The present disclosure relates to data storage devices that may be employed in computer processing systems.
Technologies for packaging the components of computer processing systems have evolved to provide more circuits and functionality in a smaller volume. These components include processors and logic circuits that can include many thousands of transistor circuits consuming power in every cycle of a system clock with thousands of cycles per second. Passive circuit devices also consume power through resistive losses. Such power consumption by so many electrical devices in a small volume causes heating of the component packaging that, if not properly managed, can raise the temperatures of components to levels where permanent damage to the circuits can occur. This problem is known to be acute in high-performance processor circuits, for which various methods have been developed to cool the components, including convective cooling devices (e.g., fans) and conductive cooling devices (e.g., heat sinks) provided on external component surfaces. However, computer processing systems may include a large number of high-speed memory circuits that also experience heating, which can reduce memory retention and increase overall power consumption.
Aspects disclosed herein include memory packages with integrated active cooling devices. Related methods of integrating active cooling in memory packages are also disclosed. Memory packaging is employed in computer processing systems to house memory chips that store data for a processing circuit. The memory chips consume power each time they are accessed, which may be thousands of times per second, generating heat that needs to be dissipated to avoid high temperatures that may damage memory circuits in the memory chips. In an exemplary aspect, the memory packages disclosed herein include at least one memory chip disposed on a substrate. The memory packages also include an active cooling device disposed between the memory chips and a package surface to actively conduct heat from the memory chips to the package surface, where it may be dissipated. In some examples, the active cooling device is on an opposite side of the memory chips from the substrate. In some examples, the active cooling device may be disposed in a cavity in the substrate.
In this regard, in one aspect, an exemplary memory package is disclosed. The memory package includes a substrate and at least one memory chip disposed on the substrate. The memory package further includes an active cooling device disposed between the at least one memory chip and a first package surface and configured to actively conduct heat from the at least one memory chip to the first package surface.
In another aspect, a computer processing system is disclosed. The computer processing system includes a processor circuit configured to process data and a memory package. The memory package includes a substrate and at least one memory chip disposed on the substrate. The memory package further includes an active cooling device disposed between the at least one memory chip and a first package surface and configured to actively conduct heat from the at least one memory chip to the first package surface.
In another aspect, a method of fabricating a memory package is disclosed. The method includes forming a substrate and at least one memory chip disposed on the substrate. The method further includes disposing an active cooling device between the at least one memory chip and a first package surface, wherein the active cooling device is configured to actively conduct heat from the at least one memory chip to the first package surface.
Those skilled in the art will appreciate the scope of the present disclosure and realize additional aspects thereof after reading the following detailed description of the preferred embodiments in association with the accompanying drawing figures.
The accompanying drawing figures incorporated in and forming a part of this specification illustrate several aspects of the disclosure and, together with the description, serve to explain the principles of the disclosure.
Aspects disclosed herein include memory packages with integrated active cooling devices. Related methods of integrating active cooling in memory packages is are also disclosed. Memory packaging is employed in computer processing systems to house memory chips that store data for a processing circuit. The memory chips consume power each time they are accessed, which may be thousands of times per second, generating heat that needs to be dissipated to avoid high temperatures that may damage memory circuits in the memory chips. In an exemplary aspect, the memory packages disclosed herein include at least one memory chip disposed on a substrate. The memory packages also include an active cooling device disposed between the memory chips and a package surface to actively conduct heat from the memory chips to the package surface, where it may be dissipated. In some examples, the active cooling device is on an opposite side of the memory chips from the substrate. In some examples, the active cooling device may be disposed in a cavity in the substrate.
The embodiments set forth below represent the necessary information to enable those skilled in the art to practice the embodiments and illustrate the best mode of practicing the embodiments. Upon reading the following description in light of the accompanying drawing figures, those skilled in the art will understand the concepts of the disclosure and will recognize applications of these concepts not particularly addressed herein. It should be understood that these concepts and applications fall within the scope of the disclosure and the accompanying claims.
It will be understood that although the terms first, second, etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another. For example, a first element could be termed a second element, and similarly, a second element could be termed a first element without departing from the scope of the present disclosure. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
It will be understood that when an element such as a layer, region, or substrate is referred to as being “on” or extending “onto” another element, it can be directly on or extend directly onto the other element or intervening elements may also be present. In contrast, when an element is referred to as being “directly on” or extending “directly onto” another element, there are no intervening elements present. Likewise, it will be understood that when an element such as a layer, region, or substrate is referred to as being “over” or extending “over” another element, it can be directly over or extend directly over the other element or intervening elements may also be present. In contrast, when an element is referred to as being “directly over” or extending “directly over” another element, there are no intervening elements present. It will also be understood that when an element is referred to as being “connected” or “coupled” to another element, it can be directly connected or coupled to the other element or intervening elements may be present. In contrast, when an element is referred to as being “directly connected” or “directly coupled” to another element, there are no intervening elements present.
Relative terms such as “below” or “above” or “upper” or “lower” or “horizontal” or “vertical” may be used herein to describe a relationship of one element, layer, or region to another element, layer, or region as illustrated in the Figures. It will be understood that these terms and those discussed above are intended to encompass different orientations of the device in addition to the orientation depicted in the Figures.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. As used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises,” “comprising,” “includes,” and/or “including” when used herein specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. It will be further understood that terms used herein should be interpreted as having a meaning that is consistent with their meaning in the context of this specification and the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
Embodiments are described herein with reference to schematic illustrations of embodiments of the disclosure. As such, the actual dimensions of the layers and elements can be different, and variations from the shapes of the illustrations as a result, for example, of manufacturing techniques and/or tolerances, are expected. For example, a region illustrated or described as square or rectangular can have rounded or curved features, and regions shown as straight lines may have some irregularity. Thus, the regions illustrated in the figures are schematic, and their shapes are not intended to illustrate the precise shape of a region of a device and are not intended to limit the scope of the disclosure. Additionally, sizes of structures or regions may be exaggerated relative to other structures or regions for illustrative purposes and, thus, are provided to illustrate the general structures of the present subject matter and may or may not be drawn to scale. Common elements between figures may be shown herein with common element numbers and may not be subsequently re-described.
Before exemplary memory packages 200, 300, 400, and 600, including active cooling devices, are described in detail with reference to
The active cooling device 100 includes terminals 106A and 106B. A voltage V100 applied to the terminals 106A and 106B causes a current I100 to flow in the active cooling device 100. The current I100 can move heat from the first surface 102 of the active cooling device 100 to the second surface 104. The amount of heat transferred may be directly related to the current I100. In response to the current I100, a temperature difference is created between the first surface 102 and the second surface 104 due to heat energy being moved from the first surface 102 to the second surface 104. Thus, if the first surface 102 is positioned on or against a surface of another structure and thermally coupled to such structure, the surface of the structure may be cooled by conduction of heat from the first surface 102 to the second surface 104, where it may be dissipated by convection or other means. The first surface 102 may be referred to as the cold side of the active cooling device 100 and the second surface 104 may be referred to as the hot side.
The card 200 also includes a processor module 206 that accesses the memory devices 202(1)-202(M). A high-performance processor (not shown) contained in the processor module 206 may access the memory devices 202(1)-202(M) hundreds or thousands of times per second. Additionally, the card 200 includes an external interface 208 through which the memory devices 202(1)-202(M) may be accessed by an external circuit or system into which the card 200 is inserted. The memory devices 202(1)-202(M) consume energy each time they are accessed by the processor module 206 and also consume power during refresh operations and leakage currents during idle times. The consumption of power causes heating of the memory devices that must be dissipated at a sufficient rate to prevent the temperatures within the memory devices from exceeding a threshold temperature at which permanent damage may be caused to memory circuits therein. High temperatures can also increase memory access times, which can slow down or cause errors in the processor module 206. Circulating fans are employed in many computer processing systems to remove heated air and allow external surfaces of the card 200 to cool, but the rate at which heat is conducted from the heat-generating memory circuits in the memory device 202(1)-202(M) to external surfaces may be too slow to prevent overheating and damage, which becomes a greater problem as packages become smaller and operating frequencies increase. The card 200 provides one non-limiting example of a memory device disposed on a PCB or similar type of card or board in which an active cooling device may be integrated.
The memory chips 302 are configured to store data to be accessed by a processing circuit, such as the processor module 206 in
The active cooling device 308 in this example is a thermoelectric cooling device and may be the active cooling device 100 in
In
The memory device 300 also includes an encapsulant layer 322 that is disposed on the active cooling device 308. The encapsulant layer 322 has an inner side 324 adjacent to and thermally coupled to the active cooling device(s) 308 and has an outer side 326, which is a package surface 328 of the memory device 300. Thus, the active cooling device 308 is disposed between at least one of the memory chips 302 and the package surface 328 of the encapsulant layer 322 and is configured to actively conduct heat from the memory chips 302 to the package surface 328.
The encapsulant layer 322 extends around the active cooling device 308 and the memory chips 302 to couple to the substrate 304, forming a cavity 330. The active cooling device 308 is enclosed in the cavity 330 between the encapsulant layer 322 and the substrate 304. The PCB 306 may be a laminated card (e.g., formed of an FR-4 material) and the substrate 304 of the memory device 300 is coupled to a surface 332 of the PCB 306.
Instead, in this example, an active cooling device 409 is integrated in the PCB 400 adjacent to the memory device 402. The PCB 400 comprises a substrate 410 formed of a substrate material 412. The substrate 410 may comprise laminated layers 414(1)-414(L) and interconnects (not shown). The substrate 410 is positioned in
In the PCB 400, the active cooling device 409 moves heat from a first device surface 426 to a second device surface 428, where the heat can be dissipated from the lower surface 420 of the substrate 410. The first device surface 426 may be adjacent to the upper surface 418 of the substrate 410 or may be exposed. In either case, the first device surface 426 is adjacent to and thermally coupled to the memory device 402 and actively conducts heat away from the memory device 402 to the package surface 422. In some examples, a heat sink (not shown) may be coupled to the package surface 422 opposite the memory device 402 containing the heat generating memory chips 404, to conduct heat away from the package surface 422. In some examples, the substrate 410 may include a plurality of the active cooling devices 409 between the lower surface 420 and the upper surface 418 and adjacent to the plurality of memory devices 202(1)-202(M) disposed on the upper surface 418.
In addition, the PCB 606 is also referred to as a substrate 624 with the memory devices 604 disposed on a first surface 626 of the substrate 624 and a second surface 628 opposite to the first surface 626, wherein the second surface 628 is also referred to as a second package surface 628. Alternatively, the substrate 624 may comprise a card or board of a type other than a PCB with the memory devices 604 disposed thereon. In this example, the PCB 606 includes a second active cooling device 630 disposed in a cavity 632 between the first surface 626 and the second surface 628. The second active cooling device 630 is configured to actively conduct heat from the memory device 604 disposed on the first surface 626 to the second package surface 628. In some examples, multiple memory devices 604 may be disposed adjacent to the second active cooling device 630 or there may be one second active cooling device 630 corresponding to each of the memory devices 604.
In this regard, the various illustrative logical blocks, modules, and circuits described in connection with the embodiments disclosed herein may be implemented or performed with the processing device 702, which may be a microprocessor, field programmable gate array (FPGA), a digital signal processor (DSP), an application-specific integrated circuit (ASIC), or other programmable logic device, a discrete gate or transistor logic, discrete hardware components, or any combination thereof designed to perform the functions described herein. Furthermore, the processing device 702 may be a microprocessor, or may be any conventional processor, controller, microcontroller, or state machine. The processing device 702 may also be implemented as a combination of computing devices (e.g., a combination of a DSP and a microprocessor, a plurality of microprocessors, one or more microprocessors in conjunction with a DSP core, or any other such configuration).
The system memory 704 may comprise any of the memory packages 300, 400, or 600 as shown in
The system bus 706 provides an interface for system components including, but not limited to, the system memory 704 and the processing device 702. The system bus 706 may be any of several types of bus structures that may further interconnect to a memory bus (with or without a memory controller), a peripheral bus, and/or a local bus using any of a variety of commercially available bus architectures.
The computer system 700 may further include or be coupled to a non-transitory computer-readable storage medium, such as a storage device 714, which may represent an internal or external hard disk drive (HDD), flash memory, or the like. The storage device 714 and other drives associated with computer-readable media and computer-usable media may provide non-volatile storage of data, data structures, computer-executable instructions, and the like. The storage device 714 may also be or include any of the memory packages 300, 400, or 600 as shown in
It is contemplated that any of the foregoing aspects, and/or various separate aspects and features as described herein, may be combined for additional advantage. Any of the various embodiments as disclosed herein may be combined with one or more other disclosed embodiments unless indicated to the contrary herein.
Those skilled in the art will recognize improvements and modifications to the preferred embodiments of the present disclosure. All such improvements and modifications are considered within the scope of the concepts disclosed herein and the claims that follow.