The present disclosure relates to accelerometers, and more particularly to micro-electromechanical systems (MEMS) accelerometers.
Accelerometers measure forces that may correspond to acceleration. MEMS accelerometers can employ silicon semiconductor technology. A typical MEMS accelerometer can include a proof-mass, restoring springs, a displacement transducer, damping, and a case.
Related art drawings
In response to a horizontal acceleration to the left, proof mass 1 will move to the right. As a result of this motion, the capacitance of displacement transducer 5 increases while the capacitance of displacement transducer 4 decreases. The difference in capacitance between displacement transducers 4 and 5 provides a measure of the relative motion of proof mass 1 with respect to case 3, and hence a measure of the acceleration to which proof mass 1 is being subjected. Damper 6 can damp ringing of the accelerometer due to sudden acceleration changes. The proof mass 1 in an actual implementation is not necessarily concentrated in a single point but is distributed. The proof mass consists of anything connected together, having a mass that can be moved by an applied acceleration. Therefore, the springs and parts of the capacitive transducer structure also contribute to the proof mass. Depending on the design, their contribution to the proof mass will vary.
A MEMS accelerometer package can include an Application Specific Integrated Circuit (ASIC). The MEMS accelerometer can be wire bonded to the ASIC. Related art drawing
An accelerometer based on MEMS is typically constructed of three components: (1) a MEMS element that senses acceleration, (2) electronics included in an ASIC that transduces the MEMS element's response to acceleration into an electronic signal, and (3) a package that houses the first and second components.
Related art drawings
In
Also shown in
Related art drawing
First beam structure 301 includes a plurality of electrodes 305 and second beam structure 311 includes a plurality of electrodes 315. Electrodes 315 are interdigitated with and electrically coupled to electrodes 305. The electrodes 305 and 315, absent unwanted phenomena as described in more detail further on, are separated by spaces 307. First beam structure 301 moves in the Z direction, that is, into or out of the plane of the drawing, relative to second beam structure 311 in response to an acceleration along Z-axis 100. This causes a measurable change in the electrical coupling between electrodes 305 and 315, due to a change in overlapping area between the electrodes 305 and 315, similarly to the phenomenon described above in connection with related art
Z-axis sensor 306 includes a proof mass 301 that moves up and down, that is, into or out of the plane of the drawing, in the Z direction 100 through a torsional motion about an axis defined by a torsional flexure 302. An effective proof mass can include proof mass 301 along with the moving sense finger portion 305. Together the proof mass 301 and the moving sense finger portion 305 can function as an effective proof mass which moves due to an acceleration.
Flexure 302 connects proof mass 301 to the substrate at support structure 303. A structure such as flexure 302 may also be known in the art as a “spring axis” or “torsion beam.”
There are problems associated with a configuration such as shown in
However, along with a force in the Z direction there may be forces in the X and Y directions as well, which can lead to the situation shown in
In more detail: in a configuration such as shown in
To address the above-noted problems in the related art, embodiments disclosed herein can include a micro-electromechanical systems (MEMS) Z-axis accelerometer, comprising a substrate, a sensor configured to measure an acceleration along an axis that extends in a direction perpendicular to a plane of the substrate, and a spring axis configured to deform axially in response to the acceleration. The sensor can include a comb finger arrangement in which a comb finger overlap area is parallel with the spring axis. Fingers of the comb finger arrangement can extend in a non-sensing direction of a lowest restoring force. The comb finger arrangement can comprise first electrodes arranged in a first comb structure and second electrodes arranged in a second comb structure overlapped with the first comb structure. The second comb structure can be part of an effective proof mass configured to cause the second electrodes to be displaced in the direction perpendicular to the plane of the substrate in response to the acceleration. Horizontal parts of the first electrodes and the second electrodes can extend in a direction parallel to the spring axis.
As described above, in the current state of the art (referring to
The restoring force applied by the torsion beam counteracts stiction, but as discussed above, the restoring force may be insufficient to prevent stiction altogether. The restoring force depends on multiple factors, including a mechanical spring constant of the torsion beam, the masses of the components of the accelerometer, and electrostatic forces that are proportional to surface areas of the sense fingers facing each other. The mechanical spring constant of the torsion beam may depend on specific designs and manufactures.
The forces applied by the torsion beam need to overcome forces applied by acceleration, so that the sense fingers can be returned to their normal or non-accelerated state after registering/measuring acceleration. In the related art, the force corresponding to the mechanical spring constant of the torsion beam/spring axis/torsional flexure 302 in the X direction tends to be an order of magnitude lower than the force corresponding to the mechanical spring constant in the Y-direction, which means that the mechanical restoring force that is applied by the torsion beam to pull the movable sense finger away from a static counterpart, in order to re-orient the accelerometer into a normal, non-accelerated state, is lower in the X direction. The worst-case electrostatic pull-in force in the X direction is also higher than in the Y direction because the fingers are oriented in the Y direction.
To solve the above-discussed problems, in the present embodiments the sense comb finger orientation is rotated by 90 degrees. As a result, referring now to
Referring to
Like the related art devices discussed previously, the accelerometer 100 can be part of a MEMS accelerometer package that can include an Application Specific Integrated Circuit (ASIC). The accelerometer 100 can be wire bonded to the ASIC. The accelerometer 100 can be manufactured by known silicon manufacturing techniques including layering, doping, masking, etching, sintering and the like. The accelerometer 100 can be used in various useful applications, including for example in automotive vehicles and mobile phones.
The frame 101 can include or be coupled to electrodes 111. The inner beam structure 102 can include or be coupled to electrodes 112. The electrodes 111 and 112 can be in the form of fingers or interdigitated members, electrically coupled to each other, and arranged in a comb structure. More specifically, the electrodes 111 can include substantially vertical or vertically extending parts or members 106 and 108, coupled to or integrally formed with the frame 101. The vertical parts 106 and 108 may also be known in the art, and referred to herein, as “trunk beams.” Vertical part 108 can be in a substantially central position with respect to an upper part of the frame 101. Fingers 107, that is, substantially horizontal or horizontally extending parts or members 307, can project from the vertical parts 306 and 308 to form a comb structure.
The electrodes 112 can include substantially vertical parts or members 109, coupled to or integrally formed with the inner beam structure 102. Fingers 110, that is, substantially horizontal parts or members 110, can project from the vertical parts 109 to form a comb structure. The comb structures formed by the electrodes 111 and 112, respectively, can be overlapping or interdigitated, and electrically coupled to each other. Electrodes such as electrodes 111 and 112 may be known in the art, and may be referred to herein, as being or including “sense comb fingers.” Fingers 107 and 110, respectively, of the electrodes 111 and 112 can overlap each other in a sense comb finger overlap region 114, with spaces 113 existing between the fingers 107 and 110. The spaces 113 can be filled with an inert gas such as neon or argon.
The inner beam structure 102 and the structures coupled thereto, including horizontal sense fingers 110 and vertical parts or members 109, can be movable with respect to the frame 101. More specifically, due to forces, such as acceleration, being applied to the accelerometer 100, the torsion beam 105 can deform or torque axially in response to displacement of the inner beam structure 102 in the Z direction. Here, the inner beam structure 102 is part of the effective proof mass. The effective proof mass is a distributed structure comprising a proof mass and anything else coupled or attached to the proof mass that has the function or effect of causing a displacement in response to acceleration. Thus, the effective proof mass includes the inner beam structure 102 and the movable horizontal sense fingers 110 and vertical parts or members 109.
The displacement of the inner beam structure 102 in the Z direction can cause a change in the electrical coupling between electrodes 111 and 112, due to a change in overlapping area between the horizontal parts 107 and 110 of the electrodes 111 and 112. This is illustrated in the cross-sectional view of
Returning now to
In
As discussed previously, to address the deficiencies in the related art, in the present embodiments the sense comb finger orientation is rotated by 90 degrees. The static comb fingers 107 are attached to a trunk beam 106 which is connected to the frame 101. The change in orientation of the sense fingers does not negatively impact their functioning as a variable capacitor. Because the surface area of respective horizontal fingers where the surface area has a normal vector aligned with the X axis is reduced, the electrostatic force along the X axis is reduced. Consequently, the restoring force applied by the torsion beam in the X direction need not be as strong as in the case of vertical sense fingers. Additionally, the gap in the X direction between the ends of the horizontal fingers and the trunk beams between electrodes is larger than the gap in the X direction between vertical sense fingers, reducing electrostatic forces in the X direction and also allowing a larger movement of the horizontal sense fingers. The larger movement enables the torsion beam to apply a higher mechanical restoring force in the X direction than in the case of vertical sense fingers. Latching/sticking along the X axis can be therefore prevented. Latching in the Y direction does not occur because the mechanical spring constant of the torsion beam 105 in most accelerometers tends to correspond to a restoring force that is about ten (10) times greater in the Y direction than in the X direction. Thus, the X direction is typically the non-sensing direction having applied thereto the lowest restoring force, as noted previously. Even with the same or narrower gaps between the overlapping fingers a reasonable mechanical restoring force preventing latching in the Y direction can be achieved.
The above is discussed in more detail below with reference to
The horizontal sense finger configuration is shown on the right side of
The following comparison table summarizes several improvements in the present embodiments, as compared to the related art:
The horizontal sense finger arrangement has better force balance characteristics than the vertical sense finger arrangement and is therefore a significant improvement over the state of the art.
It should be understood that the X, Y and Z directions as discussed above refer, for ease of understanding, to the X, Y and Z directions as commonly understood by well-established convention when viewed in the plane of the drawings. The accelerometer when in actual use in a physical environment might take on various orientations such that the X, Y and Z directions as described in the foregoing do not necessarily correspond to horizontal, vertical, in-out or front-to-back in the actual physical environment. For example, in actual use the accelerometer could be oriented such that the X direction is what would be called vertical in a given physical environment, or the Y direction is what would be called front-to-back or in-out in the given physical environment.
It will be apparent to the person having ordinary skill in the art that the manner of making and using the claimed invention has been adequately disclosed in the above-written description of the exemplary embodiments taken together with the drawings. Furthermore, the foregoing description of the embodiments according to the invention is provided for illustration only, and not for limiting the invention as defined by the appended claims and their equivalents.
It will be understood that the above description of the exemplary embodiments of the invention are susceptible to various modifications, changes and adaptations, and the same are intended to be comprehended within the meaning and range of equivalents of the appended claims.
This application claims the benefit of the earlier filing date of provisional application No. 63/588,639, filed Oct. 6, 2023.
Number | Date | Country | |
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63588639 | Oct 2023 | US |