This application is a National Stage of International Application No. PCT/KR2021/006236 filed on May 18, 2021, claiming priority based on Korean Patent Application No. 10-2020-0061448 filed on May 22, 2020.
The disclosure relates to a method of fabricating a test socket for testing electrical characteristics of a test object.
A test socket for high-frequency or high-speed semiconductor testing shields interference or noise between adjacent signal probes by supporting signal probes to a conductive block in a non-contact state. In a method of supporting the signal probe on the conductive block in the non-contact state, insulating support plates are disposed on both sides of the conductive block to support both end portions of the signal probe. At this time, after a probe accommodating hole for accommodating a barrel of the probe is formed in the conductive block and a probe supporting hole for supporting an end portion of the barrel is formed on the insulating support plate, the conductive block and the insulating support are joined by a bolt so that the probe accommodating hole and the probe supporting hole are aligned. In the conventional method of fabricating a test socket, since the process of fabricating the probe accommodating hole and the process of fabricating the probe supporting hole are individually performed, as the number of probes increases, the process error and alignment error also increase. Therefore, the signal probes accommodated in and supported by the plurality of probe accommodating holes and the probe support holes deviate from central axes of the probe accommodating holes, and as a result, insertion loss characteristics, return loss characteristics, crosstalk characteristics, isolation characteristics, Z-Impedance characteristics, and inductance characteristics may deteriorate.
The disclosure is to provide a method of fabricating a test socket for high-frequency or high-speed semiconductor testing with excellent characteristics.
In one general aspect, there is provided a method of fabricating a test socket that supports a probe stretchable in a longitudinal direction. The method of fabricating a test socket includes forming a coupling block by joining an insulating member of an insulating material to one surface of a base member of a conductive material, forming a probe accommodating hole for accommodating the probe in the coupling block and a first support hole for supporting one end portion of the probe in the coupling block, forming a second support hole in a cover member of an insulating material for supporting the other end portion of the probe, inserting the probe into the probe accommodating hole so that the one end portion of the probe is supported by the first support hole, and joining the cover member to the other surface of the base member so that the other end portion of the probe is supported by the second support hole.
The forming of the coupling block may include arranging an adhesive sheet between the base member and the insulating member and heating and pressing the adhesive sheet.
The adhesive sheet may include a curable adhesive.
The forming of the coupling block may include forming a depressed portion in an area where the insulating member is formed on one surface of the base member, filling a resin in the depressed portion, covering the depressed portion filled with the resin with a cover, curing the resin, and separating the cover.
The forming of the coupling block may include insert-injecting the insulating member onto one surface of the base member.
The method may further comprise forming at least one coupling groove on one surface of the base member.
The coupling groove may have a cross-sectional area that widens toward a bottom.
The coupling groove may be formed by being excluded from the area where the probe accommodating hole is provided.
The coupling groove may be provided to surround the probe accommodating hole.
The base member may include a coupling hole penetrating in a thickness direction.
The coupling hole is formed by being excluded from the area where the probe accommodating hole is provided.
The method may further include interposing a gap plate between the coupling block and the cover member.
In another general aspect, there is provided a method of fabricating a test socket that supports a probe stretchable in a longitudinal direction. The method of fabricating a test socket may include forming a probe accommodating hole for accommodating the probe in a base member made of a conductive material, forming a coupling block by joining an insulating member of an insulating material to one surface of the base member, forming a first support hole for supporting one end portion of the probe to the insulating member of the coupling block through the probe accommodating hole, forming a second support hole in a cover member of an insulating material for supporting the other end portion of the probe is, inserting the probe into the probe accommodating hole so that the one end portion of the probe is supported by the first support hole, and joining the cover member to the other surface of the base member so that the other end portion of the probe is supported by the second support hole.
There is provided a test socket fabricated according to the embodiment of the disclosure.
In the method of manufacturing an test socket according to an embodiment of the present invention, after the base member and the insulating member are integrally bonded to forma coupling block, the probe accommodating hole and the probe supporting hole for accommodating the signal probes are formed in a single process. As a result, alignment or process error can be reduced so that the signal probe can be accurately positioned along the central axis of the probe accommodating hole, and hereby insertion loss, return loss, crosstalk or isolation, Z-impedance and inductance characteristics can be improved.
Hereinafter, exemplary embodiments according to the disclosure will be described in detail with reference to the drawings.
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The socket block 2 includes a coupling block 3 and a cover member 4.
The coupling block 3 may be formed by integrally joining an insulating member 32 to one surface of the base member 31.
The base member 31 may be made of a conductive material, for example, brass or the like. The base member 31 may be formed by coating an insulating material with a conductive material.
The insulating member 32 may be made of an insulating material, for example, engineering plastic, ceramic, or the like.
The cover member 4 may be joined to a back surface of the base member 31. The cover member 4 may be made of an insulating material, for example, engineering plastic, ceramic, or the like.
The power probe 5 may be accommodated in the base member 31 in a non-contact state, one end portion thereof may be supported by the insulating member 32 and the other end portion thereof may be supported by the cover member 4. The power probe 5 includes a barrel 51, a first plunger 52, a second plunger 53, and a spring (not illustrated). The first plunger 52 and the second plunger 53 can be stretched along the longitudinal direction with a spring interposed therebetween, and may partially protrude from upper and lower surfaces of the socket block 2 to electrically connect between a power contact of a test object and a power contact of an inspection circuit.
The ground probe 6 may be supported in contact with the base member 31, and the ground probe 6 may be supported so that one end portion thereof may pass through the insulating member 32 and the other end portion thereof may pass through the cover member 4. The ground probe 6 includes a barrel 61, a first plunger 62, a second plunger 63, and a spring (not illustrated). The first plunger 62 and the second plunger 63 can be stretched along the longitudinal direction with a spring interposed therebetween, and may partially protrude from upper and lower surfaces of the socket block 2 to electrically connect between a ground contact of the test object and a ground contact of the inspection circuit.
The signal probe 7 may be accommodated in the base member 31 in a non-contact state, one end portion thereof may be supported by the insulating member 32 and the other end portion thereof may be supported by the cover member 4. The signal probe 7 includes a barrel 71, a first plunger 72, a second plunger 73, and a spring (not illustrated). The first plunger 72 and the second plunger 73 can be stretched along the longitudinal direction with a spring interposed therebetween, and may partially protrude from upper and lower surfaces of the socket block 2 to electrically connect between a signal contact of the test object and a signal contact of the inspection circuit.
A gap plate 8 for aligning the positions of the plurality of probes 5, 6, and 7 is provided between the coupling block 3 and the cover member 4.
The gap plate 8 may be made of an insulating material, for example, engineering plastic or ceramic. The gap plate 8 may correct alignment errors when the coupling block 3 and the cover member 4 are joined.
The power probe 5, the ground probe 6, and the signal probe 7 are not limited to a pogo type described above, but any probe that can be stretched may be applied.
Referring to
The power probe hole 21 may include a power probe accommodating hole 211 formed in the base member 31 to accommodate the power probe 5 in a non-contact state, a first power probe support hole 212 formed in the insulating member 32 to support one end portion of the power probe 5, and a second power probe support hole 213 formed in the cover member 4 to support the other end portion of the power probe 5.
The power probe accommodating hole 211 may be formed to vertically penetrate the base member 31 constantly with a diameter larger than an outer diameter of the barrel 51 of the power probe 5.
The first power probe support hole 212 includes a first barrel support groove 2121 formed in the insulating member 32 in a shape corresponding to one end portion of the barrel 51 of the power probe 5, and a first plunger through hole 2122 communicating with the first barrel support groove 2121 and formed in the insulating member 32 so that the first plunger 52 passes therethrough.
The second power probe support hole 213 includes a second barrel support groove 2131 formed in the cover member 4 in a shape corresponding to the other end portion of the barrel 51 of the power probe 5, and a second plunger through hole 2132 communicating with the second barrel support groove 2131 and formed in the cover member 4 so that the second plunger 53 passes therethrough.
The ground probe hole 22 includes a ground probe accommodating hole 221 formed in the base member 31 to accommodate the ground probe 6 in a contact state, a ground probe through hole 222 formed in the insulating member 32 so that one end portion of the ground probe 6 passes therethrough, and a ground probe support hole 223 formed in the cover member 4 to support the other end portion of the ground probe 6.
The ground probe accommodating hole 221 includes a barrel accommodating hole 2211 formed in the base member 31 to constantly extend to the same diameter as the outer diameter of the barrel 61 of the ground probe 6, a barrel end portion accommodating groove 2212 formed in the base member 31 to accommodate the one end portion of the barrel 61 of the ground probe 6, and a plunger accommodating hole 2213 formed in the base member 31 to accommodate the first plunger 62 of the ground probe 6. The barrel end portion accommodating groove 2212 and the plunger accommodating hole 2213 may be formed in the insulating member 32.
The ground probe through hole 222 may be formed in the insulating member 32 so that the first plunger 62 of the ground probe 6 passes therethrough.
The ground probe support hole 223 includes a barrel support groove 2231 formed in the cover member 4 in a shape corresponding to the other end portion of the barrel 61 of the ground probe 6 and a plunger through hole 2232 communicating with the barrel support groove 2231 and formed in the cover member 4 so that the second plunger 63 passes therethrough.
The signal probe hole 23 includes a signal probe accommodating hole 231 formed in the base member 31 to accommodate the signal probe 7 in a non-contact state, a first signal probe support hole 232 formed in the insulating member 32 to support one end portion of the signal probe 7, and a second signal probe support hole 233 formed in the cover member 4 to support the other end portion of the signal probe 7.
The signal probe accommodating hole 231 may be formed to vertically penetrate the base member 31 constantly with a diameter larger than an outer diameter of the barrel 71 of the signal probe 7.
The first signal probe support hole 232 includes a first barrel support groove 2321 formed in the insulating member 32 in a shape corresponding to one end portion of the barrel 71 of the signal probe 7, and a first plunger through hole 2322 communicating with the first barrel support groove 2321 and formed in the insulating member 32 so that the first plunger 72 passes therethrough.
The second signal probe support hole 233 includes a second barrel support groove 2331 formed in the cover member 4 in a shape corresponding to the other end portion of the barrel 71 of the signal probe 7, and a second plunger through hole 2332 communicating with the second barrel support groove 2331 and formed in the cover member 4 so that the second plunger 73 passes therethrough.
The gap plate 8 includes a power hole 81, a ground hole 82, and a signal hole 83 corresponding to the outer diameters of the barrels 51, 61, and 71 of the power probe 5, the ground probe 6, and the signal probe 7.
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As described above, since the signal probe accommodating hole 231 and the first signal probe support hole 232 constituting the signal probe hole 23 in the coupling block 3 are drilled in a single process, there is no error due to alignment even when a large number of signal probe holes 23 are formed in the test socket 1. Therefore, the signal probe 7 may be supported to fit a central axis of the signal probe hole 23, and as a result, insertion loss, return loss, crosstalk or isolation, Z-impedance, and inductance characteristics may be improved.
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As a modified embodiment, the insulating member 32 may be formed by an insert injection mold using an injection mold material of an insulating material to the depressed portion 311.
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By considering the fact that the position where the signal probe hole 23 is formed in the test socket 1 differs depending on the position of the signal contact of the test object to be tested, it may be determined whether the signal probe hole 23 is formed by excluding the coupling groove 313 region or in the region where the coupling groove 313 is formed.
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Thereafter, after inserting the signal probe 7 into the signal probe hole 23, the test socket 1 may be completed by joining the cover member 4 to the first coupling block 3.
It is preferable that the insertion loss is ideally zero. Referring to
It is preferable that the return loss is as small as possible. Referring to
It is preferable that the isolation characteristics are as small as possible. Referring to
It is preferable that the Z-Impedance is as small as possible. Referring to
Since the method of fabricating a test socket according to the embodiment of the disclosure forms a coupling block by integrally joining the base member and the insulating member, and then the probe accommodating hole for accommodating the signal probes and the probe support hole are formed in a single process, the process error or the alignment error may be reduced, so the signal probe may be located on the central axis of the probe accommodating hole, thereby improving insertion loss, return loss, crosstalk, isolation, Z-impedance, and inductance characteristics.
In the foregoing specification, the disclosure and its advantages have been described with reference to specific embodiments. However, it will be apparent to those of ordinary skill in the art that various modifications and changes can be made without departing from the scope of the disclosure as set forth in the claims below. Accordingly, the specification and drawings should be regarded as an example of the disclosure rather than a limitation. All these possible modifications should be made within the scope of the disclosure.
Number | Date | Country | Kind |
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10-2020-0061448 | May 2020 | KR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/KR2021/006236 | 5/18/2021 | WO |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2021/235842 | 11/25/2021 | WO | A |
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Entry |
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Office Action dated Mar. 15, 2022 from the Taiwanese Patent Office in Application No. 110112930. |
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Number | Date | Country | |
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20240110947 A1 | Apr 2024 | US |