Embodiments described herein relate generally to an electronic apparatus.
Electronic apparatuses having a thermal coupling member between heat-producing components on a circuit board and a metal member covering the heat-producing components have been provided.
A general architecture that implements the various features of the embodiments will now be described with reference to the drawings. The drawings and the associated descriptions are provided to illustrate the embodiments and not to limit the scope of the invention.
Various embodiments will be described hereinafter with reference to the accompanying drawings.
In general, according to one embodiment, an electronic apparatus comprises a circuit board, a metal member and a thermal coupling member. The circuit board comprises a heat-producing component and a ground plane which comprises an exposed portion exposed on a surface of the circuit board and is thermally coupled to the heat-producing component. The metal member covers the exposed portion of the ground plane. The thermal coupling member is sandwiched between the exposed portion of the ground plane and the metal member.
In the specification, some elements are exemplarily expressed by a plurality of expressions. These expressions are just an example and do not deny that the above elements are expressed by other expressions. Elements not expressed by a plurality of expressions may be expressed by other expressions.
The back wall 12 is positioned on the opposite side of the front wall 11 and extended approximately parallel to the front wall 11. The peripheral wall 13 is extended in a direction crossing the front wall 11 and the back wall 12, and joins a periphery of the front wall 11 and a periphery of the back wall 12.
A plurality of circuit components including a central processing unit (CPU) 21, a memory 22, power supply components 23 and 24 and other electronic components 25 are mounted on the circuit board 17. The CPU 21 is an example of a component which produces heat most during operation in the circuit board 17. The CPU 21 is an example of a main heat-producing component.
The power supply components 23 and 24 produce various voltages necessary for various components of the circuit board 17 from, for example, the external power supply or the battery 16, and supplies the voltages to the components. Each of the power supply components 23 and 24 is an example of a component whose heating value during operation is lower than that of the CPU 21 but higher than that of, for example, the memory 22 and the other electronic components 25. The power supply components 23 and 24 are examples of a heat-producing component and a secondary heat-producing component, respectively.
Next, a shield structure 30 of the electronic apparatus 1 is described.
As shown in
The cover 32 is attached to the frame 31 from the opposite side of the circuit board 17 to close the interior space of the frame 31. The cover 32 covers the circuit components including the CPU 21, the memory 22, the power supply components 23 and 24 and the electronic components 25 as a whole. The cover 32 is a comparatively large member which covers, for example, more than a half of the area of the circuit board 17. The cover 32 is an example of a shield metal sheet positioned between the circuit board 17 and the inner surface of the housing 2. The cover 32 may be called a spreader.
Each of the cover 32 and the frame 31 is made from metal and has superior electrical and thermal conductivity. The cover 32 and the frame 31 are electrically connected to the ground (for example, a first ground plane 41 to be described later) of the circuit board 17 and attain ground potential. The cover 32 and the frame 31 thereby reduce the influence of electromagnetic noise emitted from the outside to the circuit components and electromagnetic noise emitted from the circuit components to the outside.
Next, a radiative structure of the CPU 21 is described.
As shown in
Next, a radiative structure of the power supply components 23 and 24 is described. This radiative structure can be applied to components other than the power supply components 23 and 24. Therefore, the power supply components 23 and 24 are hereinafter referred to as heat-producing components 23 and 24.
In the present embodiment, the circuit board 17 comprises a power plane 46 (VCC) in the same layer as the first ground plane 41. The first ground plane 41 and the power plane 46 are electrically separated from each other. The circuit board 17 further comprises signal lines (trace patterns) electrically connected to the circuit components.
The first cover layer 44 is provided to cover the first ground plane 41, and is exposed on the surface of the circuit board 17. The second cover layer 45 is provided to cover the second ground plane 42, and is exposed on the surface of the circuit board 17.
As shown in
The first ground plane 41 is thermally coupled to the heat-producing component 23 and 24 via, for example, a pad or a via. At least a part of the heat from the heat-producing components 23 and 24 is thereby transmitted to the first ground plane 41. That is, the first ground plane 41 receives the heat from the heat-producing components 23 and 24. For example, the first ground plane 41 may be thermally coupled to all the circuit components including the CPU 21, the memory 22, the power supply components 23 and 24 and the electronic components 25.
The heat-producing components 23 and 24 include a first component 23 and a second component 24. The first component 23 and the second component 24 are different from each other in height (mounting height from the board surface). In the present embodiment, the first component 23 is taller than the second component 24. The first ground plane 41 is thermally coupled to the components different from each other in height and can receive the heat from these components at the same time. At least one of the first component 23 and the second component 24 is not limited to the power supply component but may be another component. That is, the first component 23 and the second component 24 may be components having the same function, and may be components having different functions.
As shown in
The thermal coupling member 51 is sandwiched between the exposed portion 41a of the first ground plane 41 and the inner surface of the cover 32, and thermally couples the first ground plane 41 to the cover 32. Accordingly, at least a part of the heat from the heat-producing components 23 and 24 is transmitted to the cover 32 via the first ground plane 41 and the thermal coupling member 51, diffused along the surface of the cover 32, and thereby radiated inside the housing 2 from the cover 32.
As shown in
According to such a structure, the electronic apparatus 1 capable of improving the thermal radiation can be provided.
Recently, electronic apparatuses such as a notebook PC and a tablet are required to have a structure of efficiently radiating the heat of the system to the outside of the housing as the apparatuses become slimmer. A main heat-producing component such as a CPU arranged on the substrate has been required to be cooled. However, cooling components other than a main IC arranged on the substrate becomes important as the apparatuses become slimmer.
For comparison, for example, a structure of attaching a heat-transfer sheet having a certain thickness to a plurality of the heat-producing components is considered. In this case, since the components are largely different from each other in height, stress on the components can be increased in the structure of directly attaching the heat-transfer sheet to the components.
Therefore, in the present embodiment, the electronic apparatus 1 comprises the circuit board 17, the metal member (for example, the cover 32) and the thermal coupling member 51. The circuit board 17 comprises the first ground plane 41 thermally coupled to the heat-producing components 23 and 24 and exposed on the surface of the circuit board 17. The metal member covers the exposed portion 41a of the first ground plane 41. The thermal coupling member 51 is sandwiched between the exposed portion 41a of the first ground plane 41 and the metal member.
According to such a structure, for example, the heat of the circuit board 17 can be efficiently diffused in the metal member without imposing stress on the components different from each other in height. The thermal radiation of the electronic apparatus 1 can thereby be improved.
In the present embodiment, the metal member is a shield metal sheet which covers the circuit components mounted on the circuit board 17 as a whole. That is, in the present embodiment, the heat of the heat-producing component 23 and 24 can be efficiently diffused by using the shield metal sheet provided for the other purpose and having a comparatively large area. The thermal radiation of the electronic apparatus 1 can thereby be further improved.
In the present embodiment, the thermal coupling member 51 is provided not directly on the heat-producing component 23 and 24 but in the position offset from the heat-producing components 23 and 24. Therefore, the distance between the inner surface of the cover 32 and the heat-producing components 23 and 24 can be reduced in comparison with the case of providing the thermal coupling member 51 directly on the heat-producing components 23 and 24 (for example, see a modified embodiment drawn in double-dashed lines in
A structure of sandwiching a thin thermal coupling member between the cover 32 and the heat-producing components 23 and 24 while reducing the distance between the inner surface of the cover 32 and the heat-producing components 23 and 24 is also considered. In such a structure, however, since the cover 32 and the heat-producing components 23 and 24 are physically in contact with each other via the thin thermal coupling member, the heat-producing components 23 and 24 are easily subject to impact from the cover 32 via the thermal coupling member, for example, when the impact is given from the outside.
In contrast, in the electronic apparatus 1 of the present embodiment, the thermal coupling member 51 is provided in the position offset from the heat-producing components 23 and 24. Therefore, the external impact hardly reaches the heat-producing components 23 and 24 since there is a space between the cover 32 and the heat-producing components 23 and 24 even if the distance between the cover 32 and the heat-producing components 23 and 24 is reduced. Therefore, according to the present embodiment, impact resistance and reliability of the electronic apparatus 1 can also be achieved in addition to the improvement in thermal radiation and the sliming.
According to the present embodiment, the thermal coupling member 51 is not directly in contact with the heat-producing components 23 and 24. Therefore, constraints such as hardness of the thermal coupling member 51 are small and it becomes possible to select a member superior in thermal conductivity, etc., from various thermal coupling members. Therefore, the thermal radiation of the electronic apparatus 1 can be further improved.
Electronic apparatuses 1 of second to fourth embodiments are hereinafter described. Structures having functions like or similar to the structures of the first embodiment are represented by the same reference numbers and their descriptions are omitted. Structures other than those hereinafter described are the same as the first embodiment.
As shown in
For convenience of description,
A number of power planes 46 of the circuit board 17 are provided, for example, in the center region of the circuit board 17. A number of first ground planes 41 are provided near the periphery of the circuit board 17 in comparison with the power planes 46, and some of them are extended along the periphery of the circuit board 17.
For this reason, the area of the exposed portions 41 of the first ground planes 41 is easily secured in the periphery of the circuit board 17. If the large area for the exposed portions 41a of the first ground planes 41 can be secured, the contact area of the thermal coupling members 51 and the first ground planes 41 can be increased, and the first ground planes 41 and the cover 32 can be thermally coupled to each other more strongly.
As shown in
According to the electronic apparatus 1 of such a structure, the thermal radiation can be improved similarly to the first embodiment. In the present embodiment, the circuit board 17 further comprises the insertion holes 62 into which the screws 61 are inserted, and the ground portions 63 provided around the insertion holes 62. The exposed portions 41a of the first ground planes 41 are provided integrally with the ground portions 63. According to such a structure, the large exposed portions 41a of the first ground planes 41 are easily secured in the circuit board 17 of which area is limited.
In the present embodiment, the exposed portions 41a of the first ground planes 41 and the thermal coupling members 51 are provided along at least a part of the periphery of the circuit board 17. According to such a structure, a comparatively large contact area of the first ground plane 41 and the thermal coupling member 51 can be secured as described above. As shown in
As shown in
The second cover 71 covers the exposed portion 42a of the second ground plane 42 and other portions of the circuit board 17 as a whole. The second cover 71 has approximately the same structure and function as the first cover 32. The second cover 71 is, for example, a shield metal sheet against EMI, i.e., an example of each of a second metal member and a second metal cover. The second ground plane 42 is thermally coupled to heat-producing components 23 and 24. For example, the second ground plane 42 may be thermally coupled to all circuit components including a CPU 21, a memory 22, the power supply components 23 and 24 and electronic components 25.
The second thermal coupling member 72 is sandwiched between the exposed portion 42a of the second ground plane 42 and the inner surface of the second cover 71. For example, the second thermal coupling member 72 is a heat-transfer sheet (cooling sheet) and has predetermined elasticity. The second thermal coupling member 72 thermally couples the second ground plane 42 to the second cover 71. Therefore, at least a part of the heat from the heat-producing components 23 and 24 is transmitted to the second cover 71 via the second ground plane 42 and the second thermal coupling member 72, diffused along the surface of the second cover 71, and thereby radiated inside a housing 2 from the second cover 71.
According to such a structure, the thermal radiation of the electronic apparatus 1 can be improved in a similar manner to the first embodiment. In the present embodiment, the electronic apparatus 1 further comprises the second metal member (for example, the second cover 71) and the second thermal coupling member 72. The circuit board 17 comprises the first surface 17a on which the first ground plane 41 is exposed, and the second surface 17b on which the second ground plane 42 is exposed. The second metal member covers the exposed portion 42a of the second ground plane 42. The second thermal coupling member 72 is sandwiched between the exposed portion 42a of the second ground plane 42 and the second metal member. According to such a structure, the heat of the circuit board 17 can be efficiently diffused by the two metal members. The thermal radiation of the electronic apparatus 1 can thereby be further improved.
As shown in
Next, heat-transfer characteristics of the first thermal coupling member 51 and the second thermal coupling member 72 are described.
In the present embodiment, the second thermal coupling member 72 is formed of, for example, a material different from the first thermal coupling member 51 in thermal conductivity. An amount of heat flowing through the second cover 71 can be greater than an amount of heat flowing through the first cover 32 by, for example, forming the second thermal coupling member 72 of a material having thermal conductivity higher than that of the first thermal coupling member 51. The amount of heat flowing through the first cover 32 can be greater than the amount of heat flowing through the second cover 71 by forming the first thermal coupling member 51 of a material having a thermal conductivity higher than that of the second thermal coupling member 72. The amount of heat diffused in the top and under surfaces of the circuit board 17 can thereby be distributed, and temperature control of the housing 2 can be facilitated.
An example of application of such temperature control is described. The electronic apparatus 1 of the present embodiment comprises the housing 2 accommodating the circuit board 17, the first cover 32 and the second cover 71. The housing 2 comprises a front wall 11 on which a display 3 is exposed, and a back wall 12 positioned on the opposite side of the front wall 11. For example, the user can use the electronic apparatus 1 in hand. When the user holds the electronic apparatus 1 by hand, the user's hand touches the back wall 12 more frequently than or over a larger area than that of the front wall 11.
One of the first cover 32 and the second cover 71 faces the inner surface of the back wall 12 of the housing 2. The other one of the first cover 32 and the second cover 71 faces the inner surface of the front wall 11 of the housing 2. The first thermal coupling member 51 and the second thermal coupling member 72 are, for example, formed of materials different from each other in thermal conductivity such that the temperature of one of the first cover 32 and the second cover 71 facing the back wall 12 of the housing 2 is lower than the temperature of the other one of the first cover 32 and the second cover 71 facing the inner surface of the front wall 11 of the housing 2.
For example, in the present embodiment, the first cover 32 faces the inner surface of the back wall 12 of the housing 2. The second cover 71 faces the inner surface of the front wall 11 of the housing 2. Therefore, the second thermal coupling member 72 is formed of a material having a thermal conductivity higher than that of the first thermal coupling member 51 such that the temperature of the first cover 32 is lower than the temperature of the second cover 71 (in other words, a greater amount of heat flows from the circuit board 17 to the second cover 71 in comparison with the first cover 32). A rise in temperature of the back wall 12 of the housing 2 touched by the user's hand more frequently than the front wall 11 can thereby be avoided.
The second thermal coupling member 72 may be formed of a material having the thermal conductivity different from the first thermal coupling member 51, not only for the purpose of avoiding a rise in temperature of the wall frequently touched by the user's hand, but also for various purposes. For example, the first thermal coupling member 51 and the second thermal coupling member 72 may be formed of materials different from each other in thermal conductivity for the purpose of reducing the temperature difference between the first cover 32 and the second cover 71. According to such a structure, the imbalance between the amount of heat flowing through the first cover 32 and the amount of heat flowing through the second cover 71 can be redressed and the thermal radiation of the electronic apparatus 1 can be further improved.
For example, in the present embodiment, the electronic apparatus 1 comprises a thermal coupling member 35 which transmits the heat of the CPU 21 (main heat-producing component) to the first cover 32 (
As shown in
In the present embodiment, the via 74 is provided in a position overlapping both the first thermal coupling member 51 and the second thermal coupling member 72 in the thickness direction of the circuit board 17. If the via 74 is provided in such a position, the temperature control of the housing 2 is further facilitated.
Next, some modified embodiments of the present embodiment are described.
Similarly, the second cover 71 comprises a first region 71a positioned on the back side of the heat-producing components 23 and 24, and a second region 71b facing an exposed portion 42a of a second ground plane 42. The second region 71b is bent from the first region 71a to the circuit board 17 and positioned closer to the circuit board 17 than the first region 71a. A second thermal coupling member 72 is sandwiched between the circuit board 17 and the second region 71b of the second cover 71.
According to such a structure, the distance between the first cover 32 and the exposed portion 41a of the first ground plane 41 can be reduced and a thickness T of the first thermal coupling member 51 can be also reduced. The thermal resistance between the first ground plane 41 and the first cover 32 can thereby be reduced, and the thermal radiation of the electronic apparatus 1 can be further improved. If the first cover 32 is formed of, for example, a metal sheet, a level difference between the first region 32a and the second region 32b can be easily formed by bending. Even if the second region 32b of the first cover 32 is positioned close to the circuit board 17, constraints on a total thickness of the electronic apparatus 1 is not increased. On the contrary, the electronic apparatus 1 can be further slimmed. Since a material of the thermal coupling member 51 can be reduced, the cost of the electronic apparatus 1 can be cut down. The same structure can also be applied to the second cover 71 and the second thermal coupling member 72.
In the present embodiment, a distance g2 between the circuit board 17 and the second region 32b of the first cover 32 (i.e., the thickness T of the first thermal coupling member 51) is shorter than a distance g1 between the heat-producing component 23 and the first region 32a of the first cover 32. According to such a structure, the thickness T of the first thermal coupling member 51 can be further reduced and the thermal resistance between the first ground plane 41 and the first cover 32 can also be further reduced.
An example of application of such temperature control of the housing 2 is described. The first thermal coupling member 51 and the second thermal coupling member 72 are different from each other in thickness such that the temperature of one of the first cover 32 and the second cover 71 facing a back wall 12 of the housing 2 is lower than the temperature of the other one of the first cover 32 and the second cover 71 facing a front wall 11, similarly to the first modified embodiment. For example, an amount of heat flowing through the second cover 71 can be greater than an amount of heat flowing through the first cover 32 by making the second thermal coupling member 72 thinner than the first thermal coupling member 51. The amount of heat flowing through the first cover 32 can be greater than the amount of heat flowing through the second cover 71 by making the first thermal coupling member 51 thinner than the second thermal coupling member 72.
For example, in the present embodiment, the first cover 32 faces the inner surface of the back wall 12 of the housing 2. The second cover 71 faces the inner surface of the front wall 11 of the housing 2. Therefore, a distance between a second region 32b of the first cover 32 and the circuit board 17 is made longer than a distance between a second region 71b of the second cover 71 and the circuit board 17, and the first thermal coupling member 51 is made thicker than the second thermal coupling member 72. A rise in temperature of the back wall 12 of the housing 2 touched by the user's hand more frequently than the front wall 11 can thereby be avoided.
The difference in thickness may be made between the first thermal coupling member 51 and the second thermal coupling member 72 not only for the purpose of avoiding a rise in temperature of the wall frequently touched by the user's hand, but also for various purposes. For example, the first thermal coupling member 51 and the second thermal coupling member 72 may be different from each other in thickness for the purpose of reducing the temperature difference between the first cover 32 and the second cover 71.
For example, in the present modified embodiment, the electronic apparatus 1 comprises a thermal coupling member 35 which transmits the heat of a CPU 21 (main heat-producing component) to the first cover 32 (
More specifically, the housing 2 comprises a first housing member 81 and a second housing member 82. The first housing member 81 covers the first cover 32 and comprises a first fixing portion 81a. The first fixing portion 81a is recessed toward the circuit board 17 and is in contact with the first cover 32. The second housing member 82 covers the second cover 71 and comprises a second fixing portion 82a. The second fixing portion 82a is recessed toward the circuit board 17 and is in contact with the second cover 71.
The electronic apparatus 1 comprises a screw 61 which fixes the first housing member 81, the second housing member 82, the first cover 32, the second cover 71 and the circuit board 17 as a whole. Each of the first thermal coupling member 51 and the second thermal coupling member 72 has a through-hole 84 through which the screw 61 penetrates, and is provided around the screw 61. That is, the first thermal coupling member 51 and the second thermal coupling member 72 are provided in the fastening portion 80 of the housing 2, and the screw 61 penetrates the members. The first thermal coupling member 51 is pressed against the first ground plane 41 and the second thermal coupling member 72 is pressed against the second ground plane 42 by tightening the screw 61.
According to such a structure, the thermal radiation of the electronic apparatus 1 can be improved in a similar manner to the first embodiment. In the present embodiment, the electronic apparatus 1 comprises the screw 61 which fixes the metal member (for example, the first cover 32) and the circuit board 17. The first thermal coupling member 51 comprises the through-hole 84 through which the screw 61 penetrates, is provided around the screw 61, and is pressed against the first ground plane 41 by tightening the screw 61. According to such a structure, the first thermal coupling member 51 is attached by using the fixation structure of the metal member. In the present embodiment, the first thermal coupling member 51 is attached by using the fastening portion 80 of the housing 2. According to such structures, the mounting area of the circuit board 17 can be efficiently used in comparison with a case of providing the first thermal coupling member 51 in another region in the circuit board 17. This contributes to miniaturization of the electronic apparatus 1. Furthermore, if the first thermal coupling member 51 can be pressed against the first ground plane 41 by using the screw 61 fixing the metal member and the circuit board, the thermal coupling between the first thermal coupling member 51 and the first ground plane 41 becomes stronger. The thermal radiation of the electronic apparatus 1 can thereby be further improved.
The first to fourth embodiments and their modified embodiments have been described, but the structure is not limited to these embodiments and modified embodiments. The structures of the first to fourth embodiments and their modified embodiments can be applied in combination with each other. For example, the first thermal coupling member 51 and the second thermal coupling member 72 may be different from each other in material, thickness, area, etc., in the fourth embodiment. The metal member (first metal member) and the second metal member are not limited to the covers 32 and 71 of the shield structure 30, but may be, for example, the housing 2 (for example, a metal first housing member 81 and a metal second housing member 82) of the electronic apparatus 1.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
This application claims the benefit of U.S. Provisional Application No. 62/076,697, filed Nov. 7, 2014, the entire contents of which are incorporated herein by reference.
Number | Date | Country | |
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62076697 | Nov 2014 | US |