This application claims the priority benefit of French patent application number 11/54929, filed on Jun. 7, 2011, which is hereby incorporated by reference to the maximum extent allowable by law.
1. Technical Field
The invention relates to the technical field of microelectronics and relates more particularly to a new insulated-gate field effect transistor (or MOSFET) structure and relevant manufacturing methods.
2. Discussion of the Related Art
In the field of circuits that contain MOSFET transistors, reduced dimensions have resulted in changes in the structure of the actual transistors in order to overcome the problem of parasitic phenomena that are capable of impairing the performance of components.
Thus, there is an alternative solution for fabricating the channel of transistors without employing silicon doping techniques. This solution involves using composite gate structures referred to as “double-gate” structures in which the channel of the transistor is delimited by two opposite-facing gates. A first part of the gate is therefore located on the upper face of the substrate whereas the second part of the gate is embedded in the substrate and this makes it possible to avoid using doped silicon at the edges of the channel.
In certain applications, there may be a need for transistors that have slightly different characteristics, especially in terms of their threshold voltage.
One embodiment provides an electronic component comprising a number of insulated-gate field effect transistors, said transistors belonging to at least two distinct subsets by virtue of their threshold voltage, in which each transistor has two gates, namely a first gate embedded or buried in the substrate where the channel of the transistor is defined and a second gate, or upper gate, located above the substrate facing the buried gate relative to the channel and separated from said channel by a layer of dielectric material and wherein the buried gates of all the transistors are formed by an identical material, the upper gates having a layer that is in contact with the dielectric material which is formed by a material that differs from one subset of transistors to another.
Obviously, this principle can be extended to as many subsets of threshold voltages as required. Thus, in practice, the transistors can, for instance, be divided up into three distinct subsets.
According to other embodiments:
The upper gates can be formed by stacking layers of different materials, with the number of layers differing from one subset of transistors to another.
The material of the buried gates can be different from the materials of the upper gates of all the subsets of transistors.
The material of the buried gates can belong to the group of materials used to form the upper gates.
In various embodiments, for NMOS type transistors, the material of the upper gate of a first subset may be chosen from the group comprising aluminum and molybdenum. The material of the upper gate of a second subset may be chosen from the group comprising tantalum nitride and titanium nitride. The material of the upper gate of a third subset may be chosen from the group comprising titanium nitride and cobalt disilicide (CoSi2).
In other embodiments, for PMOS type transistors, the material of the upper gate of a first subset may be chosen from the group comprising nickel, gold and platinum. The material of the upper gate of a second subset may be chosen from the group comprising silicon and nickel. The material of the upper gate of a third subset may be chosen from the group comprising titanium nitride and cobalt disilicide (CoSi2).
Such a structure can be obtained using several alternative methods depending on the desired technology. Thus, according to another embodiment, there is provided a method for manufacturing a number of insulated-gate field effect transistors on a semiconductor substrate which involves:
Making a recessed opening in the substrate located underneath the channel of each transistor;
Above each channel, producing upper gate structures having at least two types of metallic materials defining at least two subsets of transistors that have different thresholds voltages;
Depositing, in the recessed openings, a dielectric material then filling the openings with an identical metallic material for all the transistors in order to define a buried gate structure.
Different versions can be envisaged depending on the desired or available materials, applications and technologies. In practice, one can deposit the metallic materials of the upper gate structures by successively depositing different metal layers with the number of deposited layers defining the subset to which the transistor belongs.
In a first embodiment:
One forms the openings then one fills them with a sacrificial material;
One produces the upper gate structures, including the metallic materials;
One removes the sacrificial material from the openings;
One fills the recessed openings with a metallic material.
In a second embodiment:
One forms upper gate structures by using a sacrificial material instead of electrodes;
One produces recessed openings;
One removes the sacrificial material from the upper gate structures;
One deposits the metallic materials of the upper gate structure;
One fills the recessed openings with a metallic material.
In a third embodiment:
One produces the recessed openings and the areas that form the locations of the upper gate structures at the same time;
One deposits the metallic materials of the upper gate structures in said areas;
One fills the recessed openings with a metallic material.
Certain aspects of the embodiments and the resulting advantages will be readily apparent from the description of the following embodiments, reference being made to the accompanying drawings in which:
Obviously, the various elements shown in the Figures are depicted exclusively to make the embodiments easier to understand. Certain elements that have no direct bearing on the embodiments may therefore have been omitted. Similarly, the dimensions and proportions of each of the elements shown are indicated only with a view to making the embodiments easier to understand and may differ from actual dimensions and proportions.
As illustrated in
Above substrate 11, the second gate structure or upper gate structure 17 has an electrode 20 that rests on a layer of high relative permittivity dielectric material 19 which itself rests on an insulating oxide layer 18 which itself rests on the substrate and, more especially, the area that forms channel 10. Classically, upper gate structure 17 comprises vertical walls 22 that are used to electrically insulate it from the rest of the component.
Above electrode 20, upper gate 17 comprises a conductive filler material 21 that can be one of several kinds as described later on.
According to one embodiment, the material that forms electrode 20, i.e. the material is in contact with the layer of high relative permittivity dielectric material 19, may be 10 different between the buried gate and the upper gate but it may also be identical in certain cases as described later on.
According to another embodiments, the material that forms electrode 20 of the upper gate varies from one transistor 1, 2, 3 to the next in order to define several and, in the case shown, three subsets of transistors that have different properties.
The term “different materials” is taken to mean materials that have different work functions. This may involve materials that are chemically different or materials that are chemically identical or similar but which differ in respect of one particular property, especially thickness. One example is titanium nitride (TiN) which, depending on its thickness, may exhibit work function variation.
Using materials that have different work functions makes it possible to create transistors that have different threshold voltages and this can prove useful in certain applications.
By way of example, for NMOS type transistors, one can choose aluminum or molybdenum as a material that has a low work function and this will result in transistors that have a relatively low threshold voltage.
An intermediate work function level can be obtained by using tantalum nitride or titanium nitride which provide a threshold voltage that is also intermediate.
For higher threshold voltages, one can choose materials that have higher work functions such as cobalt disilicide (CoSi2) or titanium nitride which are used in greater thicknesses than in the previous example.
In the case of a PMOS transistor, one can, for instance, use titanium nitride or cobalt disilicide as a low work function material giving a high threshold voltage because of the majority carrier type for PMOS transistors.
Using a material that has an intermediate work function, such as nickel silicide, makes it possible to obtain an intermediate threshold voltage. Materials with a high work function such as nickel, gold or platinum make it possible to obtain lower threshold voltages.
Obviously, other examples of materials may be used provided this principle is respected, thus keeping to the spirit of the invention.
One can advantageously choose a material that has an intermediate work function for the buried gate structures, especially if one does not wish to give overall preference to a high or low threshold voltage.
As already mentioned, various implementation methods can be used to obtain the 10 transistor structures mentioned above.
A first example of the method is described in
In a first step shown in
In a second step shown in
In a third step shown in
The thickness of the sacrificial layer 26 of silicon/germanium is equivalent to the 25 thickness of the future buried gate. Then a layer 27 of silicon is epitaxially grown. As shown in
Then, as shown in
In a subsequent step, shown in
Subsequently and as shown in
In a subsequent step shown in
Depositing a third metal layer 37 makes it possible, as shown in
Then, as shown in
Note that the gate structures thus defined extend longitudinally from one transverse insulating trench to another so that they do not rest exclusively on silicon layer 11 which forms the channel of the transistor but protrude slightly although this is not apparent in the Figures that show transverse cross-sectional views.
In a subsequent step shown in
Then, as shown in
In a subsequent step shown in
Then, as shown in
Then, as shown in
Thus, as shown in
In a subsequent step, one conventionally forms a silicided layer in vertical alignment with the source and drain junctions so as to facilitate electrical contact. One also deposits spacers 54 in order to improve the insulation of the transistor.
Subsequently and as shown in
The holes that relate to the contacts of the source and drain junctions are then protected, as a subsequent step is required in order to link the buried gates structure and the upper gate structure.
As shown in
The contacts are then produced in a conventional manner that is familiar to those skilled in the art.
An alternative manufacturing method is described in
In this case, the method starts with steps that are identical to those described in
Thus, in a step subsequent to that shown in
Then, one proceeds in a way that is similar to
Then, in a step shown in
Then, as shown in
In a subsequent step shown in
When electrode 132 of the upper gate of the first transistor has been thus formed, one can, as shown in
Similarly and as shown in
Then, as shown in
Note that it is also possible for this compliant metal to be deposited at the same time as one of the three metals 132, 133, 137 deposited for the upper gates and this makes it possible to eliminate one manufacturing step.
In this second embodiment, one reaps the benefit of producing the gate structure after the steps that involve annealing and this ensures that the dielectric properties of the gates are preserved. Another advantage of the method corresponding to this embodiment is that it makes it possible to define the gates more accurately.
An alternative that constitutes a third implementation method can also be used as shown in
In this example, because the first steps are common to all the transistors regardless of the set to which they will eventually belong, only a single transistor is represented in
Thus, as shown in
Then, as shown in
Then, as already stated and shown in
Then, as shown in
In a subsequent step shown in
As shown in
These areas 221 are then removed as shown in
Then, as shown in
As shown in
Then, as shown in
After planarizing in order to expose previously deposited polysilicon areas 220, one then etches these polysilicon areas that are used as a sacrificial material and this opens up volume 252 for the future buried gates and volume 251 for the future upper gates.
Then, as shown in
Then, after depositing a resin mask 250 that protects two of the three transistors 202, 203, one deposits a non-compliant first metal layer 232 in the bottom of the future upper gate of first transistor 201 so as to form the electrode of the upper gate.
Then, as shown in
Then, as shown in
Then, as shown in
Obviously, other incidental steps or steps that are not directly related to the invention can be used but they are not described here insofar as they have no direct impact on the invention.
The above descriptions show that the method according to the invention and the transistor structure thus obtained make it possible to achieve good electrostatic immunity inside the channel because the method makes it possible to use silicon channels that are not doped thanks to the presence of the double-gate structure.
This advantage is combined with the ability to produce transistors that have different threshold voltage levels depending on the selected materials.
Having thus described at least one illustrative embodiment of the invention, various alterations, modifications, and improvements will readily occur to those skilled in the art. Such alterations, modifications, and improvements are intended to be within the spirit and scope of the invention. Accordingly, the foregoing description is by way of example only and is not intended as limiting. The invention is limited only as defined in the following claims and the equivalents thereto.
Number | Date | Country | Kind |
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11/54929 | Jun 2011 | FR | national |