 17A is a two-dimensional diagram of a sample stage, showing a condition where a fragment for beam landing angle correction is attached to the holder on the sample stage as a calibration sample. FIG. 17B is a flow chart showing a process of adjustment of an optical system.



FIG. 18A is diagram showing example GUIs for setting conditions for automatically performing calibration of the beam landing angle. FIG. 18B is a diagram showing buttons for selecting to perform only measurement of the beam landing angle is to be performed or perform updating of calibration data in addition to the measurement, which are displayed on the GUI screen for setting conditions in FIG. 18A.



FIGS. 19A and 19B are diagrams showing example GUI screens for checking the results of calibration of the beam landing angle.


Claims
  • 1. A method for imaging a sample by use of a charged particle beam apparatus, the method comprising the steps of: imaging a test sample by applying a charged particle beam to the test sample having a polyhedral pattern with a known shape formed thereon to scan the sample and by detecting secondary electrons generated from the test sample;calculating a beam landing angle of the charged particle beam with respect to the surface of the test sample from images of the pattern of the test sample that are obtained by imaging;obtaining such a control quantity of the charged particle beam that the beam landing angle becomes a desired angle based on the information on the calculated beam landing angle; andimaging the sample by applying the charged particle beam to the sample with a pattern formed on the surface thereof to scan the sample while controlling the charged particle beam based on the obtained control quantity.
  • 2. The method for imaging a sample by use of a charged particle beam apparatus as defined in claim 1, wherein a polyhedral pattern with a known shape on the test sample has a shape of a quadrangular pyramid, a quadrangular frustum, or an almost quadrangular pyramid with a round top surface.
  • 3. The method for imaging a sample by use of a charged particle beam apparatus as defined in claim 1, wherein a plurality of polyhedral patterns with a known shape are formed on the test sample; andwherein a control quantity for controlling a beam landing angle of a charged particle beam is obtained from images of a plurality of polyhedral patterns of the test sample.
  • 4. The method for imaging a sample by use of a charged particle beam apparatus as defined in claim 1, wherein a charged particle beam is applied to a sample with a pattern formed on the surface thereof to scan the sample while controlling the charged particle beam; andwherein dimensions of the pattern formed on the surface the sample are obtained by use of images obtained by imaging the sample irradiated and scanned by the charged particle beam.
  • 5. A method for imaging a sample by use of a charged particle beam apparatus, the method comprising the steps of: imaging a test sample by applying a charged particle beam to the test sample having a polyhedral pattern with a known shape formed thereon to scan the sample and by detecting secondary electrons generated from the test sample;obtaining the relationship between a position irradiated with the charged particle beam and the beam landing angle in a plurality of directions from the images of the test sample having a polyhedral pattern with a known shape formed thereon, obtained through imaging; andimaging the sample by applying the charged particle beam to the sample with a pattern formed on the surface thereof to scan the sample while controlling the charged particle beam based on the relationship between a position irradiated with the charged particle beam and the beam landing angle in the plurality of directions.
  • 6. The method for imaging a sample by use of a charged particle beam apparatus as defined in claim 5, wherein a polyhedral pattern with a known shape on the test sample has a shape of a quadrangular pyramid, a quadrangular frustum, or an almost quadrangular pyramid with a round top surface.
  • 7. The method for imaging a sample by use of a charged particle beam apparatus as defined in claim 5, wherein a plurality of polyhedral patterns with a known shape are formed on the test sample; andwherein a control quantity for controlling a beam landing angle of a charged particle beam is obtained from images of a plurality of polyhedral patterns of the test sample.
  • 8. The method for imaging a sample by use of a charged particle beam apparatus as defined in claim 5, wherein the charged particle beam is applied to the sample with the pattern formed on the surface thereof to scan the sample while controlling the charged particle beam; andwherein dimensions of the pattern formed on the surface thereof are obtained by use of images obtained by imaging the sample irradiated and scanned by the charged particle beam.
  • 9. A charged particle beam apparatus comprising: a table means capable of moving within a plane;a charged particle beam irradiation means for applying a focused charged particle beam to a sample placed on the table means to scan the sample;a detection means for detecting secondary charged particles generated from the sample irradiated with the charged particle beam emitted from the charged particle beam irradiation means;a signal processing means for processing a detection signal of the secondary charged particles detected by the detection means and capturing images of the sample;a display means for displaying images of the sample obtained through processing executed by the signal processing means; anda control means for controlling the table means, the charged particle beam irradiation means, the detection means, the signal processing means, and the display means,wherein the signal processing means processes the detection signal of the secondary charged particles detected by the detection means by applying the charged particle beam to the test sample having a polyhedral pattern with a known shape formed thereon that is placed on the table means to scan the sample by use of the charged particle beam irradiation means, thereby obtaining information on the beam landing angle of the charged particle beam to be applied to the sample by the charged particle beams irradiation means; andwherein the control means controls the charged particle beam irradiation means based on the information on the beam landing angle of the charged particle beam obtained by the signal processing means, thereby setting the beam landing angle of the charged particle beam to a desired angle.
  • 10. The charged particle beam apparatus as defined in claim 9, wherein a plurality of polyhedral patterns with a known shape of a quadrangular pyramid, a quadrangular frustum, or an almost quadrangular pyramid with a round top surface are formed on the test sample.
  • 11. The charged particle beam apparatus as defined in claim 9, further comprising a pattern dimension calculation means for obtaining dimensions of a pattern by use of images of the sample with the pattern formed on the surface thereof, the surface being obtained through processing executed by the signal processing means.
  • 12. A charged particle beam apparatus comprising: a charged particle beam irradiation means for applying a focused charged particle beam to a sample to scan the sample;an image capturing means for capturing images of the sample by detecting secondary charged particles generated from the sample irradiated with a charged particle beam emitted from the charged particle beam irradiation means;an image processing means for processing images captured by the image capturing means;a display means for displaying images of the sample captured by the image capturing means; anda control means for controlling the charged particle beam irradiation means, the image capturing means, the image processing means, and the display means,wherein the image processing means causes the charged particle beam irradiation means to apply the charged particle beam to the test sample having a polyhedral pattern with a known shape formed thereon to scan the sample, and processes images captured by the image capturing means, thereby obtaining information on the relationship between a position irradiated by the charged particle beam and the beam landing angle in a plurality of directions; andwherein the control means controls the charged particle beam irradiation means based on the information on the relationship between a position irradiated with the charged particle beam and the beam landing angle in the plurality of directions, that are obtained by the image processing means.
  • 13. The charged particle beam apparatus as defined in claim 9, wherein a plurality of polyhedral patterns with a known shape of a quadrangular pyramid, a quadrangular frustum, or an almost quadrangular pyramid with a round top surface are formed on the test sample.
  • 14. The charged particle beam apparatus as defined in claim 9, wherein the image processing means processes images captured by the image capturing means, by use of the sample with the pattern formed on the surface thereof, thereby obtaining dimensions of the pattern of the sample.
Priority Claims (1)
Number Date Country Kind
2006-005482 Jan 2006 JP national