This application is based upon and claims the benefit of priority of the prior Japanese Patent Application No. 2012-111936, filed on May 15, 2012, the entire contents of which are incorporated herein by reference.
A certain aspect of the present invention relates to a composite electronic component.
Acoustic wave resonators such as surface acoustic wave (SAW) resonators and piezoelectric thin film resonators are used as filters or duplexers having excellent high-frequency characteristics. In recent years, the reduction in size of mobile communications terminals requires a circuit that processes RF (Radio Frequency) signals, and an assembly of electronic components that constitutes the high-frequency circuit to be downsized. The circuit and the assembly of electronic components may be downsized by using a composite electronic component (sometimes referred to as a module) having functional elements such as filters or duplexers integrated and mounted on a single circuit substrate. Japanese Patent Application Publication No. 2002-198774 discloses a technique that mounts an element composed of a SAW filter, and a passive element such as a capacitor on a single substrate.
However, the conventional technique may form an open space between electronic components mounted on a circuit substrate depending on a configuration of an electronic circuit composed of the electronic components and the type of each electronic component. Such an open space may reduce a mechanical strength, especially a bending strength of the composite electronic component, and make the composite electronic component difficult to handle in a test equipment or to handle when mounted on an electronic device.
According to an aspect of the present invention, there is provided a composite electronic component including: a circuit board; a package that includes an acoustic wave filter and is located on a top surface of the circuit board; a dummy package that is located on the top surface of the circuit board; and a lid that is located above the package and the dummy package.
A description will first be given of an RF (Radio Frequency) circuit that processes RF signals.
As illustrated in
A description will now be given of a band supported by each component. The LPF 16a supports the transmission band of GSM (Global System for Mobile Communication: registered trademark) 1800/1900. The LPF 16b supports the transmission band of GSM 850/900. The duplexer 20 supports the reception band of GSM. The duplexer 22 supports W-CDMA (Wideband Code Division Multiple Access) Band 8. The duplexer 24 supports GSM 900. The duplexer 26 supports GSM 850. The duplexer 30 supports W-CDMA Band 1. The duplexer 32 supports W-CDMA Band 2. The duplexer 34 supports W-CDMA Band 3. The duplexer 36 supports W-CDMA Band 4. The duplexer 38 supports W-CDMA Band 5.
The PA (Power Amplifier) 18a is connected between the IC 14 and the LPF 16a. The PA 18b is connected between the IC 14 and the LPF 16b. The duplexer 20 is coupled to the LNA 14a. The transmission filter 22a in the duplexer 22 is coupled to the PA 18c, and the reception filter 22b is coupled to the LNA 14b. The duplexer 24 is coupled to the PA 18d and the LNA 14c, and the duplexer 26 is coupled to the PA 18e and the LNA 14d. The duplexer 30 is coupled to the PA 18f and the LNA 14e, the duplexer 32 is coupled to the PA 18g and the LNA 14f, and the duplexer 34 is coupled to the PA 18h and the LNA 14g. The duplexer 36 is coupled to the PA 18i and the LNA 14h, and the duplexer 38 is coupled to the PA 18j and the LNA 14i.
The switch 12 selects one of the LPFs 16a and 16b and one of the duplexers in accordance with the communication method, and connects them to the antenna 10. For example, the IC 14 up-converts a baseband signal into an RF signal of W-CDMA Band 8 to generate a transmission signal. The transmission signal is amplified by the PA 18c, and is filtered by the transmission filter 22a in the duplexer 22. The transmission signal is transmitted through the antenna 10. A reception signal of W-CDMA Band 8 received by the antenna 10 is filtered by the reception filter 22b. The LNA 14b amplifies the reception signal, and the IC 14 down-converts the reception signal into the baseband signal.
The circuit, and the numbers of filters and duplexers are changed in accordance with the communication method to be used or functions and configurations of the communication terminal. A second RF circuit 112 is disclosed as an example of the RF circuit including filters and duplexers that differ in number from those of the first RF circuit 110.
Disclosed herein are configurations of the composite electronic component 102 in the first RF circuit 110 and the composite electronic component 104 in the second RF circuit 112.
As illustrated in
The functional element packages 50, 52, 54, 56 and 58 include a duplexer, and are surface-mounted on a first principal surface of the circuit board 40 to form almost a line. Gaps 44 are formed between the mounted functional element packages. The centers of the functional element packages are arranged in a surface direction of the circuit board 40 (longitudinal direction in this embodiment). It is sufficient if the functional element packages are arranged on a line, and the centers of the functional element packages may not be arranged in the surface direction of the circuit board 40.
The lid 42 is a plate-shaped member that is located so as to cover the functional element packages, and is in contact with top surfaces of the functional element packages. A spacer that contacts the lid 42 is located so as to fill a gap between the lid 42 and the top surface of the functional element package of which the height is lower than those of the other functional element packages when mounted on the circuit board 40. The circuit board 40 is a printed circuit board including an insulating material such as an epoxy resin or a glass epoxy resin. The lid 42 is formed of a metal such as kovar, or an insulating material such as a resin, or of a complex of these. The composite electronic component 102 may include a chip component such as a capacitor mounted on the circuit board 40 in addition to the functional element packages.
As illustrated in
A drop test and a temperature cycle test are conducted as a reliability test of the composite electronic component 102. A test based on JIS C/IEC 60068-2-32 is conducted as the drop test for example. This test mounts a composite electronic component to be tested on a plate-shaped jig that is used as a mother board, and drops it to a cement ground from 1 m of height three times. The above described drop test is conducted to all six sides of the plate-shaped jig. In the composite electronic component 102 illustrated in
The temperature cycle test repeats heating of the composite electronic component from a room temperature to a given temperature and cooling from the given temperature to the room temperature. In the temperature cycle test, a tensile stress in a lateral direction, e.g. the longitudinal directions of the circuit board 40 and the lid 42, is produced in the functional element packages because of the thermal expansion of the circuit board 40 and the lid 42 in the composite electronic component 102. As the functional element packages are mounted and arranged on the circuit board 40 at approximately equal intervals in the composite electronic component 102, the stress is applied almost evenly to the functional element packages.
As illustrated in
That is to say, the composite electronic component 104 illustrated in
When the composite electronic component 104 with the above configuration undergoes the drop test, the plate-shaped jig to which the composite electronic component 104 is mounted hits the concrete surface in various directions, but the stress due to the impact is not distributed evenly to the functional element packages, and the functional element package 50 is subjected to a maximum stress. The reason is as follows. Parts of the circuit board 40 and the lid 42 that freely vibrate are large because of the open space 46. Thus, the drop impact causes a first stress that causes the circuit board 40 and the lid 42 to vibrate in the vertical direction in the drawings, the first stress causes a second stress that causes free end portions of the circuit board 40 and the lid 42, which are located at a left end in
In addition, when the open space 46 is formed, the stress in the temperature cycle test concentrates at the free end as described previously, is strongly applied to the functional element package 50, and easily causes the failure. As described above, the composite electronic component 104 has a low mechanical strength compared to the composite electronic component 102. When the composite electronic component 104 is picked up by a suction collet (not illustrated) and moved to a given position, the suction collet may be rotated at high speed. However, if the composite electronic component 104 has an eccentric center of gravity, the composite electronic component 104 may disengage from the suction collet, and the fabrication yield may decrease.
In addition to the composite electronic component 104, the mechanical strength is also reduced in the composite electronic component that does not have the functional element package mounted on its mounted position on the circuit board 40. A description will now be given of a composite electronic component 106 different from the composite electronic component 104 in that it has the open space 46 in the mounted position P3 of the functional element package 54.
As illustrated in
A description will now be given of another composite electronic component 108 that has the open space 46 in the mounted position P1 of the functional element package 50.
As illustrated in
In addition, when the open space 46 is formed near the end portion of the circuit board 40 in the longitudinal direction, the circuit board 40 or the lid 42 of the composite electronic component 108 enters the open space 46 of another composite electronic component 108, and the composite electronic components 108 may get stuck in each other as illustrated in
The previously described functional element package, which includes a functional element such as an acoustic wave filter or a duplexer, is heavy compared to a chip component such as a capacitor. Therefore, the center of gravity greatly shifts and the non-uniform distribution of the drop impact increases depending on a mounted way of the functional element packages in the composite electronic component. The area occupied by a single functional element package in the composite electronic component is large compared to the area occupied by a chip component. Therefore, a relatively large recess is easily formed in the lid 42. In addition, when the gaps 44 and the open space 46 are not filled with a resin or the like, the circuit board 40 and the lid 42 vibrate, the non-uniform distribution of the stress due to the impact increases, and the mechanical strength of the composite electronic component greatly decreases. Furthermore, the lid 42 easily sags and the composite electronic components easily get stuck in each other. The present invention aims to provide a configuration capable of preventing reduction in mechanical strength of a composite electronic component including functional element packages mounted on the circuit board 40 to form the open space 46 around them. Hereinafter, a description will be given of embodiments of the present invention.
A first embodiment discloses a composite electronic component 100 that has a dummy package 60 mounted in the position on which the functional element package is not mounted (mounted position P2) in the circuit board 40.
As illustrated in
The first embodiment allows the composite electronic component 100 to have the center of gravity at or close to the center part of the circuit board 40 by providing the dummy package 60. Therefore, the drop impact is applied approximately evenly to the functional element packages and the dummy package 60. This is because the circuit board 40 and the lid 42 do not vibrate in the vertical direction in the drawing and the stress due to the vibration does not occur. In addition, in the temperature cycle test, the uniformity of the distribution of the stress to the functional element packages and the dummy package 60 increases. As described above, the mechanical strength of the composite electronic component 100 is improved.
The dummy package 60 preferably has an outside dimension and a weight approximately identical to those of the functional element package. The approximately identical weight means the identical weight or a weight highly close to the identical weight. That is to say, when the dummy package 60 has an outside dimension and a weight approximately identical to those of the functional element package, the position of the center of gravity becomes easily determined in the composite electronic component 100. In addition, use of a defective functional element package that has been picked up in other fabrication steps, i.e. a functional element package that does not meet the required specification or does not operate, as the dummy package 60 is effective to improve cost efficiency. A non-defective functional element package may be used for the dummy package 60. In this case, an electrical function of the non-defective functional element package is disabled, or taken is a measure for deactivating the electrical function of the dummy package 60 (the non-defective functional element package) in the circuit board 40 or for preventing it from operating on the mother board of the mobile phone before the non-defective functional element package is used. Cutting (e.g. laser trimming) the wiring on the substrate or not electrically connecting the dummy package that is a non-defective functional element package to the substrate is an example of the measure taken in the circuit board 40 for deactivating the electrical function of the dummy package 60. Furthermore, the dummy package 60 may be a solid material that is made of an organic material such as a resin, an inorganic material such as ceramic, or a metal, and to which a fixing terminal to the circuit board 40 is provided as necessary.
Here, a description will be given of a case where the composite electronic component 100 includes a chip component 62 in addition to the functional element packages.
As illustrated in
As illustrated in
The signal terminals 40a and the ground terminals 40b are located on the first principal surface (top surface) of the circuit board 40, and foot pads (external connection terminals) 40c are located on a second principal surface (bottom surface) of the circuit board 40. The signal terminals 40a and the ground terminals 40b are coupled to the foot pads 40c via wirings 40d that pierce through the circuit board 40. In the drawing, two of the three solders 74 in the functional element package 50 are connected to the signal terminals 40a, and the other one is connected to the ground terminal 40b. The functional element packages 54, 56 and 58, and the dummy package 60 have the same terminal configuration as that of the functional element package 50. The dummy package 60 may not include the duplexer chip 72, and may be a solid body made of a resin or ceramic, or of a solder body, to which a terminal is provided.
As illustrated in
The composite electronic component 100 has a planar size of 10.4 mm×3.6 mm for example. Each of the functional element packages and the dummy package 60 has a planar size of 2.0 mm×1.6 mm for example. The chip component 62 has a planar size of 0.6 mm×0.3 mm for example. The size of each component may be changed.
A second embodiment discloses a composite electronic component 200 including the dummy package 60 at the center part of the circuit board 40 in the longitudinal direction.
As illustrated in
In the composite electronic component 200 of the second embodiment, the dummy package 60 prevents the open space from being formed at the mounted position P3 that is the center part of the circuit board 40 in the longitudinal direction, and supports the lid 42. Therefore, the lid 42 is prevented from sagging. This allows the flatness of the lid 42 to be improved, the mechanical strength of the composite electronic component 200 to increase, and the suction by the suction collet to be executed favorably. Therefore, the fabrication yield ratio is greatly improved.
A third embodiment discloses a composite electronic component 300 that includes the dummy package 60 in a peripheral portion (end portion in the longitudinal direction) of the circuit board 40.
As illustrated in
The composite electronic components described in the second and third embodiments may be the composite electronic component including the chip component 62 illustrated in
Although the embodiments of the present invention have been described in detail, it is to be understood that the various change, substitutions, and alterations could be made hereto without departing from the spirit and scope of the invention.
Number | Date | Country | Kind |
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2012-111936 | May 2012 | JP | national |
Number | Name | Date | Kind |
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6762495 | Reyes et al. | Jul 2004 | B1 |
20010040487 | Ikata et al. | Nov 2001 | A1 |
20020043899 | Kishimoto | Apr 2002 | A1 |
20090091904 | Hatanaka et al. | Apr 2009 | A1 |
20130119552 | Lin | May 2013 | A1 |
Number | Date | Country |
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2002-198774 | Jul 2002 | JP |
2007-180529 | Jul 2007 | JP |
2007114224 | Oct 2007 | WO |
Entry |
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Japanese Office Action dated Nov. 4, 2015, in a Japanese patent application No. 2012-111936. |
Number | Date | Country | |
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20130307636 A1 | Nov 2013 | US |