Embodiments of the disclosure are in the field of semiconductor structures and processing and, in particular, to high-voltage transistors with semiconductor protrusions for field shaping.
Due to its wide bandgap and high critical breakdown electric field, gallium nitride (GaN) transistors are great candidates for high voltage applications. High voltage applications may include power converters, radio-frequency (RF) power amplifiers, RF switches and other high voltage applications. However, simple transistor architectures, namely, having a single gate, source and drain, are not able to take advantage of these electrical properties. Such GaN transistors fall short of realizing the maximum breakdown voltage dictated by the material properties of GaN because drain electric field lines concentrate at the edge of the gate. This causes premature breakdown. The concentration of electric field lines is the result of complex interactions in the device and is typically experienced by most transistors regardless of material used for the channel. However, the electric field line concentration is particularly problematic in GaN transistors due to the high voltages.
Embodiments described herein comprise high-voltage transistors with semiconductor protrusions for field shaping. In the following description, numerous specific details are set forth, such as specific integration and material regimes, in order to provide a thorough understanding of embodiments of the present disclosure. It will be apparent to one skilled in the art that embodiments of the present disclosure may be practiced without these specific details. In other instances, well-known features, such as integrated circuit design layouts, are not described in detail in order to not unnecessarily obscure embodiments of the present disclosure. Furthermore, it is to be appreciated that the various embodiments shown in the Figures are illustrative representations and are not necessarily drawn to scale.
Certain terminology may also be used in the following description for the purpose of reference only, and thus are not intended to be limiting. For example, terms such as “upper”, “lower”, “above”, “below,” “bottom,” and “top” refer to directions in the drawings to which reference is made. Terms such as “front”, “back”, “rear”, and “side” describe the orientation and/or location of portions of the component within a consistent but arbitrary frame of reference which is made clear by reference to the text and the associated drawings describing the component under discussion. Such terminology may include the words specifically mentioned above, derivatives thereof, and words of similar import.
As noted above, high voltage transistors, such as gallium nitride (GaN) transistors, generally fall short of realizing the maximum breakdown voltage dictated by the material properties. This is because drain electric field lines concentrate at the edge of the gate and causes premature breakdown. One approach to mitigate the electric field line concentration is to use field plates. Field plates extend over the channel between the gate electrode and the drain contact. The goal of the field plate is to control the distribution of the electric field throughout the device, generally, by spreading the electric field as evenly as possible across regions which can sustain the field. By spreading the required amount of electric field for a given voltage across a larger area of the device, hotspots of electric field lines, which may induce breakdown, are avoided. Field plates and other existing solutions generally try to smoothly decrease the vertical capacitance (of field-plate-to-the-channel) scanning right from the gate electrode to the drain contact. That way, the local pinch-off voltage of the channel slowly increases moving right from the gate electrode to the drain contact, distributing the electric field as evenly as possible.
However, existing field plate architectures are limited in how gradually the field lines can be distributed across the channel between the gate and the drain. That is, the number of knobs available to tune the electric field distribution is limited. One approach is to add additional layers of field plates. However, this increases backend complexity. Another approach is to use a sloped field plate. However, the sloped field plate has manufacturing complexities.
Accordingly, embodiments disclosed herein include high-voltage transistors that include field plates and semiconductor protrusions that extend out from the field plate towards the channel. The use of semiconductor protrusions allows for enhanced control of the tuning of the electric field line distribution. In some embodiments, the semiconductor protrusion is a single body with a non-uniform dopant concentration. For example, a first dopant concentration closer to the gate electrode is larger than a second dopant concentration at an end of the field plate. In other embodiments, a plurality of semiconductor protrusions extend out from the field plate, and a distribution density of the semiconductor protrusions decreases as you move away from the gate electrode. Embodiments also include methods of forming such high-voltage transistors.
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In an embodiment, the transistor device 100 comprises a source contact 110 and a drain contact 112. The source contact 110 and the drain contact 112 may be conductive materials. In other embodiments, the source contact 110 and the drain contact 112 may be highly doped semiconductor regions. In an embodiment, the gate electrode 120 may be provided between the source contact 110 and the drain contact 112. The gate electrode 120 may be a conductive material. In an embodiment, the gate electrode comprises a workfunction metal and a fill metal. In other embodiments, the gate electrode 120 may comprise a single conductor composition.
In an embodiment, the gate electrode 120 may be electrically coupled to a field plate 122. The field plate 122 may be above the semiconductor channel 105. That is, a portion of the dielectric layer 107 may be provided between the field plate 122 and the semiconductor channel 105. In an embodiment, the field plate 122 extends from the gate electrode 120 towards the drain contact 112. While shown as being electrically coupled to the gate electrode 120, other embodiments may include a field plate 122 that is not connected to the gate electrode 120. That is the field plate 122 may be electrically floating in some embodiments.
In an embodiment, a protrusion 130 extends down from the field plate 122 towards semiconductor channel 105. In an embodiment, the protrusion 130 is a semiconductor material. For example, the protrusion 130 may comprise silicon or the like. In the case of a GaN channel, the semiconductor material may be a P-type semiconductor material. In an embodiment, the electric field lines are distributed more evenly by providing a protrusion 130 that has a dopant gradient. For example, a first end 131 of the protrusion 130 that is proximate to the gate electrode 120 may have a higher dopant concentration than a dopant concentration at a second end 132 of the protrusion 130 that is away from the gate electrode 120.
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Depending on its applications, computing device 400 may include other components that may or may not be physically and electrically coupled to the board 402. These other components include, but are not limited to, volatile memory (e.g., DRAM), non-volatile memory (e.g., ROM), flash memory, a graphics processor, a digital signal processor, a crypto processor, a chipset, an antenna, a display, a touchscreen display, a touchscreen controller, a battery, an audio codec, a video codec, a power amplifier, a global positioning system (GPS) device, a compass, an accelerometer, a gyroscope, a speaker, a camera, and a mass storage device (such as hard disk drive, compact disk (CD), digital versatile disk (DVD), and so forth).
The communication chip 406 enables wireless communications for the transfer of data to and from the computing device 400. The term “wireless” and its derivatives may be used to describe circuits, devices, systems, methods, techniques, communications channels, etc., that may communicate data through the use of modulated electromagnetic radiation through a non-solid medium. The term does not imply that the associated devices do not contain any wires, although in some embodiments they might not. The communication chip 406 may implement any of a number of wireless standards or protocols, including but not limited to Wi-Fi (IEEE 802.11 family), WiMAX (IEEE 802.16 family), IEEE 802.20, long term evolution (LTE), Ev-DO, HSPA+, HSDPA+, HSUPA+, EDGE, GSM, GPRS, CDMA, TDMA, DECT, Bluetooth, derivatives thereof, as well as any other wireless protocols that are designated as 3G, 4G, 5G, and beyond. The computing device 400 may include a plurality of communication chips 406. For instance, a first communication chip 406 may be dedicated to shorter range wireless communications such as Wi-Fi and Bluetooth and a second communication chip 406 may be dedicated to longer range wireless communications such as GPS, EDGE, GPRS, CDMA, WiMAX, LTE, Ev-DO, and others.
The processor 404 of the computing device 400 includes an integrated circuit die packaged within the processor 404. In an embodiment, the integrated circuit die of the processor may comprise a transistor device with a field plate that has semiconductor protrusions extending towards the channel from the field plate, as described herein. The term “processor” may refer to any device or portion of a device that processes electronic data from registers and/or memory to transform that electronic data into other electronic data that may be stored in registers and/or memory.
The communication chip 406 also includes an integrated circuit die packaged within the communication chip 406. In an embodiment, the integrated circuit die of the communication chip may comprise a transistor device with a field plate that has semiconductor protrusions extending towards the channel from the field plate, as described herein.
In further implementations, another component housed within the computing device 400 may comprise a transistor device with a field plate that has semiconductor protrusions extending towards the channel from the field plate, as described herein.
In various implementations, the computing device 400 may be a laptop, a netbook, a notebook, an ultrabook, a smartphone, a tablet, a personal digital assistant (PDA), an ultra mobile PC, a mobile phone, a desktop computer, a server, a printer, a scanner, a monitor, a set-top box, an entertainment control unit, a digital camera, a portable music player, or a digital video recorder. In further implementations, the computing device 400 may be any other electronic device that processes data.
The interposer 500 may be formed of an epoxy resin, a fiberglass-reinforced epoxy resin, a ceramic material, or a polymer material such as polyimide. In further implementations, the interposer 500 may be formed of alternate rigid or flexible materials that may include the same materials described above for use in a semiconductor substrate, such as silicon, germanium, and other group III-V and group IV materials.
The interposer 500 may include metal interconnects 508 and vias 510, including but not limited to through-silicon vias (TSVs) 512. The interposer 500 may further include embedded devices 514, including both passive and active devices. Such devices include, but are not limited to, capacitors, decoupling capacitors, resistors, inductors, fuses, diodes, transformers, sensors, and electrostatic discharge (ESD) devices. More complex devices such as radio-frequency (RF) devices, power amplifiers, power management devices, antennas, arrays, sensors, and MEMS devices may also be formed on the interposer 500. In accordance with embodiments of the disclosure, apparatuses or processes disclosed herein may be used in the fabrication of interposer 500.
Thus, embodiments of the present disclosure may comprise a transistor device with a field plate that has semiconductor protrusions extending towards the channel from the field plate.
The above description of illustrated implementations of embodiments of the disclosure, including what is described in the Abstract, is not intended to be exhaustive or to limit the disclosure to the precise forms disclosed. While specific implementations of, and examples for, the disclosure are described herein for illustrative purposes, various equivalent modifications are possible within the scope of the disclosure, as those skilled in the relevant art will recognize.
These modifications may be made to the disclosure in light of the above detailed description. The terms used in the following claims should not be construed to limit the disclosure to the specific implementations disclosed in the specification and the claims. Rather, the scope of the disclosure is to be determined entirely by the following claims, which are to be construed in accordance with established doctrines of claim interpretation.
Example 1: a transistor device, comprising: a channel, wherein the channel comprises a first semiconductor material; a source contact at a first end of the channel; a drain contact at a second end of the channel; a gate electrode between the source contact and the drain contact; a field plate that extends from the gate electrode towards the drain contact; and a plurality of protrusions that extend out from the field plate towards the channel, wherein the protrusions comprise a second semiconductor material.
Example 2: the transistor device of Example 1, wherein the protrusions have a first distribution density proximate to the gate electrode and a second distribution density proximate to an end of the field plate, wherein the second distribution density is smaller than the first distribution density.
Example 3: the transistor device of Example 1 or Example 2, wherein the plurality of protrusions are P-doped.
Example 4: the transistor device of Examples 1-3, wherein the channel comprises gallium and nitrogen.
Example 5: the transistor device of Examples 1-4, wherein the plurality of protrusions have a uniform height.
Example 6: the transistor device of Examples 1-5, further comprising: a second field plate extending out from the source, wherein the second field plate extends past an end of the field plate.
Example 7: the transistor device of Example 6, further comprising: a second plurality of protrusions, wherein the second plurality of protrusions extend down from the second field plate, and wherein the second plurality of protrusions comprise a semiconductor material.
Example 8: the transistor device of Example 7, wherein the second plurality of protrusions have a first distribution density towards a center of the second field plate and a second distribution density towards an end of the second field plate, wherein the second distribution density is lower than the first density.
Example 9: the transistor device of Examples 1-8, wherein the field plate has a first stepped surface and a second stepped surface that is further from the channel than the first stepped surface.
Example 10: the transistor device of Example 9, wherein the plurality of protrusions are on the second stepped surface.
Example 11: the transistor device of Examples 1-10, wherein a dielectric surrounding the protrusions has a compositional gradient and/or is compositionally distinct from a second dielectric surrounding the gate electrode and the field plate.
Example 12: a method of forming a transistor, comprising: forming a source contact, a drain contact, and a gate electrode over a channel, wherein the gate electrode is between the source contact and the drain contract, and wherein the channel comprises gallium and nitrogen; disposing a layer around the source contact, the drain contact, and the gate electrode, wherein the layer comprises a dielectric material; patterning an array of trenches into the layer adjacent to the gate electrode; filling the trenches to form a plurality of protrusions, wherein the plurality of protrusions comprise a semiconductor material; and forming a field plate over and in contact with the plurality of protrusions.
Example 13: the method of Example 12, wherein the field plate is electrically coupled to the gate electrode.
Example 14: the method of Example 12 or Example 13, wherein the protrusions have a first distribution density proximate to the gate electrode and a second distribution density proximate to an end of the field plate, wherein the second distribution density is lower than the first distribution density.
Example 15: the method of Examples 12-14, wherein the semiconductor material is a P-type semiconductor material.
Example 16: the method of Examples 12-15, wherein filling the trenches comprises: disposing a semiconductor layer into the trenches and over the layer; masking off a portion of the semiconductor layer to protect the trenches and a top surface of the gate electrode; etching the semiconductor layer so that a semiconductor block and the plurality of protrusions remain; disposing a second layer around the semiconductor block; and removing the semiconductor block to form a field plate trench, wherein the protrusions are left in the trenches.
Example 17: the method of Example 16, wherein the field plate is disposed in the field plate trench.
Example 18: an electronic system, comprising: a board; a package substrate coupled to the board; and a die coupled to the package substrate, wherein the die comprises a transistor device, wherein the transistor device comprises: a channel, wherein the channel comprises a first semiconductor material; a source contact at a first end of the channel; a drain contact at a second end of the channel; a gate electrode between the source contact and the drain contact; a field plate extending from the gate electrode towards the drain contact; and a plurality of protrusions extending out from the field plate towards the channel, wherein the protrusions comprise a second semiconductor material.
Example 19: the electronic system of Example 18, wherein the protrusions have a first distribution density proximate to the gate electrode and a second distribution density proximate to an end of the field plate, wherein the second distribution density is smaller than the first distribution density.
Example 20: the electronic system of Example 18 or Example 19, wherein the plurality of protrusions are P-doped.