The present disclosure relates to a semiconductor device, a manufacturing method, an imaging element, and an electronic device, and especially relates to a semiconductor device, a manufacturing method, an imaging element, and an electronic device capable of reducing manufacturing steps in a stacked structure obtained by stacking two or more semiconductor substrates.
At present, in semiconductor devices, a stacked structure obtained by stacking a plurality of semiconductor substrates begins to be adopted in order to reduce a chip area, suppress wiring resistance, and reduce power consumption. Especially mass production is actually performed as a high bandwidth memory (HBM) in a dynamic random access memory (DRAM) and as a stacked CIS in a CMOS image sensor (CIS).
Furthermore, as a method of electrically connecting semiconductor substrates of the stacked structure to each other, for example, a through silicon via (through Si via; TSV), a μ bump, Cu—Cu direct bonding and the like are used. Among them, the through silicon via is extensively developed.
For example, Patent Document 1 discloses a semiconductor device in which a storage element provided on a back surface of a semiconductor substrate and a transistor provided on a surface of the semiconductor substrate are electrically connected to each other by using a contact plug extended to penetrate an isolation region of the semiconductor substrate.
As described above, the semiconductor device of the stacked structure obtained by stacking two or more semiconductor substrates has been conventionally developed; however, from a viewpoint of simplification of manufacturing steps, suppression of a manufacturing cost and the like, for example, further reduction in the manufacturing steps is required.
The present disclosure is achieved in view of such a situation, and an object thereof is to reduce the manufacturing steps in the stacked structure obtained by stacking two or more semiconductor substrates.
A semiconductor device according to an aspect of the present disclosure is provided with a first semiconductor substrate in which a first wiring layer is stacked on a first semiconductor layer, a second semiconductor substrate in which a second wiring layer is stacked on a second semiconductor layer, and a through via which electrically connects the first semiconductor substrate and the second semiconductor substrate to each other in a stacked structure obtained by stacking at least the first semiconductor substrate and the second semiconductor substrate and penetrates at least the first semiconductor layer, in which the through via is formed in an embedded oxide film formed when element isolation of a semiconductor element formed in the first semiconductor layer is performed.
A manufacturing method according to an aspect of the present disclosure is a manufacturing method of a semiconductor device of a stacked structure obtained by stacking at least a first semiconductor substrate in which a first wiring layer is stacked on a first semiconductor layer and a second semiconductor substrate in which a second wiring layer is stacked on a second semiconductor layer, the manufacturing method provided with a step of electrically connecting the first semiconductor substrate and the second semiconductor substrate to each other in the stacked structure obtained by stacking at least the first semiconductor substrate and the second semiconductor substrate, and forming a through via which penetrates at least the first semiconductor layer in an embedded oxide film formed when element isolation of a semiconductor element formed in the first semiconductor layer is performed.
An imaging element according to an aspect of the present disclosure is provided with a sensor substrate in which a first wiring layer is stacked on a first semiconductor layer, a logic substrate in which a second wiring layer is stacked on a second semiconductor layer, and a through via which electrically connects the sensor substrate and the logic substrate to each other in a stacked structure obtained by stacking at least the sensor substrate and the logic substrate and penetrates at least the first semiconductor layer, in which the through via is formed in an embedded oxide film formed when element isolation of a semiconductor element formed in the first semiconductor layer is performed.
An electronic device according to an aspect of the present disclosure is provided with an imaging element including a sensor substrate in which a first wiring layer is stacked on a first semiconductor layer, a logic substrate in which a second wiring layer is stacked on a second semiconductor layer, and a through via which electrically connects the sensor substrate and the logic substrate to each other in a stacked structure obtained by stacking at least the sensor substrate and the logic substrate and penetrates at least the first semiconductor layer, in which the through via is formed in an embedded oxide film formed when element isolation of a semiconductor element formed in the first semiconductor layer is performed.
In an aspect of the present disclosure, in a stacked structure obtained by at least stacking a first semiconductor substrate in which a first wiring layer is stacked on a first semiconductor layer and a second semiconductor substrate in which a second wiring layer is stacked on a second semiconductor layer, a through via which electrically connects the first semiconductor substrate and the second semiconductor substrate to each other and penetrates at least the first semiconductor layer is formed in an embedded oxide film formed when element isolation of a semiconductor element formed in the first semiconductor layer is performed.
According to one aspect of the present disclosure, it is possible to reduce the manufacturing steps in the stacked structure in which two or more semiconductor substrates are stacked.
Note that, the effects are not necessarily limited to the effects herein described and may include any of the effects described in the present disclosure.
Hereinafter, specific embodiments to which the present technology is applied are described in detail with reference to the drawings.
As illustrated in
The upper silicon substrate 12 is formed by stacking a wiring layer 22 on a semiconductor layer 21, and the lower silicon substrate 13 is formed by stacking a wiring layer 32 on a semiconductor layer 31. Then, the semiconductor device 11 has a configuration in which the semiconductor layer 21 of the upper silicon substrate 12, the lower silicon substrate 13, and the wiring layer 32 are electrically and mechanically joined on a joining surface (surface indicated by broken line in
The semiconductor layer 21 is formed, for example, by embedding an embedded oxide film 42 having an insulation property in a semiconductor region 41 formed by using a semiconductor such as single crystal silicon. The embedded oxide film 42 is used as an isolation region for isolating the semiconductor element such as the MOS transistor 14-1 formed in the semiconductor region 41, and is also used to insulate a through via 54-3 from the semiconductor region 41 in the example illustrated in
In the semiconductor region 41, an N-type well 43 to be a region for forming the MOS transistor 14-1, a P-type region 44 to be one of a source or a drain, and a P-type region 45 to be the other of the source or the drain are formed. Furthermore, a gate electrode 52 of the MOS transistor 14-1 is arranged between the P-type region 44 and the P-type region 45 on a surface of the semiconductor layer 21, and a sidewall 53 is formed to surround a periphery of the gate electrode 52.
In the wiring layer 22, a plurality of wires 55 is arranged in a multi-layered manner so as to be insulated by an insulating film 51. In the example illustrated in
Here, as is the case with the contact electrodes 54-1 and 54-2, the through via 54-3 is formed to penetrate the embedded oxide film 42 embedded in the semiconductor region 41 of the semiconductor layer 21 by using conductive metal such as tungsten. For example, the through via 54-3 is designed to have a size with a diameter D equal to or larger than 70 nm, the size equivalent to that of the contact electrodes 54-1 and 54-2, and is formed to penetrate the embedded oxide film 42 embedded with a depth H of about 200 nm. Furthermore, a width W of the embedded oxide film 42 formed around the through via 54-3, in other words, a distance from a side surface of the through via 54-3 to the semiconductor region 41 is designed to be about 10 to 100 nm such that an insulation property therebetween may be maintained. However, in order to suppress capacitance between the semiconductor region 41 and the through via 54-3, the width W of the embedded oxide film 42 may be designed to be 100 nm or larger.
For example, as illustrated in a planar manner in
The semiconductor layer 31 includes a semiconductor region 61 formed by using a semiconductor such as single crystal silicon, and on a surface of the semiconductor layer 31, a gate electrode 72-1 forming the MOS transistor 14-2 and a gate electrode 72-2 forming the MOS transistor 14-3 are arranged. Furthermore, a sidewall 73-1 is formed so as to surround a periphery of the gate electrode 72-1, and a sidewall 73-2 is formed so as to surround a periphery of the gate electrode 72-2.
In the wiring layer 32, a plurality of wires is arranged in a multi-layered manner so as to be insulated by an insulating film 71; in the example in
In the semiconductor device 11 having such a configuration, manufacturing steps may be reduced by forming the through via 54-3 inside the embedded oxide film 42 formed when the element isolation of the MOS transistor 14-1 formed in the semiconductor layer 21 is performed. As a result, cost reduction of the semiconductor device 11 may be realized.
Note that, the semiconductor device 11 has a two-layer structure of at least the upper silicon substrate 12 and the lower silicon substrate 13, and the through via 54-3 may be adopted to all electrical connections provided between them. Furthermore, the semiconductor device 11 may have a multi-layer structure of two or more layers, and in this case also, the through via 54-3 may be adopted to electrical connection between multi-layer silicon substrates.
<First Manufacturing Method of Semiconductor Device>
A manufacturing method of the semiconductor device 11 is described with reference to
As illustrated in
As illustrated in
As illustrated in
As illustrated in
As illustrated in
As illustrated in
As illustrated in
As illustrated in
Thereafter, the support substrate 15 is removed and the semiconductor device 11 as illustrated in
As described above, in the semiconductor device 11, the manufacturing steps may be reduced by forming the through via 54-3 inside the embedded oxide film 42 formed when performing the element isolation of the MOS transistor 14-1 formed in the semiconductor layer 21 is performed. In other words, by providing the through via 54-3 inside the embedded oxide film 42, the semiconductor device 11 may have a structure in which the through via 54-3 is not in contact with the semiconductor region 41. As a result, for example, it is possible to reduce a step of forming an insulating film for the through holes 81-3 after forming the through holes 81-3 (
Furthermore, in the semiconductor device 11, the contact electrodes 54-1 and 54-2 and the through via 54-3 may be formed at the same step (third step in
Furthermore, in the semiconductor device 11, a thickness of the semiconductor layer 21 through which the through via 54-3 penetrates may be substantially the same as or smaller than the thickness (depth H illustrated in
Furthermore, the semiconductor device 11 in which the thickness of the semiconductor layer 21 is made smaller than that in the conventional art and it is not necessary to dig the through via 54-3 deeply may be manufactured without using a dedicated device for increasing an aspect ratio (ratio of depth to diameter) for processing the through hole 81-3, for example. Moreover, in the semiconductor device 11, a diameter of the through via 54-3 may be reduced by reducing a depth of the through via 54-3, and a chip area may be reduced as compared with that in the conventional art.
The semiconductor device 11A illustrated in
Accordingly, in the semiconductor device 11A, the through via 54-3 and the wire 55 may be formed at the same step, and manufacturing steps may be reduced.
<Second Manufacturing Method of Semiconductor Device>
A manufacturing method of the semiconductor device 11A is described with reference to
As illustrated in
As illustrated in
As illustrated in
As illustrated in
As illustrated in
As illustrated in
Thereafter, after steps similar to the fifth to eighth steps described with reference to
As described above, in the semiconductor device 11A, the wire 55 and the through via 54-3A may be formed at the same step (sixteenth step in
It goes without saying that, in the semiconductor device 11A as is the case with the semiconductor device 11 in
Third to sixth configuration examples of the semiconductor device are described with reference to
As illustrated in
For example, in the semiconductor device 11B, the semiconductor layer 21B is formed by using a semiconductor region 41B thicker than the semiconductor region 41 in
The semiconductor device 11B formed in this manner may have, for example, a layout to apply substrate bias. In other words, in the semiconductor device 11B, the embedded oxide film 42B in the region where the through via 54-3B is arranged may be made deeper than an element isolation portion of the MOS transistor 14-1, thereby applying back bias to the MOS transistor 14-1.
As illustrated in
For example, the semiconductor device 11C is formed by a method of separating P-type and N-type in the semiconductor layer 21C, and a MOS transistor 14-4 is formed in a P-type well 101 so as to be separated from a MOS transistor 14-1 formed in an N-type well 43. In other words, in the semiconductor device 11C, a P-type semiconductor region and an N-type semiconductor region are differently formed in the semiconductor layer 21C, and in a case where a P-type substrate is used in the upper silicon substrate 12C, a well 101 having high P-type impurity density is formed on a back surface side of the upper silicon substrate 12C.
Then, in the semiconductor layer 21C, N-type regions 102 and 103 are formed in the P-type well 101, a gate electrode 104 is arranged on a surface therebetween, and a sidewall 105 is formed to surround a periphery of the gate electrode 104. Furthermore, in the wiring layer 22C, a wire 55-4 is connected to a gate electrode 104 via a contact electrode 54-4 and a wire 55-5 is connected to an N-type region 103 via a contact electrode 54-5.
As described above, in the semiconductor device 11C, the P-type substrate is used in the semiconductor layer 21C and a dense P-type well 101 is formed on a back surface thereof, so that a structure of suppressing leak current generated between the P-type well 101 and the N-type well 43 may be realized.
As illustrated in
In other words, in the semiconductor device 11D, a connecting electrode 111 is provided so as to be exposed on a back surface side of the semiconductor layer 21D, and a through via 54-3D is connected to the connecting electrode 111 having a size larger than a diameter of the through via 54-3D. Then, in the semiconductor device 11D, when the upper silicon substrate 12D and a lower silicon substrate 13 are joined, the connecting electrode 111 and an upper layer wire 79 are directly bonded.
The semiconductor device 11D configured in this manner may avoid occurrence of a situation in which sufficient connection strength cannot be obtained, a situation in which a resistance value cannot be lowered and the like depending on the diameter of the through via 54-3D. In other words, in the semiconductor device 11D, by providing the connecting electrode 111 having the size larger than the diameter of the through via 54-3D, the sufficient connection strength may be secured in joint to the lower silicon substrate 13, and the resistance value in a joint part may be suppressed. As a result, performance of the semiconductor device 11D may be improved.
As illustrated in
In the semiconductor device 11E, for example, a silicon on insulator (SOI) substrate is used in the semiconductor layer 21E, and a BOX film (thermal oxide film) of the SOI substrate is used as an oxide film 121 provided on a back surface of the semiconductor layer 21E.
The semiconductor device 11E configured in this manner may reduce steps of forming an insulating film in order to secure an insulation property of the back surface of the upper silicon substrate 12E.
An application example of the above-described semiconductor device 11 to an image sensor is described with reference to
As illustrated in
For example, in the upper silicon substrate 12F, a photoelectric conversion layer 132 formed by using an organic film is stacked on a semiconductor layer 21F, and a color filter 133 and an on-chip lens 134 are stacked for each pixel 131. In the configuration example of the semiconductor device 11F illustrated in
Furthermore, in a wiring layer 22F of the upper silicon substrate 12F, an upper layer wire 57 is provided so as to be exposed to a surface of the wiring layer 22F, and the upper layer wire 57 is connected to a wire 55-2 via a contact electrode 56.
In the semiconductor device 11F configured in this manner, a through via 54-3 may be used for connecting the upper silicon substrate 12F configured as the sensor substrate on which a plurality of pixels is arranged to the lower silicon substrate 13 used as a logic substrate which applies signal processing to a pixel signal output from the sensor substrate.
Note that, in the semiconductor device 11, as in the semiconductor device 11F, a backside irradiation type CMOS image sensor may be used in addition to a configuration in which an organic film is used in the photoelectric conversion layer 132.
As illustrated in
Then, in the semiconductor device 11G, a configuration in which the sensor substrate 16 is stacked and a wiring layer 22G of the upper silicon substrate 12G is formed to be connected to the sensor substrate 16 is different from that of the semiconductor device 11 in
The sensor substrate 16 is a so-called backside irradiation type CMOS image sensor in which a wiring layer 152 is stacked on a surface of a semiconductor layer 151 and a color filter 153 and an on-chip lens 154 are stacked on a back surface of the semiconductor layer 151.
In a configuration example of the semiconductor device 11G illustrated in
The pixel 141-1 is obtained by forming a photodiode 161-1 on a semiconductor layer 151, stacking a color filter 153-1 and an on-chip lens 154-1 on a back surface side of the semiconductor layer 151, and forming a MOS transistor 163-1 on a surface side of the semiconductor layer 151. In the MOS transistor 163-1, a sidewall 165-1 is formed to surround a periphery of a gate electrode 164-1, and the gate electrode 164-1 is connected to an upper layer wire 172-1 via a contact electrode 173-1. Furthermore, a FD unit 162 is formed via the MOS transistor 163-1 in the semiconductor layer 151, the FD unit 162 is connected to an upper layer wire 172-2 via a contact electrode 173-2, and the upper layer wire 172-2 and the upper layer wire 57 are joined by direct bonding.
A pixel 141-2 is obtained by forming a photodiode 161-2 on the semiconductor layer 151, stacking a color filter 153-2 and an on-chip lens 154-2 on the back surface side of the semiconductor layer 151, and forming a MOS transistor 163-2 on the surface side of the semiconductor layer 151. In the MOS transistor 163-2, a sidewall 165-2 is formed to surround a periphery of a gate electrode 164-2, and the gate electrode 164-2 is connected to an upper layer wire 172-3 via a contact electrode 173-3. Note that, although not illustrated, an FD unit is formed as in the pixel 141-1.
In the semiconductor device 11G configured in this manner, a through via 54-3 may be used for connecting the upper silicon substrate 12G and the lower silicon substrate 13 used as the logic substrates which apply signal processing to a pixel signal output from the sensor substrate 16. Furthermore, depending on the structure of the semiconductor device 11G, the through via 54-3 may be applied to connect all the substrates from the sensor substrate 16 to the lower silicon substrate 13.
Note that, the present technology is not limited to the application to the image sensor, and is applicable to, for example, a DRAM memory and the like. Furthermore, the present technology is applicable to a semiconductor device having a multi-layer structure of two or more layers.
Note that, the semiconductor device 11F or 11G applied to the image sensor as described above is applicable to various electronic devices such as an imaging system such as a digital still camera and a digital video camera, a portable phone having an imaging function, or another device having the imaging function.
As illustrated in
The optical system 202 including one or a plurality of lenses guides image light from an object (incident light) to the imaging element 203 to form an image on a light-receiving surface (sensor unit) of the imaging element 203.
As the imaging element 203, the above-described semiconductor device 11F or 11G is applied. Electrons are accumulated in the imaging element 203 for a certain period in accordance with the image formed on the light-receiving surface via the optical system 202. Then, a signal corresponding to the electrons accumulated in the imaging element 203 is supplied to the signal processing circuit 204.
The signal processing circuit 204 performs various types of signal processing on the pixel signal output from the imaging element 203. The image (image data) obtained by the signal processing applied by the signal processing circuit 204 is supplied to the monitor 205 to be displayed or supplied to the memory 206 to be stored (recorded).
By applying the semiconductor device 11F or 11G described above, the imaging device 201 configured in this manner may achieve, for example, further cost reduction.
The above-described image sensor may be used in various cases in which light such as visible light, infrared light, ultraviolet light, and X-ray is sensed as hereinafter described, for example.
Note that, the present technology may also have following configurations.
(1)
A semiconductor device including:
(2)
The semiconductor device according to (1) described above,
(3)
The semiconductor device according to (1) described above,
(4)
The semiconductor device according to any one of (1) to (3) described above,
(5)
The semiconductor device according to any one of (1) to (3),
(6)
The semiconductor device according to any one of (1) to (5) described above,
(7)
A manufacturing method of a semiconductor device of a stacked structure obtained by stacking at least a first semiconductor substrate in which a first wiring layer is stacked on a first semiconductor layer and a second semiconductor substrate in which a second wiring layer is stacked on a second semiconductor layer,
(8)
An imaging element including:
(9)
An electronic device including
Note that, the embodiments are not limited to the above-described embodiments and may be variously changed without departing from the gist of the present disclosure. Furthermore, the effects described in this specification are illustrative only and are not limitative; there may also be another effect.
Number | Date | Country | Kind |
---|---|---|---|
2017-089599 | Apr 2017 | JP | national |
Number | Date | Country | |
---|---|---|---|
Parent | 16496006 | Sep 2019 | US |
Child | 18197515 | US |