Claims
- 1. A photosensitive copolymer including an α-fluorinated acrylate monomer and an alkenyl ether monomer having the formula I
- 2. A photosensitive copolymer according to claim 1, wherein:
the acid labile group is a hydrocarbon or a substituted hydrocarbon having at least 4 and no more than 20 carbon atoms.
- 3. A photosensitive copolymer according to claim 1, wherein:
the copolymer includes an acid labile group selected from a group consisting of t-butyl, tetrahydropyranyl, and substituted or unsubstituted alicyclic hydrocarbons having 6-12 carbon atoms.
- 4. A photosensitive copolymer according to claim 1, wherein:
the copolymer includes an acid labile group selected from a group consisting of 1-methyl-1-cyclohexyl, 1-ethyl-1-cyclohexyl, 2-methyl-2-norbornyl, 2-ethyl-2-norbornyl, 2-methyl-2-isobornyl, 2-ethyl-2-isobornyl, 8-methyl-8-tricyclo[5.2.1.02,6]decanyl, 8-ethyl-8-tricyclo[5.2.1.02,6]decanyl, 2-methyl-2-adamantyl, 2-ethyl-2-adamantyl, 1-adamantyl-1-methylethyl, 2-methyl-2-fenchyl and 2-ethyl-2-fenchyl groups.
- 5. A photosensitive copolymer according to claim 1, wherein:
the copolymer includes an alkenyl ether monomer selected from the group consisting of alkenyl ether monomers represented by the formulas: 64wherein y is 0, 1 or 2; R6 is selected from a group consisting of alkyls and substituted alkyls having at least one and no more than 20 carbon atoms; and R7 is an acid labile group including a hydrocarbon or a substituted hydrocarbon having at least 4 and no more than 20 carbons.
- 6. A photosensitive copolymer according to claim 5, wherein:
R7 is selected from a group consisting of t-butyl, substituted cyclohexyl, 1-methyl-1-cyclohexyl, 1-ethyl-1-cyclohexyl, 2-methyl-2-norbornyl, 2-ethyl-2-norbornyl, 2-methyl-2-isobornyl, 2-ethyl-2-isobornyl, 8-methyl-8-tricyclo[5.2.1.02,6]decanyl, 8-ethyl-8-tricyclo[5.2.1.02,6]decanyl, 2-methyl-2-adamantyl, 2-ethyl-2-adamantyl, 1-adamantyl-1-methylethyl, 2-methyl-2-fenchyl and 2-ethyl-2-fenchyl groups.
- 7. A photosensitive copolymer according to claim 1, wherein:
at least one half of the haloalkyls included in the copolymer are fluoralkyls.
- 8. A photosensitive copolymer according to claim 1, wherein:
the copolymer has a Mw of between about 7,000 and 25,000; and a polydispersity of between about 1.7 and about 2.5.
- 9. A photosensitive copolymer according to claim 1, wherein:
the copolymer has a Mw of between about 12,000 and 19,000; and a polydispersity of between about 1.7 and about 2.5.
- 10. A photosensitive copolymer according to claim 1, wherein:
the copolymer includes a substituted or unsubstituted α-fluorinated acrylate monomer selected from the group represented by the formulas: 65
- 11. A photosensitive terpolymer including an α-fluorinated acrylate monomer, a first alkenyl ether monomer and a second alkenyl ether monomer having the formula II
- 12. A photosensitive terpolymer including an α-fluorinated acrylate monomer, a first alkenyl ether monomer and a second alkenyl ether monomer according to claim 11, wherein:
m/(m+n) is between about 0.3 and 0.5.
- 13. A photosensitive terpolymer according to claim 11, wherein:
the acid labile group is selected from a group consisting of t-butyl, substituted cyclohexyl, 1-methyl-1-cyclohexyl, 1-ethyl-1-cyclohexyl, 2-methyl-2-norbornyl, 2-ethyl-2-norbornyl, 2-methyl-2-isobornyl, 2-ethyl-2-isobornyl, 8-methyl-8-tricyclo[5.2.1.026]decanyl, 8-ethyl-8-tricyclo[5.2.1.026]decanyl, 2-methyl-2-adamantyl, 2-ethyl-2-adamantyl, 1-adamantyl-1-methylethyl, 2-methyl-2-fenchyl and 2-ethyl-2-fenchyl groups.
- 14. A photosensitive copolymer according to claim 1, wherein:
at least one half of the haloalkyls included in the terpolymer are fluoralkyls.
- 15. A photosensitive terpolymer according to claim 11, wherein:
the terpolymer has a Mw of between about 8,000 and 25,000; and a polydispersity of between about 1.6 and about 2.5.
- 16. A photosensitive terpolymer according to claim 11, wherein:
the terpolymer has a Mw of between about 10,000 and 15,000; and a polydispersity of between about 1.8 and about 2.3.
- 17. A photosensitive terpolymer including an α-fluorinated acrylate monomer, an alkenyl ether monomer and a dihydropyran having the formula III
- 18. A photosensitive terpolymer according to claim 17, wherein:
m/(m+n) is between about 0.3 and 0.5.
- 19. A photosensitive terpolymer according to claim 17, wherein:
the acid labile group is selected from a group consisting of t-butyl, substituted cyclohexyl, 1-methyl-1-cyclohexyl, 1-ethyl-1-cyclohexyl, 2-methyl-2-norbornyl, 2-ethyl-2-norbornyl, 2-methyl-2-isobornyl, 2-ethyl-2-isobornyl, 8-methyl-8-tricyclo[5.2.1.02,6]decanyl, 8-ethyl-8-tricyclo[5.2.1.02,6]decanyl, 2-methyl-2-adamantyl, 2-ethyl-2-adamantyl, 1-adamantyl-1-methylethyl, 2-methyl-2-fenchyl and 2-ethyl-2-fenchyl groups.
- 20. A photosensitive terpolymer according to claim 17, wherein:
at least one half of the haloalkyls included in the terpolymer are fluoralkyls.
- 21. A photosensitive terpolymer according to claim 17, wherein:
the terpolymer has a Mw of between about 8,000 and 25,000; and a polydispersity of between about 1.6 and about 2.5.
- 22. A photosensitive terpolymer according to claim 17, wherein:
the terpolymer has a Mw of between about 10,000 and 15,000; and a polydispersity of between about 1.8 and about 2.3.
- 23. A photosensitive terpolymer according to claim 17, wherein:
R5 is selected from a group consisting of t-butyl, substituted cyclohexyl, 2-methyl-2-norbornyl, 2-methyl-2-isobornyl, 2-ethyl-2-isobornyl, 8-methyl-8-tricyclo[5.2.1.02,6]decanyl, 2-methyl-2-adamantyl and 2-ethyl-2-adamantyl.
- 24. A photosensitive terpolymer including first and second α-fluorinated acrylate monomers and an alkenyl ether monomer having the formula IIB
- 25. A photosensitive terpolymer according to claim 24, wherein:
m/(m+n) is between about 0.3 and 0.5.
- 26. A photosensitive terpolymer according to claim 24, wherein:
the acid labile group is selected from a group consisting of t-butyl, substituted cyclohexyl, 1-methyl-1-cyclohexyl, 1-ethyl-1-cyclohexyl, 2-methyl-2-norbornyl, 2-ethyl-2-norbornyl, 2-methyl-2-isobornyl, 2-ethyl-2-isobornyl, 8-methyl-8-tricyclo[5.2.1.026]decanyl, 8-ethyl-8-tricyclo[5.2.1.026]decanyl, 2-methyl-2-adamantyl, 2-ethyl-2-adamantyl, 1-adamantyl-1-methylethyl, 2-methyl-2-fenchyl and 2-ethyl-2-fenchyl groups.
- 27. A photosensitive terpolymer according to claim 24, wherein:
at least one half of the haloalkyls included in the copolymer are fluoralkyls.
- 28. A photosensitive terpolymer according to claim 24, wherein:
the terpolymer has a Mw of between about 8,000 and 25,000; and a polydispersity of between about 1.6 and about 2.5.
- 29. A photosensitive copolymer according to claim 24, wherein:
the copolymer has a Mw of between about 10,000 and 15,000; and a polydispersity of between about 1.8 and about 2.3.
- 30. A photosensitive tetrapolymer including first and second α-fluorinated acrylate monomers and first and second alkenyl ether monomers having the formula IV
- 31. A photosensitive tetrapolymer according to claim 30, wherein:
m/(m+q) is between about 0.3 and 0.5.
- 32. A photosensitive tetrapolymer according to claim 30, wherein:
the acid labile group is selected from a group consisting of t-butyl, substituted cyclohexyl, 1-methyl-1-cyclohexyl, 1-ethyl-1-cyclohexyl, 2-methyl-2-norbornyl, 2-ethyl-2-norbornyl, 2-methyl-2-isobornyl, 2-ethyl-2-isobornyl, 8-methyl-8-tricyclo[5.2.1.02,6]decanyl, 8-ethyl-8-tricyclo[5.2.1.02,6]decanyl, 2-methyl-2-adamantyl, 2-ethyl-2-adamantyl, 1-adamantyl-1-methylethyl, 2-methyl-2-fenchyl and 2-ethyl-2-fenchyl groups.
- 33. A photosensitive tetrapolymer according to claim 30, wherein:
the tetrapolymer has a Mw of between about 10,000 and 20,000; and a polydispersity of between about 1.7 and about 2.5.
- 34. A photosensitive tetrapolymer according to claim 30, wherein:
the copolymer has a Mw of between about 13,000 and 19,000; and a polydispersity of between about 1.8 and about 2.2.
- 35. A photosensitive pentapolymer including first and second α-fluorinated acrylate monomers, first and second alkenyl ether monomers and a dihydrofuran having the formula V:
- 36. A photosensitive pentapolymer according to claim 35, wherein:
m/(m+q+s) is between about 0.3 and 0.5; and q/(m+q+s) is between about 0.3 and 0.5.
- 37. A photosensitive pentapolymer according to claim 35, wherein:
m/(m+q+s) is between about 0.3 and 0.5; and s/(m+q+s) is between about 0.3 and 0.5.
- 38. A photosensitive pentapolymer according to claim 35, wherein:
the acid labile group is selected from a group consisting of t-butyl, substituted cyclohexyl, 1-methyl-1-cyclohexyl, 1-ethyl-1-cyclohexyl, 2-methyl-2-norbornyl, 2-ethyl-2-norbornyl, 2-methyl-2-isobornyl, 2-ethyl-2-isobornyl, 8-methyl-8-tricyclo[5.2.1.02,6]decanyl, 8-ethyl-8-tricyclo[5.2.1.02,6]decanyl, 2-methyl-2-adamantyl, 2-ethyl-2-adamantyl, 1-adamantyl-1-methylethyl, 2-methyl-2-fenchyl and 2-ethyl-2-fenchyl groups.
- 39. A photosensitive pentapolymer according to claim 35, wherein:
the pentapolymer has a Mw of between about 7,000 and 25,000; and a polydispersity of between about 1.7 and about 2.5.
- 40. A photosensitive pentapolymer according to claim 35, wherein:
the copolymer has a Mw of between about 12,000 and 19,000; and a polydispersity of between about 1.8 and about 2.3.
- 41. A method of forming a photosensitive polymer comprising:
combining at least one alkenyl ether monomer selected from the group consisting of alkenyl ether monomers represented by the formulas: 71wherein y is 0, 1 or 2; R6 is selected from a group consisting of alkyls and substituted alkyls having at least one and no more than 20 carbon atoms; and R7 is an acid labile group including a hydrocarbon or a substituted hydrocarbon having at least 4 and no more then 20 carbons; and a substituted or unsubstituted α-fluorinated acrylate monomer selected from the group represented by the formulas: 72 in a solvent to form a polymerization solution, the polymerization solution being substantially free of heavy metals; heating the polymerization solution to a polymerization temperature for a polymerization period sufficient to cause the radical polymerization of the α-fluorinated acrylate and alkenyl ether monomers.
- 42. A method of forming a photosensitive polymer according to claim 41, wherein:
the solvent includes THF and AIBN; the polymerization temperature is at least 50° C.; the polymerization time is at least 1 hour; and the photosensitive polymer has a Mw of at least about 3,000 and a polydispersity of less than about 3.
- 43. A method of forming a photosensitive polymer according to claim 42, wherein:
the AIBN is present in an amount less than about 5 mol % based on the monomers; the polymerization temperature is at least 65° C.; the polymerization time is at least 4 hours; and the photosensitive polymer has a Mw of at least about 5,000 and a polydispersity of less than about 2.5.
- 44. A method of forming a photosensitive polymer according to claim 41, further comprising:
precipitating the polymer from the polymerization solution to obtain a precipitate; dissolving the precipitate in THF to form a polymer solution; precipitating the polymer from the polymer solution to obtain a second precipitate; and drying the second precipitate.
- 45. A photoresist composition suitable for forming patterns having a line/space pattern of less than 0.25 μm when exposed to light having a wavelength of 157 nm comprising:
a photosensitive polymer represented by a formula selected from a group consisting of 7374wherein x is 1 or 2; m+q+s=n+r R1 and R2 are independently selected from a group consisting of hydrogen and methyl; R3, R4, R8 and R9 are independently selected from a group consisting of hydrogen, hydroxy, alkyl, cycloalkyl, haloalkyl, alkoxy, carboxyl, carbonyl, ester and acid labile groups; and R5 and R10 are independently selected from a group consisting of hydrogen, hydroxy, alkyl, cycloalkyl, haloalkyl, alkoxy, carboxyl, carbonyl, ester and acid labile groups; and further wherein the polymer includes at least one monomer including an acid labile group; and a solvent.
- 46. A photoresist composition according to claim 45, wherein:
the acid labile group is selected from a group consisting of t-butyl, substituted cyclohexyl, 1-methyl-1-cyclohexyl, 1-ethyl-1-cyclohexyl, 2-methyl-2-norbornyl, 2-ethyl-2-norbornyl, 2-methyl-2-isobornyl, 2-ethyl-2-isobornyl, 8-methyl-8-tricyclo[5.2.1.02,6]decanyl, 8-ethyl-8-tricyclo[5.2.1.02,6]decanyl, 2-methyl-2-adamantyl, 2-ethyl-2-adamantyl, 1-adamantyl-1-methylethyl, 2-methyl-2-fenchyl and 2-ethyl-2-fenchyl groups.
- 47. A photoresist composition according to claim 45, wherein:
the photosensitive polymer has a Mw of between about 3,000 and 100,000; and a polydispersity of between about 1.5 and about 3.0.
- 48. A photoresist composition according to claim 45, wherein:
the photosensitive polymer includes at least two different photosensitive polymers, each of which has a Mw of between about 3,000 and 100,000; and a polydispersity of between about 1.5 and about 3.0.
- 49. A photoresist composition according to claim 45, wherein:
the photosensitive polymer has a Mw of between about 7,000 and 25,000; and a polydispersity of between about 1.7 and about 2.3.
- 50. A photoresist composition according to claim 45, further comprising:
a photoacid generator (PAG).
- 51. A photoresist composition according to claim 50, wherein:
the photoacid generator includes a compound selected from a group consisting of triarylsulfonium salts, diaryliodonium salts, sulfonates and mixtures thereof.
- 52. A photoresist composition according to claim 51, wherein:
the photoacid generator includes a compound selected from a group consisting of triphenylsulfonium triflate, triphenylsulfonium antimonate, diphenyliodonium triflate, diphenyliodonium antimonate, methoxydiphenyliodonium triflate, di-t-butyldiphenyliodonium triflate, 2,6-dinitrobenzyl sulfonates, pyrogallol tris(alkylsulfonates), N-hydroxysuccinimide triflate, norbornene-dicarboximide-triflate, triphenylsulfonium nonaflate, diphenyliodonium nonaflate, methoxydiphenyliodonium nonaflate, di-t-butyldiphenyliodonium nonaflate, N-hydroxysuccinimide nonaflate, norbornene-dicarboximide-nonaflate, PFOS (triphenylsulfonium perfluorooctanesulfonate), diphenyliodonium PFOS, methoxydiphenyliodonium PFOS, di-t-butyldiphenyliodonium triflate, N-hydroxysuccinimide PFOS, norbornene-dicarboximide PFOS and mixtures thereof.
- 53. A photoresist composition according to claim 51, wherein:
the photoacid generator comprises between about 1-30 wt % of the photoresist composition based on the photosensitive polymer.
- 54. A photoresist composition according to claim 45, further comprising:
an organic base.
- 55. A photoresist composition according to claim 54, wherein:
the organic base includes a tertiary amine compound.
- 56. A photoresist composition according to claim 55, wherein:
the organic base includes one or more tertiary amine compounds selected from a group consisting of triethylamine, triisobutylamine, triisooctylamine, triisodecylamine, diethanolamine, triethanolamine, N-alkyl substituted pyrrolidinone, N-alkyl substituted caprolactam, N-alkyl substituted valerolactam and mixtures thereof.
- 57. A photoresist composition according to claim 56, wherein:
the organic base is present at a concentration of about 0.01 to 2.0 wt % based on the photosensitive polymer.
- 58. A photoresist composition according to claim 45, further comprising:
at least one surfactant.
- 59. A photoresist composition according to claim 58, wherein:
the surfactant is present within the photoresist composition in an amount between about 30 to 200 ppm.
- 60. A photoresist composition according to claim 47, further comprising:
between about 1 and 30 wt % of a photoacid generator (PAG) selected from a group consisting of triphenylsulfonium triflate, triphenylsulfonium antimonate, diphenyliodonium triflate, diphenyliodonium antimonate, methoxydiphenyliodonium triflate, di-t-butyldiphenyliodonium triflate, 2,6-dinitrobenzyl sulfonates, pyrogallol tris(alkylsulfonates), N-hydroxysuccinimide triflate, norbornene-dicarboximide-triflate, triphenylsulfonium nonaflate, diphenyliodonium nonaflate, methoxydiphenyliodonium nonaflate, di-t-butyldiphenyliodonium nonaflate, N-hydroxysuccinimide nonaflate, norbornene-dicarboximide-nonaflate, PFOS (triphenylsulfonium perfluorooctanesulfonate), diphenyliodonium PFOS, methoxydiphenyliodonium PFOS, di-t-butyldiphenyliodonium triflate, N-hydroxysuccinimide PFOS, norbornene-dicarboximide PFOS and mixtures thereof; between about 0.01 and 2 wt % of an organic base selected from a group consisting of triethylamine, triisobutylamine, triisooctylamine, triisodecylamine, diethanolamine, triethanolamine, N-alkyl substituted pyrrolidinone, N-alkyl substituted caprolactam, N-alkyl substituted valerolactam and mixtures thereof; and between about 30 and 200 ppm surfactant.
- 61. A photoresist composition according to claim 45, wherein:
the photoresist composition is capable of forming patterns having line/space sizing of 0.25 μm or less when exposed to light having a wavelength of 157 nm at a light intensity of between about 10 and 30 mJ/cm2.
- 62. A photoresist composition according to claim 61, wherein:
the photoresist composition is capable of forming patterns having line/space sizing of 0.15 μm or less when exposed to light having a wavelength of 157 nm at a light intensity of between about 10 and 30 mJ/cm2.
- 63. A photoresist composition according to claim 61, wherein:
the photoresist composition is capable of forming patterns having line/space sizing of about 0.11 μm or less when exposed to light having a wavelength of 157 nm at a light intensity of between about 10 and 30 mJ/cm2.
- 64. A photosensitive polymer including at least one α-fluorinated acrylate monomer and at least one alkenyl ether monomer having the formula V:
- 65. A photosensitive polymer according to claim 64, wherein:
each acid labile group is selected from a group consisting of substituted and unsubstituted t-butyl, substituted and unsubstituted cyclohexyl, substituted and unsubstituted heterocyclo, substituted and unsubstituted 1-methyl-1-cyclohexyl, substituted and unsubstituted 1-ethyl-1-cyclohexyl, substituted and unsubstituted 2-methyl-2-norbornyl, substituted and unsubstituted 2-ethyl-2-norbornyl, substituted and unsubstituted 2-methyl-2-isobornyl, substituted and unsubstituted 2-ethyl-2-isobornyl, substituted and unsubstituted 8-methyl-8-tricyclo[5.2.1.02,6]decanyl, substituted and unsubstituted 8-ethyl-8-tricyclo[5.2.1.02,6]decanyl, substituted and unsubstituted 2-methyl-2-adamantyl, substituted and unsubstituted 2-ethyl-2-adamantyl, substituted and unsubstituted 1-adamantyl-1-methylethyl, substituted and unsubstituted 2-methyl-2-fenchyl and substituted and unsubstituted 2-ethyl-2-fenchyl groups.
- 66. A photosensitive polymer according to claim 64, wherein:
the photosensitive polymer includes a mixture of at least two different photosensitive polymers, each of which has a Mw of between about 3,000 and 100,000; and a polydispersity of between about 1.5 and about 3.0.
- 67. A photoresist composition according to claim 64, wherein:
the photosensitive polymer has a Mw of between about 7,000 and 25,000; and a polydispersity of between about 1.7 and about 2.3.
Priority Claims (1)
| Number |
Date |
Country |
Kind |
| 2003-85830 |
Nov 2003 |
KR |
|
CROSS-REFERENCE TO RELATED APPLICATION
[0001] This application is a continuation-in-part and claims domestic priority from U.S. patent application Ser. No. 10/132,804, which was filed Apr. 24, 2002, in the U.S. Patent and Trademark Office, which is, in turn, based on and claims priority from Korean Patent Application No. 2003-85830, which was filed Nov. 28, 2003, in the Korean Intellectual Property Office, the disclosures of which are incorporated herein by reference in their entirety.
Continuation in Parts (1)
|
Number |
Date |
Country |
| Parent |
10132804 |
Apr 2002 |
US |
| Child |
10799025 |
Mar 2004 |
US |