The present invention relates to a method for manufacturing a semiconductor device.
As semiconductor devices become more sophisticated and more integrated, semiconductor devices having a high-κ metal gate transistor (referred to below as an HKMG transistor) in which a high-κ film is employed as a gate insulating film have come into use. In a semiconductor device having this HKMG transistor, the N-channel MOS (NMOS) transistor and the P-channel MOS (PMOS) transistor have different structures, so the NMOS gate stack and the PMOS gate stack have to be made separately.
For example, JP 2010-199610 A (Patent Document 1) and JP 2011-35229 A (Patent Document 2) describe a configuration comprising an HKMG transistor having an NMOS gate stack and an HKMG transistor having a PMOS gate stack on the same substrate.
Patent Document 1: JP 2010-199610 A
Patent Document 2: JP 2011-35229 A
When the NMOS gate stack and the PMOS gate stack are produced separately in a semiconductor device having the abovementioned HKMG transistor, a difference in level occurs between the NMOS gate stack and the PMOS gate stack, and therefore a seam is formed in a gate mask insulating film which is subsequently formed, and when the contact plugs and peripheral wiring are formed, the metal of the wires enters the seam and this leads to a problem in terms of short-circuiting between wires.
This problem will be described in detail with the aid of
An NMOS gate stack 200 comprising a first high-κ film 201, an NMOS metal gate 202, and a first amorphous silicon film 203 is formed in an NMOS transistor region 4, and a PMOS gate stack 300 comprising a second high-κ film 301, a PMOS metal gate 302, and a second amorphous silicon film 303 are formed in a PMOS transistor region 5, and a difference in level D1 is present between the NMOS gate stack 200 and the PMOS gate stack 300.
When a third amorphous silicon film 502, a metal composite film 503 and a gate mask insulating film 504 constituting a peripheral gate 501 are formed during bit line gate formation, a seam D2 is produced in the gate mask insulating film 504 because of the difference in level D1. This seam D2 appears at the surface when peripheral wires 509 are subsequently formed, and the metal of the peripheral wires 509, e.g. a tungsten film 11, may enter the seam D2. In this case, if a plurality of peripheral wires 509 of different potential are applied to the same seam D2, a short-circuit D3 is produced through the tungsten film 11 that has entered the seam D2.
The present invention provides a method for manufacturing a semiconductor device, which makes it possible to prevent short-circuiting between wires without the formation of a seam in a gate mask insulating film in a peripheral circuit region.
The method for manufacturing a semiconductor device according to one mode of the present invention is characterized in that:
Furthermore, the method for manufacturing a semiconductor device according to another mode of the present invention is characterized in that:
The present invention makes it possible to prevent short-circuiting between wires without the formation of a seam in a gate mask insulating film in a peripheral circuit region.
The method for manufacturing a semiconductor device, and a semiconductor device to which the present invention is applied will be described in detail below with reference to the figures. It should be noted that the figures used in the following description may be depicted with portions that constitute features being enlarged for the sake of convenience in order to facilitate an understanding of such features, and the dimensional proportions of the constituent elements do not necessarily correspond to the actual proportions. Furthermore, the materials and dimensions etc. given by way of example in the following description constitute one example but the present invention is not necessarily limited thereby and these may be varied, as appropriate, within a scope that does not alter the essential point of the present invention.
The structure of a semiconductor device according to a first mode of embodiment of the present invention will be described with the aid of
An element isolation region 101 is formed in such a way as to divide the surface of the semiconductor substrate 100, a plurality of memory cell active regions 102 which are inclined in the W-direction that is inclined from the X-direction are provided in alignment in the X-direction and the Y-direction in the memory cell region 2, NMOS active regions 103 are provided in alignment in the Y-direction in an NMOS transistor region 4, and PMOS active regions 104 are provided in alignment in the Y-direction in a PMOS transistor region 5.
Here, the shape, arrangement and number of memory cell active regions 102, NMOS active regions 103, and PMOS active regions 104 need not be as shown in the figures. Furthermore, a first interlayer insulating film is provided on the surface of the semiconductor substrate 100 in the memory cell region 2, and word lines 400 which extend in the Y-direction intersecting the memory cell active regions 102, divide the memory cell active regions 102 into three, and sandwich the first interlayer insulating film 402 with the memory cell active region 102 are also provided thereon. The upper part of the word lines 400 is sealed by a cap insulating film.
Furthermore, bit line contact plugs 404 are provided in such a way as to connect to the central portion of the memory cell active regions 102 lying between the word lines 400. Bit lines 500 extending in the X-direction are provided in such a way as to connect to the upper surfaces of the bit line contact plugs 404. The bit lines 500 comprise a third amorphous silicon film 502, a metal composite film 503, and a gate mask insulating film 504.
Furthermore, a peripheral gate 501 is provided on a central portion of the plurality of NMOS active regions 103 with an NMOS gate stack 200 interposed. The NMOS gate stack 200 comprises a first high-κ film 201, NMOS gate metal 202, and a first amorphous silicon film 203.
Furthermore, the peripheral gate 501 is provided on a central portion of the plurality of PMOS active regions 104 with a PMOS gate stack 300 interposed. The PMOS gate stack 300 comprises a second high-κ film 301, PMOS gate metal 302, and a second amorphous silicon film 303. The peripheral gate 501 has the same structure as the bit lines 500.
Furthermore, a liner film 505 is provided on the side surfaces of the bit lines 500 and the peripheral gate 501, and a second interlayer insulating film 506 is provided in such a way as to cover the bit lines 500, peripheral gate 501, and liner film 505, and is planarized by means of CMP until the gate mask insulating film 504 is apparent. Capacitor contact plugs 507 are provided in such a way as to connect at both ends either side of the word lines 400 to the memory cell active regions 102 through the second interlayer insulating film 506.
Furthermore, peripheral contact plugs 508 are provided in such a way as to connect at both ends either side of the peripheral gate 501 to the NMOS active regions 103 and PMOS active regions 104 through the second interlayer insulating film 506, and peripheral wires 509 are provided in such a way as to connect to the upper surfaces of the peripheral contact plugs 508.
Furthermore, a stopper film 510 is provided in such a way as to cover the whole surface of the semiconductor substrate 100 including the upper surfaces of the capacitor contact plugs 507 and the peripheral wires 509. A third interlayer insulating film 511 is provided on the stopper film 510. Capacitors 512 comprising an upper electrode 515, a capacitor insulating film 514 and a lower electrode 513 connected to the upper surface of the capacitor contact plug 507 are provided through the third interlayer insulating film 511 and the stopper film 510.
A fourth interlayer insulating film 516 is provided in such a way as to cover the upper surface of the capacitors 512 and the third interlayer insulating film 511. Wiring contact plugs 517 connecting to the peripheral wires 509 are provided through the fourth interlayer insulating film 516, third interlayer insulating film 511, and stopper film 510. Wires 518 are provided in such a way as to connect to the upper surfaces of the wiring contact plugs 517. A protective insulating film 519 is provided in such a way as to cover the wires 518.
Here, the difference in level D1 is filled by the third amorphous silicon film 502 and the upper surface of the third amorphous silicon film 502 is planarized, so a seam is not produced in the gate mask insulating film 504. Short-circuiting is therefore unlikely to occur in the peripheral wires 509.
The method for manufacturing the semiconductor device 1 according to the first mode of embodiment will be described next with the aid of
An NMOS gate stack 200 comprising a first high-κ film 201, NMOS gate metal 202, and a first amorphous silicon film 203, and a PMOS gate stack 300 comprising a second high-κ film 301, PMOS gate metal 302 and a second amorphous silicon film 303 are then formed by means of a known method. Here, a difference in level D1 is present between the NMOS gate stack 200 and the PMOS gate stack 300.
Capacitor contact plugs 507 connecting to the memory cell active regions 102 are then formed by a known method in the memory cell region 2, peripheral contact plugs 508 connecting to the NMOS active regions 103 are formed in the NMOS transistor region 4, and peripheral contact plugs 508 connecting to the PMOS active regions 104 are formed in the PMOS transistor region 5.
Peripheral wires 509 connecting to the upper surfaces of the peripheral contact plugs 508 are then formed by a known method. Here, there is no seam in the gate mask insulating film 504, so it is possible to make it unlikely for short-circuiting to occur between the peripheral wires 509.
A stopper film 510 and a third interlayer insulating film 511 are then formed over the whole surface of the semiconductor substrate 100 including the peripheral wires 509, and capacitors 512, a fourth interlayer insulating film 516, wiring contact plugs 517, wires 518, and a protective insulating film 519 are formed; the semiconductor device 1 shown in
The structure of a second mode of embodiment of the present invention will be described next with the aid of
Furthermore, a peripheral gate 501 comprising a third amorphous silicon film 502, a metal composite film 503, and a gate mask insulating film 504 is provided on the NMOS gate stack 200 and the PMOS gate stack 300. Here, there is no difference in level between the NMOS gate stack 200 and the PMOS gate stack 300, so a seam is not formed in the gate mask insulating film 504. Short-circuiting is therefore unlikely to occur in the peripheral wires 509.
The method for manufacturing the semiconductor device 1 according to the second mode of embodiment will be described next with the aid of
Furthermore, elements which are the same as in the method for manufacturing a semiconductor device according to the first mode of embodiment described above will not be described in the following text and the same reference symbols are used in the figures.
An NMOS gate stack 200 comprising a first high-κ film 201, NMOS gate metal 202, and a first amorphous silicon film 203 is then formed by a known method.
In the first mode of embodiment described above, the third amorphous silicon film 502 is formed thickly in such a way as to fill the difference in level D1 which is produced between the NMOS gate stack 200 and the PMOS gate stack 300, planarization is performed by means of CMP, and the difference in level D1 formed between the NMOS gate stack 200 and the PMOS gate stack 300 is planarized. According to the first mode of embodiment, the difference in level D1 formed between the NMOS gate stack 200 and the PMOS gate stack 300 is filled, so it is possible to make it unlikely for short-circuiting to occur between the wires, without the formation of a seam in the gate mask insulating film 504.
Furthermore, the second mode of embodiment described above includes a manufacturing step in which the second amorphous silicon film 303 is planarized by CMP, and the CMP is automatically stopped on the gate metal 302 of the PMOS gate stack 300 by means of endpoint detection in accordance with torque variations during CMP. According to the second mode of embodiment, the CMP is automatically stopped by means of endpoint detection, and as a result a resist is not needed to form the PMOS gate stack 300 and costs can be reduced by reducing the number of steps involved.
Preferred modes of embodiment of the present invention have been described above, but the present invention is not limited to the abovementioned modes of embodiment and various modifications are possible within a scope that does not depart from the essential point of the present invention, and any such modifications are of course included in the scope of the present invention.
The present application claims the benefit of priority on the basis of Japanese Patent Application 2013-66714 filed on Mar. 27, 2013, the disclosure of which is incorporated herein in its entirety as a reference document.
Number | Date | Country | Kind |
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2013-066714 | Mar 2013 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2014/057680 | 3/20/2014 | WO | 00 |