The field of the disclosed subject matter generally relates to device packages and to methods of manufacturing the device packages. In particular, the field of the disclosed subject matter relates to embedding of one or more dies in a substrate of a device package.
In conventional die packages, land grid array (LGA) assemblies may be used.
As seen in these figures, the conventional die package 100 includes a substrate 160 with conductive vias 150 extending from a top surface to a bottom surface of the substrate 160. Traces 140, which are connected to the conductive vias 150, are formed on the top surface of the substrate 160. The die package 100 also includes a die 110 connected to the traces 140 through die bumps 120. The die 110, the die bumps 120, and the traces 140 are encapsulated by a mold 130. On a bottom surface of the substrate 160, LGA pads 170 are connected to the conductive vias 150, and solder 180 are connected to the LGA pads 170.
In
In
Note that the outer boundary of the conventional die package 100 is defined by the outer boundary of the substrate 160 and is well outside of the boundary of the conductive vias 150, and even outside of the boundary of the traces 140 and the LGA pads 170. This indicates that the layout area of the conventional die package 100 is substantial, i.e., the conventional die package 100 has a large footprint. This in turn indicates that less area is available for other components and can increase costs.
This summary identifies features of some example aspects, and is not an exclusive or exhaustive description of the disclosed subject matter. Whether features or aspects are included in, or omitted from this Summary is not intended as indicative of relative importance of such features. Additional features and aspects are described, and will become apparent to persons skilled in the art upon reading the following detailed description and viewing the drawings that form a part thereof.
An exemplary assembly for a device package is disclosed. The assembly may include a substrate and a through-substrate via extending from a top surface of the substrate to a bottom surface of the substrate. The assembly may also include a trace on the top surface of the substrate, and may be electrically coupled to the through-substrate via. The assembly may further include a contact pad on the bottom surface of the substrate. The contact pad may be electrically coupled to the through-substrate via. A sidewall of the through-substrate via may be exposed. At least a portion of the through-substrate via may be within an outer side boundary of the substrate. Also, the trace and the contact pad may be within the outer side boundary of the substrate.
An exemplary device package is disclosed. The device package may include a substrate, a through-substrate via extending from a top surface of the substrate to a bottom surface of the substrate, and a trace on the top surface of the substrate. The trace may be electrically coupled to the through-substrate via. The device package may also include a die above the substrate. The die may be encapsulated by a mold on the top surface of the substrate. The die may be electrically coupled to the trace. The device package may further include a contact pad on the bottom surface of the substrate. The contact pad may be electrically coupled to the through-substrate via. A sidewall of the through-substrate via may be exposed. At least a portion of the through-substrate via may be within an outer side boundary of the substrate. Also, the trace and the contact pad may be within the outer side boundary of the substrate.
An exemplary method of manufacturing a device package is disclosed. The method may comprise forming a substrate, forming a through-substrate via to extend from a top surface of the substrate to a bottom surface of the substrate, and forming a trace on the top surface of the substrate to be electrically coupled to the through-substrate via. The method may also comprise locating a die above the substrate encapsulating the die with a mold on the top surface of the substrate. The die may be located so as to be electrically coupled to the trace. The method may further comprise forming a contact pad on the bottom surface of the substrate to be electrically coupled to the through-substrate via. The through-substrate via may be formed such that a sidewall of the through-substrate via is exposed, and at least a portion of the through-substrate via is within an outer side boundary of the substrate. The trace and the contact pad may be formed such that they are within the outer side boundary of the substrate.
The accompanying drawings are presented to aid in the description of examples of one or more aspects of the disclosed subject matter and are provided solely for illustration of the examples and not limitation thereof.
Aspects of the subject matter are provided in the following description and related drawings directed to specific examples of the disclosed subject matter. Alternates may be devised without departing from the scope of the disclosed subject matter. Additionally, well-known elements will not be described in detail or will be omitted so as not to obscure the relevant details.
The word “exemplary” is used herein to mean “serving as an example, instance, or illustration.” Any embodiment described herein as “exemplary” is not necessarily to be construed as preferred or advantageous over other embodiments. Likewise, the term “embodiments” does not require that all embodiments of the disclosed subject matter include the discussed feature, advantage or mode of operation.
The terminology used herein is for the purpose of describing particular examples only and is not intended to be limiting. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises”, “comprising,”, “includes” and/or “including”, when used herein, specify the presence of stated features, integers, processes, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, processes, operations, elements, components, and/or groups thereof.
Further, many examples are described in terms of sequences of actions to be performed by, for example, elements of a computing device. It will be recognized that various actions described herein can be performed by specific circuits (e.g., application specific integrated circuits (ASICs)), by program instructions being executed by one or more processors, or by a combination of both. Additionally, these sequence of actions described herein can be considered to be embodied entirely within any form of computer readable storage medium having stored therein a corresponding set of computer instructions that upon execution would cause an associated processor to perform the functionality described herein. Thus, the various aspects may be embodied in a number of different forms, all of which have been contemplated to be within the scope of the claimed subject matter. In addition, for each of the examples described herein, the corresponding form of any such examples may be described herein as, for example, “logic configured to” perform the described action.
Above the substrate 260, one or more traces 240 may be formed on the top surface of the substrate 260 to be electrically coupled to the TSVs 250. The traces 240 may be formed from conductive materials such as copper. A die 210 may be electrically coupled to the traces 240 through one or more die bumps 220. An example of the die 210 may be a semiconductor device. The die 210 including the die bumps 220 may be encapsulated by a mold 230. The mold 230, which may be formed on the top surface of the substrate 260, may also encapsulate the traces 240.
Below the substrate 260, one or more contact pads 270 may be formed on the bottom surface of the substrate 260 to be electrically coupled with the TSVs 250. The contact pads 270 may be LGA pads, and may be formed from conductive materials such as copper. Conductive joints 280, or simply joints 280, may be electrically coupled with the contact pads 270. For example, the joints 280, which may be solder pads, may be formed on the bottom surface of the contact pads 270. In this way, the die 210 may be electrically coupled to the joints 280 through the die bumps 220, the traces 240, the TSVs 250, and the contact pads 270. Some of the contact pads 270 may be signal pads configured to carry electrical signals from/to the die 210. Some others of the contact pads 270 may be power pads configured to provide supply voltage/ground to the die 210.
It should be noted that the combination of the substrate 260, the TSVs 250, the traces 240, and the contact pads 270 may be referred to as an assembly for the device package 200 in a sense that the assembly may be provided separately. For example, the device package 200 may be formed by attaching the die 210 to the assembly on top and attaching the assembly to a structure (e.g., PCB) on the bottom through the joints 280. That is, in an aspect, the assembly may be manufactured apart from other components of the completed device package 200.
As indicated,
Also as indicated,
One difference (of which there can be several) between the device package 200 and the conventional die package 100 is that the device package 200 can be made to have a smaller footprint than the conventional die package 100. Recall that the outer boundary of the conventional die package 100 is well outside of the boundary defined by the conductive vias 150, the traces 140, or by the LGA pads 170. As seen in
The device package 200 illustrated in
The pin-to-pin compatibility means that the conventional die package 100 may be replaced with the device package 200 and no functionality would be lost. This can be an important consideration when manufacturing a device such as a smart phone. An individual component of the smart phone such as a RF module may be supplied by multiple vendors. By providing a compatible component that has advantages such as lower real estate foot print and/or reduce costs, a vendor may gain a competitive advantage.
In an aspect, the smaller footprint while maintaining the pin-to-pin compatibility may be achieved by reducing the outer boundary of the device package 200. Referring back to
But unlike the conventional die package 100 in which the conductive vias 150 are enclosed entirely within the substrate 160, the device package 200 may be such that the outer boundary of the substrate 260 need not be any larger than the boundaries defined by the TSVs 250, the traces 240, and/or the contact pads 270. For example, the device package 200 may be cut so as to expose sidewalls 255 of the TSVs 250. As seen in
As illustrated in
However, this is optional, i.e., it is not necessary for the joints 280 to be formed on the sidewalls 255 of the TSVs 250. Also, the amount of the sidewall 255 exposed or covered by the joint 280 for each TSV 250 may be individualized. In other words, for each TSV 250, some, all or none of the sidewall 255 of that TSV 250 may be in contact with the joint 280 (not shown). This means that a vertical portion of one joint 280 need not be at a same height as a vertical portion of another joint 280. Note that even with joints 280 being formed on the sidewalls 255, the footprint of the device package 200 can still be smaller than the conventional die package 100.
While the joints 280 on the sidewalls 255 are optional, there can be some advantages. Recall that with the conventional die package 100, the conductive vias 150 are entirely within the boundary defined by the substrate 160. Therefore, the substrate 160 can provide a measure of mechanical support. But also recall that with the example device package 200, the sidewalls 255 of the TSVs 250 may be exposed. As a result, less support may be provided.
However, by forming the joints 280 on the sidewalls 255, the mechanical integrity of the device package 200 may be enhanced. Thus, the joints 280 may be viewed as being examples of means for providing conductance with support. In addition, the electrical conductivity and/or the thermal conductivity may be enhanced by the joints 280 formed on the sidewalls 255 of the TSVs 250. Even with the joints 280 formed on the sidewalls 255, the footprint of the device package 200 can still be less than the conventional die package 100.
The first stage package illustrated in
In
Recall that for any particular TSV 250, the corresponding joint 280 may be formed on some, none, or all of the sidewall 255 of that TSV 250. In an aspect, the reflow process used to attach the joints 280 to the bottom surfaces of the contact pads 270 may also be used to form the vertical portions of the joints 280 on the sidewalls 255. Factors such as amount of solder paste on the board 310, solder paste compounds, temperature, and so on may be controlled to control an amount of wicking that may occur, which in turn may determine an amount of the vertical portions of the joints being formed on the sidewalls 255.
In block 410, the first stage package may be formed as illustrated in
One or more of the components, processes, features, and/or functions illustrated in
The following is a non-exhaustive list of benefits:
Those of skill in the art will appreciate that information and signals may be represented using any of a variety of different technologies and techniques. For example, data, instructions, commands, information, signals, bits, symbols, and chips that may be referenced throughout the above description may be represented by voltages, currents, electromagnetic waves, magnetic fields or particles, optical fields or particles, or any combination thereof.
Further, those of skill in the art will appreciate that the various illustrative logical blocks, modules, circuits, and algorithm steps described in connection with the embodiments disclosed herein may be implemented as electronic hardware, computer software, or combinations of both. To clearly illustrate this interchangeability of hardware and software, various illustrative components, blocks, modules, circuits, and steps have been described above generally in terms of their functionality. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the overall system. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present disclosure.
The methods, sequences and/or algorithms described in connection with the embodiments disclosed herein may be embodied directly in hardware, in a software module executed by a processor, or in a combination of the two. A software module may reside in RAM memory, flash memory, ROM memory, EPROM memory, EEPROM memory, registers, hard disk, a removable disk, a CD-ROM, or any other form of storage medium known in the art. An exemplary storage medium is coupled to the processor such that the processor can read information from, and write information to, the storage medium. In the alternative, the storage medium may be integral to the processor.
While the foregoing disclosure shows illustrative embodiments, it should be noted that various changes and modifications could be made herein without departing from the scope of the disclosure as defined by the appended claims. The functions, steps and/or actions of the method claims in accordance with the embodiments described herein need not be performed in any particular order. Furthermore, although elements may be described or claimed in the singular, the plural is contemplated unless limitation to the singular is explicitly stated.