The present disclosure relates generally to memory devices, and more particularly to memory devices that includes heterojunction metal oxide material and methods for cycling robustness and data retention.
As Moore's Law has been predicted, the capacity of memory cells on silicon for the past 15-20 years has effectively doubled each year. Moore's Law roughly states that every year the amount of devices such as transistor gates or memory cells on a silicon wafer will double, thus doubling the capacity of the typical chip while the price will essentially stay the same. As the devices continue to shrink, device technology is starting to reach a barrier known as the quantum limit, that is, they are actually approaching atomic dimensions, so the cells cannot get any smaller.
As a response to the limitations of directly shrinking transistor gates and memory cells, the “More than Moore's Law” movement has taken hold to push beyond simply shrinking cell size to increase the chip functionality. The focus is directed instead on methods to improve system integration as the means to increase the functionality and decrease the size of the final electronics product. For example, system-on-package methods combine individual chips with different functionalities such as microprocessor, microcontroller, sensor, memory, and others in one package rather than connecting them over a printed-circuit board with large discreet passive components. The system-on-package method further addresses sizes of discreet passive components—such as resistors, capacitors, inductors, antennas, filters, and switches by using micrometer-scale thin-film versions of discrete components. Another example is system-on-chip, which seeks to build entire signal-processing systems or subsystems with diverse functions on a chip of silicon—a system-on-chip, or SOC. Such a chip may include digital logic and memory for computation, analog and RF communications circuitry, and other circuit functions. Usually, these dissimilar circuits not only operate at different voltages but also require different processing steps during manufacture. Such differences have traditionally been a barrier to integrating such diverse circuitry on a single chip. For example, the processes for manufacturing microprocessors and flash nonvolatile memory chips are so different that the cost of manufacturing the two types of devices on the same chips is the same or more as the cost of manufacturing the two chips separately. Thus a different type of memory device while can be more easily and economically integrated with digital logic, analog, and RF circuitry is needed.
Separately, disk drives have been a type of information storage which provided a significant portion peak capacity. The storage density provided by disk drives have been cheaper than semiconductor memory devices at least partially due to the way disk drives store and read individual bits of information in individual domains (magnetic transition sites) with an external probe. This method of storing and reading the information does not require individual circuit connections for each bit of storage location, thus requiring significantly less overhead than storage in semiconductor memory which does require the individual circuit connections. The individually connected semiconductor memory such as Flash memory, however, is preferable to disk drives in terms of resistance to shock as it has no moving parts which may be damaged by movement and shock.
As semiconductor device scaling passes 90 nanometer feature size, or node to 45 and 25 nanometer nodes, the semiconductor memory density are beginning to reach similar density and cost as disk drive storage. Multiple bit storage per device, where a multiple of data bits may be stored in a single cell by a division of ranges, has also been employed to increase density and reduce cost.
Semiconductor memories such as flash memory of the floating gate or charge trapping types suffer from other issues due to scaling. As the size of the devices become smaller, variations of a few electrons begin to manifest as large variations in device characteristics such as current, write speed, and erase speed. Such large variations further require increased write, read, and erase time to reach the same distribution ranges for operation and reduce the supportable dynamic ranges for multiple bit storage.
Yet one more concern for traditional flash type of semiconductor memory scaling is the reduction of the number of write/erase cycle the cell will tolerate before it permanently fails. Prior to the substantial reduction in cell size, the typical flash memory write/erase cycle tolerance rating is in the range of 1,000,000, however, as the feature size reduces in size, write/erase cycle tolerance rating has diminished to the range of 3,000 cycles. This reduction of write/erase cycle tolerance limits the applications for the memory. For example, for a memory device to also function in current SRAM and DRAM applications, such memory must tolerate data exchange at much higher repetition rates, typically several times per microsecond, resulting in 1,000,000 or more cycles.
Accordingly, what is desired are a memory device, system and method which overcome the above-identified problems. The memory device, system and method should be easily implemented, cost effective and adaptable to existing storage applications. The system and method should also be simple to integrate with other ICs in terms of processing and operating voltages. The present disclosure addresses such a need.
The present disclosure relates generally to memory devices, and more particularly to a memory device that includes heterojunction metal oxide material which behaves in one or more of the complementary memory behavior described herein. The following description is presented to enable one of ordinary skill in the art to make and use the disclosed device, system and method and is provided in the context of a patent application and its requirements. Various modifications to the preferred embodiments and the generic principles and features described herein will be readily apparent to those skilled in the art. Thus, the present disclosure is not intended to be limited to the embodiments shown, but is to be accorded the widest scope consistent with the principles and features described herein.
The present disclosure is directed to a memory device, methods of forming the device, and systems comprising the device. The memory device can be utilized in a variety of applications from a free standing nonvolatile memory to an embedded device in a variety of applications. These applications include but are not limited to embedded memory used in a wide range of SOC (system on chip) or system on package, switches in programmable or configurable ASIC, solid state drive used in computers and servers, memory used in mobile electronics like camera, cell phone, electronic pad, and build in memory in micro devices such as RF chips, mobile sensors and many others.
The memory device comprises a first metal layer and a first metal oxide layer coupled to the first metal layer. The memory device may include an optional barrier layer coupled to the first metal oxide layer, as shown in
For example, although the first metal oxide layer is described as a metal oxide layer comprising oxygen ions or vacancies in many of the embodiments disclosed herein, the first metal oxide layer may be a metal nitride layer or a metal oxynitride layer comprising nitrogen and/or oxygen ions or vacancies. Similarly, although the second metal oxide layer is described as a metal oxide layer it also may be a metal nitride layer or a metal oxynitride layer.
For a further example, many of the embodiments disclosed herein will include PCMO as one of the metal oxide layers. It is well understood by one of ordinary skill in the art that the present disclosure should not be limited to this metal oxide layer, metal nitride layer or any other layer disclosed herein.
The key elements are that the formation of the first metal oxide layer may have a Gibbs free energy that is lower than the Gibbs free energy for the formation of the second metal oxide layer and that the oxygen content of the first metal oxide layer and the second metal oxide layers are each controlled by the film formation process such that a controlled relative oxygen content of the first and second metal oxides is reached to enable a vacancy conduction type of memory device or an ionic conduction type of memory device.
Alternatively, the first metal oxide may be deposited, and may not necessarily have a Gibbs free energy of oxidation lower than that of the second metal oxide. However, the oxygen content of the first metal oxide layer and the second metal oxide layers are each still controlled by the film deposition and post-deposition processing such that controlled relative oxygen content of the first and second metal oxides is reached to enable a vacancy conduction type of memory device or an ionic conduction type of memory device. For example, the first metal oxide may be sputter deposited as primarily a metal then oxidized to form metal oxide by heating in an oxygen containing environment.
In addition, there may be a barrier layer as shown in
During operation of the memory device such as set/reset (program/erase) or read, electrical field is applied across the entire stack thus each of the first metal oxide, second metal oxide, and barrier layer is subjected to electrical stress. To improve the cycling robustness and the data retention of the memory device, a specific design of the layers can allow for a better distribution of the electrical stress among the layers and prevent the premature failure of a particular layer due to stress concentration.
ε1E1≈ε2E2≈ . . . ≈εnEn
According to the equation above, for a memory device of n dielectric layers such as the first metal oxide layer, the second metal oxide layer, the barrier layer, etc, the electrical stress for the layers is best balanced when the product of dielectric constant of each layer, for example 1 and the electric field drop across the layer, for example E1, is kept at a similar level. For devices where any of the first metal oxide layer, the second metal oxide layer, or the barrier layer comprises more than one sub-layer of different dielectric constants, the nEn product refers to each sub-layer. If the dielectric constant is similar, the electric field would be similar in the layers. However, different layers have different breakdown field strengths. Therefore one needs to optimize the thicknesses so that the electric filed in any layer does not exceed breakdown field.
The choice of electric field drop across a layer, for example, E1, can be made by examination of the fundamental properties of the material itself for the layer A method of determining E1, can be by measuring the time-dependent dielectric breakdown for the material. One may use a soft or hard breakdown, reversible or irreversible breakdown as a determination of electric field to breakdown or Ebr. The requirement for each layer can be made for each layer that:
E1<<Ebr
Such balance of electrical stress by matching the εnEn product of each layer may also serve to prevent or delay drifting of the set/reset read current window and thus improve cycling robustness as well as prevent or delay window closure and soft breakdown associated with electrical stress on the layers. Other methods of minimizing high electrical stress points in the memory device may include reducing surface roughness of the metal oxide films such as by controlling deposition, cooling or crystallization rate. Reduction of pin-hole density and grain size are also methods for minimizing electrical stress.
Referring now to
In the case where the metal oxide is stoichiometric, the metal oxide typically behaves as an insulator and will not conduct electron. When the metal oxide is very thin, on the order of a few to a few 10ths of Angstroms, direct tunneling and FN tunneling may occur.
If an oxygen deficient (sub-stoichiometric) metal oxide is present in the device as shown in the center device, the oxygen deficient oxide may contain vacancies that may form defect states in the middle of the band gap. When the mean distance of the oxygen vacancy is within the range of electron path length of the metal oxide, an oxygen vacancy based conduction path can be established by percolation which may allow electron conduction.
For the situation where an oxygen rich (super-stoichiometric) metal oxide is present, the excess oxygen ions can form defect states in the middle of the band gap as well. When the mean distance of the oxygen ion is within the percolation path distance threshold, an oxygen ion based conduction path can be establed and allow electron conduction through the metal oxide layer.
Referring now to
When a negative bias is applied to the top electrode, the oxygen vacancies can be pulled toward the top electrode. This vacancy movement can establish or reestablish the conduction patch. It is noted that the bias field applied to the top electrode driving the vacancy movement will stop driving the vacancy movement once electron conduction begins. Thus, the process is self limiting as long as the applied bias does not exceed a breakdown voltage beyond which irreparable damage to the oxide bonds occur. This is also known as the break down limit. Finally, the hysteresis illustration at the right hand side of
Referring now to
When a positive bias is applied to the top electrode, the oxygen ions can be pulled toward the top electrode. This ionic movement can establish or reestablish the conduction patch. It is noted that the bias field applied to the top electrode driving the ionic movement will stop driving the ionic movement once electron conduction begins. Thus, the process is self limiting as long as the applied bias does not exceed a breakdown voltage beyond which irreparable damage to the oxide bonds occur. This is also known as the break down limit. Finally, the hysteresis illustration at the right hand side of
Referring now to
A low resistance state is shown where a first resistance (R1) of the top metal oxide is similar in magnitude as a second resistance (R2) of the base metal oxide. This low resistance state can also be known as the “1” state of the memory device. At the low resistance state, the top metal oxide is shown comprising oxygen vacancy and the base metal oxide is shown comprising oxygen ions.
A positive bias can be applied to the top electrode in a reset operation which may cause recombination of the oxygen vacancy from the top metal oxide and the oxygen ions from the base metal oxide to recombine at the heterojunction result in a depletion of oxygen vacancies in the top metal oxide as previously shown in
A negative bias can be applied to the top electrode in a set operation which may cause the regeneration of the oxygen vacancies at the heterojunction to populate the top metal oxide and return the memory device to a low resistance state as is also shown in the middle illustration of
Referring now to
A low resistance state is shown where a first resistance (R1) of the top metal oxide is similar in magnitude as a second resistance (R2) of the base metal oxide. This low resistance state can also be known as the “1” state of the memory device. At the low resistance state, the top metal oxide is shown comprising oxygen ions and the base metal oxide is shown comprising oxygen vacancies.
A negative bias can be applied to the top electrode in a reset operation which may cause recombination of the oxygen ions from the top metal oxide and the oxygen vacancies from the base metal oxide to recombine at the heterojunction result in a depletion of oxygen ions in the top metal oxide as previously shown in
A positive bias can be applied to the top electrode in a set operation which may cause the regeneration of the oxygen ions at the heterojunction to populate the top metal oxide and return the memory device to a low resistance state as is previous shown by the middle illustration of
The Top electrode can be any metal, such as Platinum (Pt), Aluminum (Al), Ruthenium (Ru), Copper (Cu), Gold (Au), Tungsten (W), Titanium (Ti), Hafnium (Hf), Tantalum (Ta), Iridium (Ir), Zinc (Zn), Tin (Sn), Rhodium (Rh) and other metals. The Bottom electrode 16 may be Platinum (Pt), Aluminum (Al), Ruthenium (Ru), Copper (Cu), Gold (Au) or any other metal or conductive substrate.
The base metal oxide layer 14 can be one or more of Praseodymium Calcium Manganese Oxide (PCMO), Lanthanum Calcium Manganese Oxide (LCMO), Lanthanum Strontium Nickel Oxide (LSNO), Nickel Oxide (NixOy), Hafnium oxide (HfxOy), Aluminum oxide (AlxOy), Tantalum oxide (TaxOy) or any other metal oxide, metal nitride or metal oxynitride. The base metal oxide layer 14 may be a combination of more than one materials, phases or configurations of metal oxide. For example, the base metal oxide layer 14, itself, may be a layered material of one or more materials, phases, or configurations of metal oxides, metal nitride or metal oxynitride.
The barrier layer 20 may be one or more wide band gap material and/or low oxygen diffusion constant material such as Aluminum oxide (AlxOy), Hafnium oxide (HfxOy), Nickel oxide (NixOy), Tantalum oxide (TaxOy) or any other wide band gap material that has wider band gap than the metal oxide layer. The barrier layer 20 may be a combination of more than one materials, phases or configurations of wide band gap materials. For example, the barrier layer 20 may itself be a layered material of one or more materials, phases, or configurations exhibiting a characteristic of wide band gap compared to the metal oxide layer 14. The barrier layer may or may not be a metal oxide.
To improve the cycling robustness and the data retention of the memory device, the thickness of each layer is indicated as shown below to allow for a better distribution of the electrical stress among the layers and prevent the premature failure of a particular layer due to stress concentration.
ε1E1≈ε2E2≈ . . . ≈εnEn
According to the equation above, for a memory device of n dielectric layers such as the first metal oxide layer, the second metal oxide layer, the barrier layer, etc, the electrical stress for the layers is best balanced when the product of dielectric constant of each layer, for example ε1 and the electric field drop across the layer, for example E1, is kept at a similar level. For devices where any of the first metal oxide layer, the second metal oxide layer, or the barrier layer comprises more than one sub-layer of different dielectric constants, the εnEn product refers to each sub-layer.
This design of εnEn product of each layer may serve to improve electrical field stress distribution through each of the layers, however, better lateral electrical field stress management across each layer can also improve cycling robustness. For example, better lateral field stress management may be accomplished by reducing surface roughness of each layer, which may be by controlling deposition, cooling, or crystallization rates for the film
Referring now to
This formation of the top metal oxide 18′ may be spontaneous, as a result of externally applied electrical, chemical, thermal energy (potential), by deposition, or a combination of two or more methods described. The top metal oxide 18′ of
The metal oxide layer 14′ is preferably thicker than the top metal oxide layer 18′. In an embodiment, the metal oxide layer 14′ is 10 to 100 times thicker than the top metal oxide layer 18′. For example, the thickness of the top metal oxide layer 18′ may be in the range of 10 to 100 angstroms, and the thickness of the metal oxide layer 14 may be 100 to 10000 angstroms.
Furthermore, the hysteresis loop of the vacancy type of device may be larger than the hysteresis loop of the ionic type device. The CCW loop and CW loop will be swapped if the polarity of the bias is interchanged. These unique I-V characteristics can be utilized for various applications.
The different hysteresis loops shown in
These concepts are used to advantage to provide a heterojunction memory device which may be used for a variety of purposes. The heterojunction memory device may serve in a variety of memory functions such as dynamic random access memory (DRAM), static random access memory (SRAM), one-time programmed memory (OTP), nonvolatile memory (NVM), embedded memory, cache memory, and others.
The following step is one of two alternative processes. Firstly, as seen in
For example, an applied electrical potential on the substrate during the providing of metal 1 may be used to change the oxygen content of the metal oxide 1. Similarly, a change in the surrounding oxygen content during the providing of metal 1 may change the chemical potential of the process thus changing the oxygen content of the metal oxide 1. Finally, thermal energy supplied by thermal heating or by localized laser heating AFTER the providing of metal 1 may increase the oxygen content of the metal oxide 1, especially if the oxygen content of the ambient is increased during the heating. Thus the oxygen content of the metal oxide 1 can be controlled to result in a vacancy state conduction memory device or an ionic state conduction memory device.
The second alternative method of providing metal oxide is shown in
In particular, the deposition process for the metal oxide 1 can be tailored to form either a vacancy state conduction memory device or an ionic state conduction memory device by controlling the oxygen, nitrogen or both contents of the metal oxide 1 layer. For example, the oxygen content of the ambient can be reduced from stoichiometric levels during the deposition to form oxygen deficient oxide or nitride for a vacancy state conduction device. Similarly, excess oxygen during deposition can be used to form oxygen rich oxide for ionic state conduction device formation. The deposition process can be an atomic layer deposition, a chemical vapor deposition, a physical vapor deposition, sputtering, or other.
The heterojunction device with barrier layer of the present disclosure can function as a switchable resistor which can be used to construct high density memory array. Since heterojunction device is a bipolar device, in general, it may require a circuit with to operate (select, set, reset and read) individual device.
In a system in accordance with the present disclosure, back to back heterojunction resistive devices are utilized to eliminate the need of the transistor circuit. This type of memory system may use less power, and fewer processing steps than conventional memory systems. The device may allow for a method for forming a multi stack memory cell which may improve the cell density per unit source area.
The nondestructive read can only differentiate the 00 state (LRS) from either the 01 or 10 state (HRS state). To further differentiate 01 vs. 10 state, the polarity of the switching voltage (Vb−<V<Va− or Va+<V<Vb+) needs to be tested, and this may cause a switching of HRS resistor to LRS. Since this is a destructive read, an additional pulse is needed to reset the device to the initial state before the destructive read.
The addressable and readable tri-state of a back-to-back switching resistor device can be used to create a memory array that avoid the need of an active transistor circuit to perform the select and set/reset and read. For example, since 01 and 10 states are two addressable and distinguishable HRS, they can be assigned to be the 0 or 1 state of a memory cell. Since both 0 and 1 state have high resistance, the system should have very low leakage current. A positive or negative voltage greater than Vb+ or smaller than Vb− can set the device to 1 or reset the device to 0 state as shown in the table in
In order to address a particular memory cell, proper voltage on the read and write line are required so that the states of other cells in the memory array are not affected.
The above discussions are base on two identical heterojunction oxide resistors. If the HRS states of the two switching resistors 702 and 704 have sizable differences as illustrated in
Although the present disclosure has been described in accordance with the embodiments shown, one of ordinary skill in the art will readily recognize that there could be variations to the embodiments and those variations would be within the spirit and scope of the present disclosure. Accordingly, many modifications may be made by one of ordinary skill in the art without departing from the spirit and scope of the appended claims.
This application claims the benefit under 35 USC §119(e) to U.S. Provisional Patent Application No. 61/755,818 filed on Jan. 23, 2013, the contents of which are incorporated by reference herein in its entirety for all purposes. This application is related to U.S. Provisional Application No. 61/666,933, entitled “HETEROJUNCTION OXIDE MEMORY DEVICE WITH BARRIER LAYER,” filed on Jul. 2, 2012 and US Provisional Application No. 61/719,078, entitled “ COMPLEMENTARY METAL OXIDE OR METAL NITRIDE HETEROJUNCTION MEMORY DEVICES AND METHODS FOR CYCLING ROBUSTNESS AND DATA RETENTION,” filed on October, 2012. The disclosures of the above-mentioned applications are all incorporated by reference herein in their entirety for all purposes.
Number | Date | Country | |
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61755818 | Jan 2013 | US |