1. Technical Field
The present invention relates to a method for growing a niobium oxynitride layer.
2. Description of the Related Art
WO2013/035291 discloses a method for growing an NbON thin film by a sputtering method on a quartz substrate maintained at a temperature of 700 degrees Celsius in the paragraph 0074. Furthermore, WO2013/035291 discloses that a plate-like semiconductor photoelectrode comprising the NbON thin film is irradiated with light to generate hydrogen.
An object of the present invention is to provide a method for growing a niobium oxynitride layer having low carrier density.
The present invention is a method for growing a niobium oxynitride layer, the method comprising:
(a) growing a first niobium oxynitride film on a crystalline titanium oxide substrate, while a temperature of the crystalline titanium oxide substrate is maintained at not less than 600 degrees Celsius and not more than 750 degrees Celsius; and
(b) growing a second niobium oxynitride film on the first niobium oxynitride film, while the temperature of the crystalline titanium oxide substrate is maintained at not less than 350 degrees Celsius, after the step (a), wherein
the niobium oxynitride layer comprises the first niobium oxynitride film and the second niobium oxynitride film.
The present invention provides a method for growing a niobium oxynitride layer having low carrier density.
Hereinafter, the embodiment of the present invention will be described in detail with reference to the drawings.
The first niobium oxynitride film 120 is formed on the surface of the substrate 110. Desirably, the first niobium oxynitride film 120 has a principal surface of a (100) plane. The second niobium oxynitride film 130 is formed on the surface of the first niobium oxynitride film 120. Desirably, the second niobium oxynitride film 130 also has a principal surface of a (100) plane.
A niobium oxynitride layer comprises the first niobium oxynitride film 120 and the second niobium oxynitride film 130. Desirably, the niobium oxynitride layer consists of the first niobium oxynitride film 120 and the second niobium oxynitride film 130. As demonstrated in the inventive examples which will be described later, the first niobium oxynitride film 120 is not distinguishable from the second niobium oxynitride film 130. Therefore, in the present invention, it seems that one niobium oxynitride layer is formed on the substrate 110.
Niobium oxynitride is represented by the chemical formula NbON. Niobium oxynitride is one of n-type semiconductors. Both of the first niobium oxynitride film 120 and the second niobium oxynitride film 130 are formed of niobium oxynitride represented by the chemical formula NbON.
(Manufacturing Method)
Hereinafter, the growth method according to the present invention will be described in more detail.
(Step (a))
First, in the step (a), while the temperature of the substrate 110 is maintained at not less than 600 degrees Celsius and not more than 750 degrees Celsius, the first niobium oxynitride film 120 is grown on the substrate 110. As described above, the substrate 110 is formed of crystalline titanium oxide. It is desirable that the substrate 110 is formed of monocrystalline titanium oxide. Needless to say, titanium oxide is represented by the chemical formula TiO2. It is desirable that the grown first niobium oxynitride film 120 has a principal surface of a (100) plane.
It is desirable that the substrate 110 has a principal surface of a (101) plane. In other words, it is desirable that the surface of the substrate 110 formed of crystalline titanium oxide is oriented in a [101] direction. It is more desirable that the substrate 110 comprises a crystalline titanium oxide film having a (101) orientation only on the surface thereof.
The term “growth” used in the present specification means growth by an epitaxial method. An example of the epitaxial growth method is a sputtering method, a molecular beam epitaxial method, a pulse laser deposition method, or a metalorganic chemical vapor deposition method. A sputtering method is desirable.
In the sputtering method, a target formed of a niobium oxide represented by the chemical formula Nb2O5 is used. Sputtering is conducted in a mixture atmosphere of oxygen and nitrogen. In this way, grown are the first niobium oxynitride film 120 and the second niobium oxynitride film 130 each represented by the chemical formula NbON.
When the substrate 110 has a principal surface of a (101) plane, the first niobium oxynitride film 120 has a principal surface of a (100) plane. It is more desirable that the first niobium oxynitride film 120 has a (100) orientation only.
When the temperature of the substrate 110 is less than 600 degrees Celsius in the step (a), the first niobium oxynitride film 120 fails to have a principal surface of a (100) plane. In other words, in this case, the first niobium oxynitride film 120 may have an orientation plane other than a (100) plane.
The first niobium oxynitride film 120 may have a thickness of not less than 5 nanometers and not more than 30 nanometers.
(Step (b))
The step (b) is conducted after the step (a). In the step (b), while the temperature of the crystalline titanium oxide substrate 110 is maintained at not less than 350 degrees Celsius, the second niobium oxynitride film 130 is grown on the first niobium oxynitride film 120.
Since the second niobium oxynitride film 130 is grown on the first niobium oxynitride film 120, when the substrate 110 has a principal surface of a (101) plane, the second niobium oxynitride film 130 also has a principal surface of a (100) plane. It is more desirable that the second niobium oxynitride film 130 has a (100) orientation only.
When the temperature of the substrate 110 is less than 350 degrees Celsius in the step (b), it is difficult to grow the second niobium oxynitride film 130. In the step (b), the temperature of the substrate 110 may be not more than 500 degrees Celsius.
The second niobium oxynitride film 130 may have a thickness of not less than 70 nanometers and not more than 120 nanometers. Desirably, the second niobium oxynitride film 130 is thicker than the first niobium oxynitride film 120.
The niobium oxynitride layer grown in this way has a low carrier density of less than 1.0×1020 cm−3. On the other hand, if the step (b) is not conducted, as demonstrated in the comparative example 1, the obtained niobium oxynitride layer has a high carrier density of not less than 1.0×1020 cm−3.
It is desirable that the counter electrode 630 is formed of a material having a small overvoltage. In particular, an example of the material of the counter electrode 630 is platinum, gold, silver, nickel, ruthenium oxide represented by the chemical formula RuO2, or iridium oxide represented by the chemical formula IrO2.
The liquid 640 is water or an electrolyte aqueous solution. The electrolyte aqueous solution is acidic or alkaline. An example of the electrolyte aqueous solution is a sulfuric acid aqueous solution, a sodium sulfate aqueous solution, a sodium carbonate aqueous solution, a phosphate buffer solution, or a borate buffer solution. The liquid 640 may be constantly stored in the container 610 or may be supplied only in use.
The container 610 contains the photocatalyst electrode 100, the counter electrode 630, and the liquid 640. It is desirable that the container 610 is transparent. In particular, it is desirable that at least a part of the container 610 is transparent so that light can travel from the outside of the container 610 to the inside of the container 610.
When a niobium oxynitride layer consisting of the first niobium oxynitride film 120 and the second niobium oxynitride film 130 is irradiated with light, oxygen is generated on the second niobium oxynitride film 130. Light such as sunlight travels through the container 610 and reaches the niobium oxynitride layer. Electrons and holes are generated respectively in the conduction band and valence band of the part of the niobium oxynitride layer in which the light has been absorbed. Since the niobium oxynitride layer is an n-type semiconductor, the holes migrate to the surface of the second niobium oxynitride film 130.
Water is split on the surface of the second niobium oxynitride film 130 as shown in the following reaction formula (1) to generate oxygen. On the other hand, electrons migrate from the niobium oxynitride layer to the counter electrode 630 through the conducting wire 650. Hydrogen is generated as shown in the following reaction formula (2) on the surface of the counter electrode 630.
4h++2H2O→O2↑+4H+ (1)
(h+ represents a hole)
4e−+4H+→2H2↑ (2)
There is a depletion layer having a band bending on a solid-liquid interface formed on the surface of the second niobium oxynitride film 130. Theoretically, a depletion layer extends with a decrease of carrier density. Therefore, in a case where carrier density is low, electrons and holes generated in the conduction band and the valence band respectively are easily separated due to the internal electric field of the depletion layer. Since the photocatalyst electrode 100 according to the embodiment has a low carrier density of less than 1.0×1020 cm−3, a hydrogen generation device comprising the photocatalyst electrode 100 according to the embodiment has high hydrogen generation efficiency.
Hereinafter, the present invention will be described in more detail with reference to the following examples.
In the inventive example 1, the semiconductor photoelectrode 100 shown in
First, a first niobium oxynitride film 120 having a thickness of 20 nanometers was grown by a reactive sputtering method on a titanium oxide substrate 110 having a (101) orientation only. In the reactive sputtering method, the temperature of the titanium oxide substrate 110 was maintained at 650 degrees Celsius. The material of the sputtering target was a niobium oxide represented by the chemical formula Nb2O5. Sputtering was conducted in a mixture atmosphere of oxygen and nitrogen. The total pressure in the chamber used for the sputtering was 0.5 Pa. The partial pressure of oxygen was 0.017 Pa and the partial pressure of nitrogen was 0.48 Pa. In this way, the first niobium oxynitride film 120 was grown.
Then, while the temperature of the titanium oxide substrate 110 was maintained at 500 degrees Celsius, a second niobium oxynitride film 130 having a thickness of 120 nanometers was grown on the first niobium oxynitride film 120 by a reactive sputtering method. The material of the sputtering target was a niobium oxide represented by the chemical formula Nb2O5. Sputtering was conducted in a mixture atmosphere of oxygen and nitrogen. The total pressure in the chamber used for sputtering was 0.5 Pa. The partial pressure of oxygen was 0.011 Pa and the partial pressure of nitrogen was 0.49 Pa. In this way, the second niobium oxynitride film 130 was grown.
Then, the carrier density of the semiconductor photoelectrode 100 was calculated through the Hall effect measurement based on the Van der Pauw method. As a result, the niobium oxynitride layer according to the inventive example 1 had a carrier density of 1.0×1018 cm−3.
The semiconductor photoelectrode 100 was subjected to an X-ray diffraction analysis.
In the inventive example 2, an experiment similar to the inventive example 1 was conducted, except that the first niobium oxynitride film 120 was grown while the temperature of the titanium oxide substrate 110 was maintained at 600 degrees Celsius and that the second niobium oxynitride film 130 had a thickness of 70 nanometers.
In the inventive example 3, an experiment similar to the inventive example 1 was conducted except for the following matters (I) to (III).
(I) The first niobium oxynitride film 120 was grown while the temperature of the titanium oxide substrate 110 was maintained at 750 degrees Celsius.
(II) The second niobium oxynitride film 130 had a thickness of 70 nanometers.
(III) During the sputtering for growing the first niobium oxynitride film 120, the partial pressure of oxygen was 0.023 Pa and the partial pressure of nitrogen was 0.48 Pa.
In the inventive example 4, an experiment similar to the inventive example 1 was conducted except for the following matters (I) to (IV).
(I) The first niobium oxynitride film 120 was grown while the temperature of the titanium oxide substrate 110 was maintained at 600 degrees Celsius.
(II) The second niobium oxynitride film 130 had a thickness of 70 nanometers.
(III) The second niobium oxynitride film 130 was grown while the temperature of the titanium oxide substrate 110 was maintained at 350 degrees Celsius.
(IV) During the sputtering for growing the second niobium oxynitride film 130, the partial pressure of oxygen was 0.0074 Pa and the partial pressure of nitrogen was 0.49 Pa.
In the inventive example 5, an experiment similar to the inventive example 1 was conducted except for the following matters (I) to (V).
(I) The first niobium oxynitride film 120 was grown while the temperature of the titanium oxide substrate 110 was maintained at 750 degrees Celsius.
(II) During the sputtering for growing the first niobium oxynitride film 120, the partial pressure of oxygen was 0.023 Pa and the partial pressure of nitrogen was 0.48 Pa.
(III) The second niobium oxynitride film 130 had a thickness of 70 nanometers.
(IV) The second niobium oxynitride film 130 was grown while the temperature of the titanium oxide substrate 110 was maintained at 350 degrees Celsius.
(V) During the sputtering for growing the second niobium oxynitride film 130, the partial pressure of oxygen was 0.0074 Pa and the partial pressure of nitrogen was 0.49 Pa.
In the comparative example 1, an experiment similar to the inventive example 1 was conducted except for the following matters (I) to (IV).
(I) The first niobium oxynitride film 120 was grown while the temperature of the titanium oxide substrate 110 was maintained at 650 degrees Celsius.
(II) During the sputtering for growing the first niobium oxynitride film 120, the partial pressure of oxygen was 0.085 Pa and the partial pressure of nitrogen was 0.49 Pa.
(III) The first niobium oxynitride film 120 had a thickness of 70 nanometers.
(IV) The second niobium oxynitride film 130 was not grown.
In other words, in the comparative example 1, a niobium oxynitride layer having a thickness of 70 nanometers was formed on the TiO2 substrate having a (101) orientation by a reactive sputtering method. In the reactive sputtering method, the TiO2 substrate was maintained at 650 degrees Celsius. The total pressure in the chamber used for the sputtering was 0.5 Pa. The partial pressure of oxygen was 0.085 Pa and the partial pressure of nitrogen was 0.49 Pa.
The following Table 1-Table 2 show the results of the inventive examples 1-5 and the comparative example 1. In Table 1 and Table 2, First film and Second film mean the first niobium oxynitride film 120 and the second niobium oxynitride film 130, respectively.
As is clear from Table 1 and Table 2, when the following requirements (I) and (II) are satisfied, the obtained niobium oxynitride layer has a low carrier density of less than 1.0×1020 cm−3.
(I) the first niobium oxynitride film 120 is grown on the crystalline titanium oxide substrate 110 while the temperature of the crystalline titanium oxide substrate 110 is maintained at not less than 600 degrees Celsius and not more than 750 degrees Celsius, and
(II) the second niobium oxynitride film 130 is grown on the first niobium oxynitride film 120 while the temperature of the crystalline titanium oxide substrate 110 is maintained at not less than 350 degrees Celsius (desirably, maintained at not more than 500 degrees Celsius).
As is clear from the comparative example 1, even when the niobium oxynitride layer has a single orientation (i.e., a (100) orientation only), the niobium oxynitride layer does not always have low carrier density.
The niobium oxynitride layer according to the present invention can be used for a photosemiconductor irradiated with light to generate hydrogen.
Number | Date | Country | Kind |
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2015-189073 | Sep 2015 | JP | national |
2016-027500 | Feb 2016 | JP | national |