The present invention relates to a charged particle beam apparatus that irradiates a sample with a charged particle beam.
In a manufacturing process of a semiconductor device, in-line inspection and measurement by using a scanning electron microscope (SEM) is an important inspection item for a purpose of improving a yield. In particular, a low voltage SEM (LV SEM) using an electron beam having an acceleration voltage of several kV or less is extremely useful in inspection and measurement of a two-dimensional shape such as a resist pattern in a lithography process and a gate pattern in a previous process because a penetration depth of the electron beam is shallow and an image having rich surface information can be acquired. However, since organic materials such as a resist and an anti-reflection film used in the lithography process have compositions similar to each other, or silicon-based semiconductor materials constituting a transistor have compositions similar to each other, it is difficult to obtain a difference in secondary electron emission from the materials. Since a sample made of such materials has a low image contrast of the SEM, visibility of an ultrafine pattern or a defect of a semiconductor device is reduced. As a visibility improving method of the SEM, a method for adjusting observation conditions such as an acceleration voltage and an irradiation current and a technique for discriminating energy of electrons emitted from a sample are known, but a resolution and an imaging speed are problems depending on the conditions.
PTL 1 discloses a technique for controlling an image contrast of an SEM by irradiating an observation region of the SEM with light. Since an exciting carrier is generated by light irradiation, conductivity of a semiconductor or an insulator changes. A difference in conductivity between materials is reflected in a potential contrast of an SEM image. A conduction failure location of a semiconductor device or the like can be detected by controlling the potential contrast of the SEM by the light irradiation.
PTL 2 discloses a method for controlling an image contrast of an SEM by selecting a light wavelength for a sample configured with a plurality of layers, focusing on a difference in light absorption characteristics depending on a wavelength of light to be emitted.
PTL 1: JP-A-2003-151483
PTL 2: Japanese Patent Application No. 2010-536656
In both PTL 1 and PTL 2, the image contrast of the SEM is controlled according to the difference in the absorption characteristics of materials depending on the light wavelength. Both can enhance the image contrast in the materials having a large difference in wavelength dependence of the absorption characteristics. However, similar wavelength dependence of the absorption characteristics exists in many materials of similar types such as silicon materials having different dopant types and densities, or organic materials having similar compositions. In a sample composed of these materials, it may be difficult to obtain a sufficient difference in the absorption characteristics.
The invention has been made in consideration of the above problem, and an object of the invention is to provide a charged particle beam apparatus capable of acquiring an observation image having a high contrast even in a sample whose light absorption characteristic depends on a light wavelength.
A charged particle beam apparatus according to the invention irradiates a sample with light and generates an observation image of the sample, and generates a plurality of the observation images having different contrasts by changing an irradiation intensity per unit time of the light.
According to the charged particle beam apparatus according to the invention, an amount of secondary electrons emitted from the sample can be controlled by adjusting a light irradiation intensity per unit time according to a light absorption characteristic. As a result, contrasts of the observation images even in materials of similar types having similar light absorption characteristics with respect to a light wavelength can be enhanced.
Hereinafter, first, a basic principle of the invention is described, and then specific embodiments of the invention are described. The invention irradiates a sample to be observed with light to excite a carrier inside the sample. In this case, the sample is in an excited state. An emission amount of secondary electrons in the excited state increases according to a light absorption amount. Meanwhile, when photoelectrons are emitted from the sample by light irradiation, the sample is in a depleted state where electrons are deficient. An emission amount of the secondary electrons in the depleted state decreases according to the light absorption amount.
An increase and decrease amount ΔS of the secondary electrons due to the light irradiation is expressed by Formula 1. A represents a light absorption amount, and z represents a distance to a light intrusion direction.
[Formula 1]
ΔS∝+∫dA/dz·dz (1)
An intrusion direction dependence of the light absorption amount dA/dz is expressed by Formula 2. α1 to α3 represent absorption coefficients of a material, α1 represents a linear absorption term, and α2 and α3 represent a second-order and third-order non-linear absorption terms. Here, the terms up to the third-order are described, but higher-order terms are also confirmed. Ir represents a light irradiation intensity per unit time on the sample. Parameters that control the light irradiation intensity per unit time include an average output of a pulse laser, an energy per pulse, a peak intensity per pulse, a pulse width of the pulse laser, the number of light pulses to be emitted per unit time, a frequency of the light pulse, an area of a light spot, a light wavelength, a polarization, and the like.
[Formula 2]
dA/dz=α
1
·I
r+α2·Ir2+α3·Ir3 (2)
When the light irradiation intensity is low, a linear absorption term based on single photon absorption is dominant, and if the light wavelength is in an absorption band of the material, the sample absorbs light and comes into an excited state. In the excited state, an emission efficiency of the secondary electrons becomes high. When the light irradiation intensity is high, a non-linear absorption term based on multiphoton absorption is dominant, and even if the light wavelength is not in the absorption band of the material, the sample absorbs light and changes from the excited state to a depleted state where photoelectrons are emitted. In the depleted state, the emission efficiency of the secondary electrons becomes low. That is, the emission amount of the secondary electrons can be controlled by controlling an absorption characteristic as the single photon absorption or the multiphoton absorption according to the light irradiation intensity. Photophysical property parameters for confirming non-linear absorption include an absorption coefficient, a reflection coefficient, a polarization modulation, a wavelength modulation, a photoelectron emission, and the like.
The invention provides a charged particle beam apparatus in which the above principle is used, and even in materials having similar absorption characteristics with respect to light wavelengths, a highly visible observation image in which a contrast of patterns or defects is enhanced can be acquired by adjusting an irradiation intensity per unit time of light.
A first embodiment of the invention describes a charged particle beam apparatus that irradiates an observation region with a pulse laser whose light irradiation intensity per unit time is controlled according to a light absorption characteristic of a sample, and enhances an observation image contrast.
The electro-optical system includes an electron gun 2, a deflector 3, an electron lens 4, and an electron detector 5. The stage mechanical system includes an XYZ stage 6 and a sample holder 7. An inside of a housing 9 is controlled to a high vacuum, and is provided with the electro-optical system and the stage mechanical system. The light pulse irradiation system includes a pulse laser 10 and a light intensity adjusting unit 11. Light is emitted to the sample 8 through a light pulse introduction unit 12 provided in the housing 9. An absorption characteristic measuring unit 13 detects a light pulse reflected from the sample 8.
The control system includes an electron gun control unit 14, a deflection signal control unit 15, an electron lens control unit 16, a detector control unit 17, a stage position control unit 18, a pulse laser control unit 19, a light intensity adjustment control unit 20, an absorption characteristic measurement control unit 21, a control transmission unit 22, and a detection signal acquisition unit 26. The control transmission unit 22 writes and controls a control value to each of the control units based on input information input from an operation interface 23. The image processing system includes an image forming unit 24 and an image display unit 25.
An electron beam accelerated by the electron gun 2 is focused by the electron lens 4 and emitted to the sample 8. The deflector 3 controls an irradiation position of the electron beam on the sample 8. The electron detector 5 detects emission electrons (secondary charged particles) emitted from the sample 8 by irradiating the sample 8 with the electron beam. The operation interface 23 is a functional unit for a user to specify and input an acceleration voltage, an irradiation current, a deflection condition, a detection sampling condition, an electron lens condition, and the like.
A light pulse emitted from the pulse laser 10 is emitted to a position on the sample 8 irradiated with the electron beam. The light intensity adjusting unit 11 is a device that controls an irradiation intensity per unit time of a light pulse laser. The electron detector 5 detects secondary electrons emitted from the sample 8. The secondary electrons include both low-energy emission electrons from a sample and high-energy backscattered electrons. The image forming unit 24 forms an SEM image (observation image) of the sample 8 using a detection signal detected by the electron detector 5, and the image display unit 25 displays the image.
The stage mechanical system moves the sample 8 to an observation position (S301). The control transmission unit 22 sets the acceleration voltage, the irradiation current, a magnification, and a scanning time as basic electron beam observation conditions according to the specification and input from the operation interface 23 (S302). The pulse laser control unit 19 sets a wavelength of the pulse laser (S303). The laser wavelength is desired to be set based on a wavelength band in which the sample 8 absorbs light.
The control transmission unit 22 measures a light absorption characteristic of the sample 8 while changing an irradiation intensity per unit time of light. The light irradiation intensity is controlled by the light intensity adjusting unit 11. A light absorption measurement is performed by the absorption characteristic measuring unit 13. The control transmission unit 22 stores, in the storage device 27, data describing a correspondence relation between the light irradiation intensity and the light absorption characteristic based on the measurement result. An example of the correspondence relation in this step is described with reference to
The control transmission unit 22 sets a threshold of the light irradiation intensity per unit time based on the result of step S304. The threshold here can be determined based on, for example, which of the light absorption characteristics of Formula 2 is dominant, the linear absorption term (α1) or the non-linear absorption term (from α2). A specific example of a criteria for determining the threshold is described with reference to
In this flowchart, an analysis result in S304 is stored in the storage device 27 and used, and the correspondence relation between the light irradiation intensity and the light absorption characteristic under various conditions is analyzed in advance and a result thereof can be stored in the storage device 27 as a database. As a result, it is unnecessary to carry out steps S304 and S305 every time the observation image is acquired.
The storage device 27 can be configured with an appropriate device that stores the measurement result and the correspondence relation. For example, if the measurement result and the correspondence relation are stored as a database in advance and used, the storage device 27 can be configured with a non-volatile storage device. If the measurement result and the correspondence relation are acquired each time this flowchart is executed, the storage device 27 can be configured with a memory device or the like that temporarily stores the measurement result and the correspondence relation. These devices may be combined.
The control transmission unit 22 sets one or more light irradiation intensities as an observation condition according to the results of S304 and S305 (S306). The observation condition described here does not have to be the threshold itself set in S305, and may be an appropriate value close to the threshold as described later. The control transmission unit 22 adjusts the irradiation intensity by the light intensity adjusting unit 11 such that the irradiation intensity is the light irradiation intensity set as the observation condition (S307). The control transmission unit 22 irradiates the sample 8 with a light pulse and an electron beam whose irradiation intensities per unit time are adjusted, and acquires an observation image by the image forming unit 24 (S308).
In S305, the control transmission unit 22 can set an irradiation intensity at which the absorption characteristic 41 (Si) changes from linear to non-linear as a threshold Irth(Si), and can set an irradiation intensity at which the absorption characteristic 42 (SiN) changes from linear to non-linear as a threshold Irth(SiN). Significances of these thresholds are described with reference to
In order to enhance the contrast of the observation image for each of the materials, it is desirable to set the observation condition such that the emission amounts of secondary electrons differ greatly for the materials. This corresponds to a large difference between the emission amounts of secondary electrons 51 and 52 in
The same effect can be obtained even if the charged particle beam apparatus 1 according to the first embodiment is implemented in a returning system in which a voltage is applied to the XYZ stage 6, the sample holder 7, and the sample 8 to reduce an electron energy applied to the sample.
The charged particle beam apparatus 1 according to the first embodiment can control the amount of the secondary electrons emitted from the sample 8 by adjusting the irradiation intensity of actually emitted light per unit time according to the light absorption characteristic that depends on the light irradiation intensity per unit time. Therefore, even if the materials are of the same type and have similar absorption characteristics with respect to the light wavelength, the observation image contrast can be enhanced, and thus the visibility of the defect and the pattern of the sample 8 is improved.
When the sample 8 is irradiated with light, photoelectrons may be emitted from the sample 8. The photoelectrons act as noise for the secondary electrons. Therefore, in the second embodiment of the invention, a configuration example for removing an influence of the photoelectrons on a detection result of the secondary electrons is described.
The control transmission unit 22 measures the light absorption characteristic of the sample 8 while changing the irradiation intensity per unit time of light. The light absorption characteristic can be measured based on an emission amount of photoelectrons detected by the photoelectron detector 91 or a photovoltaic current measured by the photovoltaic current measuring device 92. A relation between the emission amount of the photoelectrons and a light absorption amount, or a relation between the photovoltaic current and the light absorption amount may, for example, be measured in advance and the measurement result may be stored in the storage device 27.
The signal corrector 94 corrects the detection signal of the secondary electrons based on the light absorption characteristic measured in S1001. That is, the influence of the light irradiation on the secondary electron detection signal is removed by subtracting the secondary electron detection signal when the sample 8 is irradiated with the light and not irradiated with the electron beam from the secondary electron detection signal when the sample 8 is irradiated with the electron beam and light. The secondary electron detection signal when the sample 8 is irradiated with the light and not irradiated with the electron beam can be acquired from the detection result in S1001.
In this case, the electron beam is blocked by the circuit breaker 93. The wavelength of the light pulse is 405 nm. At this wavelength, there is no light energy (eV) that reaches a vacuum level of silicon, and thus the photoelectrons are not emitted when the light pulse is linearly absorbed. As the light irradiation intensity per unit time increases, the photoelectrons are emitted through the multiphoton absorption, which is a non-linear process.
In the second embodiment, the same GUI as in the first embodiment is used. SEM observation conditions include an acceleration voltage of 1.0 kV, an irradiation current of 500 pA, an observation magnification of 200 K times, and a scanning speed of twice the TV scanning speed. 0.0 MW/cm2/μs is made as the condition a of the light irradiation intensity per unit time. 4 MW/cm2/μs is made as the condition b. 12 MW/cm2/μs is made as the condition c. The condition b further includes a light pulse frequency of 100 MHz, an average output of 16 mW, a pulse width of 1000 femtoseconds, and an irradiation diameter of 50 μm. The condition c further includes a light pulse frequency of 50 MHz, an average output of 54 mW, a pulse width of 800 femtoseconds, and an irradiation diameter of 60 μm.
As a method for removing the influence of photoelectrons from the secondary electron signal, by controlling a voltage applied to an energy filter included in the electron lens control unit 16, the influence of photoelectrons may be removed from the secondary electron signal detected by the electron detector 5.
The charged particle beam apparatus 1 according to the second embodiment corrects the secondary electron detection signal by removing, from the secondary electron detection signal, the influence of the photoelectrons emitted from the sample 8 by irradiating the sample 8 with the light. As a result, the contrast of the observation image of the sample 8 can be formed more accurately, so that the visibility of the defect and the pattern can be improved.
In a third embodiment of the invention, an example of intermittently irradiating the sample 8 with the electron beam is described. The visibility of the sample 8 can be improved by comparing the observation image when the electron beam is emitted with the observation image when the electron beam is not emitted. The configuration of the charged particle beam apparatus 1 is the same as that according to the second embodiment. By blocking the electron beam with the circuit breaker 93, an irradiation period and a non-irradiation period (interval period) of the electron beam can be controlled.
In the third embodiment, the observation conditions include an acceleration voltage of 0.3 kV, an irradiation current of 50 pA, an observation magnification of 50 K times, and a scanning speed of TV scanning speed. When emitting the electron beam intermittently, an irradiation time is 200 ns and an interval time is 3.2 μs. In the third embodiment, a relation between the light absorption characteristic of the sample 8 and the light irradiation intensity per unit time is acquired by using the photovoltaic current measuring device 92. As shown in the absorption characteristic display unit 70 in
A difference image 200 is formed by a difference between the two observation images (condition b: 5 μs) (condition c: 5 μs) in the middle of
The charged particle beam apparatus 1 according to the third embodiment generates an observation image while intermittently irradiating the sample 8 with the electron beam by switching between a period in which the sample 8 is irradiated with the electron beam and a period in which the sample is not irradiated with the electron beam. As a result, it is possible to acquire an observation image having a contrast different from an observation image acquired while continuously irradiating the sample 8 with an electron beam. In this way, an electrical defect having different electrical characteristics can be discriminated and detected.
In the fourth embodiment, the flowchart in
According to the charged particle beam apparatus 1 according to the fourth embodiment, domains having different dielectric constants of the sample 8 can be discriminated and detected. In the fourth embodiment, two configuration examples for detecting the polarization plane and the wavelength are shown as the absorption characteristic measuring unit 13, but it is unnecessary to detect both of the two characteristics, and the polarization plane may be detected or the wavelength may be detected.
In a fifth embodiment of the invention, in addition to the configurations described in the first to fourth embodiments, a configuration example in which the contrast of the observation image is enhanced by energy discrimination of the secondary electrons is described. Other configurations are the same as those in the first to fifth embodiments.
In the fifth embodiment, the sample 8 shown in
According to the charged particle beam apparatus 1 according to the fifth embodiment, in addition to adjusting the light irradiation intensities per unit time described in the first to fourth embodiments, the contrast of the observation image can be enhanced by using the energy discrimination of the secondary electrons.
In the sixth embodiment, the condition a and the condition b are set as the conditions of the light irradiation intensity per unit time. The condition a is 10.0 MW/cm2/μs. The condition b is 100 MW/cm2/μs. The condition a further includes an average output of the light pulse of 400 mW. The condition b further includes an average output of the light pulse of 4000 mW.
According to the charged particle beam apparatus 1 according to the sixth embodiment, different types of the characteristics of the sample 8 can be discriminated and visualized from the observation images acquired under different conditions of the light irradiation intensity per unit time.
The invention is not limited to the embodiments described above, and includes various modifications. For example, the embodiments described above have been described in detail for easily understanding the invention, and the invention is not necessarily limited to those including all the configurations described above. In addition, a part of the configuration of one embodiment can be replaced with the configuration of another embodiment, and the configuration of another embodiment can be added to the configuration of one embodiment. A part of the configuration of each of the embodiments may be added to, deleted from, or replaced with another configuration.
In the embodiments described above, one or more wavelengths can be selected by using, as the pulse laser 10, a tunable laser whose wavelength can be selected by parametric oscillation. A single wavelength pulse laser may be used, or a wavelength conversion unit that generates a harmonic of light may be used. Since an image with a uniform image contrast can be acquired in an irradiation region of the light pulse, the irradiation region of the light pulse is desired to be wider than a deflection region of the electron beam controlled by the deflector 3, but the invention is not limited to a difference between the irradiation region of the light pulse and the deflection region. The light pulse and the electron beam may be emitted simultaneously in time, or may be emitted at different timings in time.
In the embodiments described above, the ND filter capable of changing a density for controlling an average output of a laser can be used as the light intensity adjusting unit 11. In addition, an optical attenuator can be used as an optical system for controlling an average output. The following can also be used as the light intensity adjusting unit 11: (a) a pulse picker or the like that uses the electro-optic effect device and the magneto-optic effect device and is used to control a frequency of pulses and an irradiation number of the pulses; (b) a pulse dispersion control optical system or the like that is configured with a pair of prisms and is used to control a pulse width; and (c) a condenser lens that is used to control an irradiation region of a light pulse. In addition, an optical branching device, a pulse stocker, a light wavelength conversion device, a polarization control device, and the like can also be used. These devices can be used in combination.
In the second embodiment, the photoelectron detector 91 can be shared with the electron detector 5. In the second embodiment, the photoelectron detector 91 and the photovoltaic current measuring device 92 are used in combination as means for measuring the photoelectrons from the sample 8, but only one of them may be used. As the absorption characteristic measuring unit 13, a reflection light detector from the sample 8, a polarization plane detector of the reflection light from the sample 8, a wavelength detector of the reflection light from the sample 8, and the like can also be used.
The circuit breaker 93 can be configured with an electron beam blocking portion including a parallel electrode and a diaphragm. In the deflector 3, the electron beam may be blocked, or a shield such as a valve on an optical axis of the electron beam may be operated.
In the embodiments described above, the control transmission unit 22 can be configured by using hardware such as a circuit device where a function is implemented, or can be configured by using a calculation device to execute software where a function is implemented. The same applies to the functional units (the electron gun control unit 14, the deflection signal control unit 15, the electron lens control unit 16, the detector control unit 17, the stage position control unit 18, the pulse laser control unit 19, the light intensity adjustment control unit 20, the absorption characteristic measurement control unit 21, and the like) controlled by the control transmission unit 22. The same applies to the image forming unit 24.
In the embodiments described above, the example in which the charged particle beam apparatus 1 is configured as the scanning electron microscope has been described as the configuration example for acquiring the observation images of the sample 8, but the invention can also be used in other charged particle beam apparatuses. That is, the invention can be applied to other charged particle beam apparatuses that adjust an emission efficiency of secondary charged particles by irradiating the sample 8 with light.
1 charged particle beam apparatus
2 electron gun
3 deflector
4 electron lens
5 electron detector
6 XYZ stage
7 sample holder
8 sample
9 housing
10 pulse laser
11 light intensity adjusting unit
12 light pulse introduction unit
13 absorption characteristic measuring unit
14 electron gun control unit
15 deflection signal control unit
16 electron lens control unit
17 detector control unit
18 stage position control unit
19 pulse laser control unit
20 light intensity adjustment control unit
21 absorption characteristic measurement control unit
22 control transmission unit
23 operation interface
24 image forming unit
25 image display unit
30 beam splitter
31 irradiation light detector
32 reflection light detector
33 subtractor
34 signal detector
51 silicon
52 silicon nitride
61 GUI
66 image display unit
67 irradiation condition setting unit
68 wavelength setting unit
69 absorption characteristic analysis unit
70 absorption characteristic display unit
75 silicon
76 silicon nitride
91 photoelectron detector
92 photovoltaic current measuring device
93 circuit breaker
94 signal corrector
111 laser oscillator (or laser amplifier)
112 wavelength converter
113 pulse picker
114 pulse dispersion controller
115 polarization controller
116 average output controller
121 P-type silicon
122 N-type silicon
131 P-type silicon
132 N-type silicon
133 silicon oxide film
134 defect
152 P-type silicon
153 N-type silicon
156 defect
161 irradiation period
162 interval period
163 light pulse
171 irradiation period setting unit
172 interval period setting unit
181 P-type silicon
182 N-type silicon
183 silicon oxide film
184 contact plug
185 defect
186 defect
187 defect
192 contact plug
194 contact plug
196 defect
198 defect
199 defect
200 difference image
201 difference image
211 wave plate
212 birefringent element
213 photodetector
214 photodetector
215 subtractor
216 signal detector
217 diffraction grating
218 light intensity sensor
219 signal detector
222 organic substance
223 dielectric
225 dielectric
227 dielectric
231 energy filter
232 energy filter control unit
252 silicon
253 silicon nitride
271 P-type silicon
272 N-type silicon
273 N-type silicon
274 N-type silicon well
275 P-type silicon
276 P-type silicon
282 N-type silicon
283 P-type silicon
285 N-type silicon
286 N-type silicon
287 P-type silicon
288 P-type silicon
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2019/020065 | 5/21/2019 | WO | 00 |