The present invention pertains to the technical field of semiconductor memory, and relates to a resistive memory based on MnSixOy storage medium layer (0.001<x≦2, 2<y≦5), and in particular to a method for integrating resistive memory based on MnSixOy storage medium layer with copper interconnection back-end process
Memories have possessed an important position in the market of semiconductors. Due to increasing popularity of portable electronic devices, non-volatile memories have occupied a larger and larger share in the whole market of memory; wherein over 90% shares are held by FLASH. However, due to requirements on storage charge, the floating gate of FLASH cannot be made thinner limitlessly with the development of technology generations. It is reported that the limit of FLASH technology is predicted to be at around 32 nm. Thus, it is urgent to seek a next generation of non-volatile memory having a more superior performance. Recently, resistive switching memory has drawn high degree of attention due to such characteristics as high density, low cost, and being able to break through limitations on development of technical generations. Materials used by resistive switching memory comprises phase-transition material, doped SrZrO3, Ferroelectric material PbZrTiO3, Ferromagnetic material Pr1-xCaxMnO3, binary metal oxide material, organic material, etc.
Resistive memory switches between a high resistance state (HRS) and a low resistance state (LRS) in a reversible manner under the effect of electrical signal, thereby realizing storage function. The storage medium material used by resistive memory can be various semiconductor metal oxide materials such as Copper oxide, Titanium oxide, Tungsten oxide, etc.
Meanwhile, we note that with respect to MnOz (1<z≦3) material which is one of binary metal oxide, the resistance switching characteristic thereof has been reported by SenZhang et al. in a document entitled “Resistive switching characteristics of MnOz-based ReRAM” in J. Phys. D: Appl. Phys. 42 (2009). Therefore, MnOz can be used as storage medium for resistive memory. As can be seen from the document, the resistance of MnOz based resistive memory in low resistance state is smaller than 100Ω, which will consequentially result in a large current in low resistance state and confine low power consumption application of the resistive memory.
Furthermore, with the development of semiconductor process technology, key sizes are being reduced continuously, and it is necessary that resistive memory technology extends post the process node of 45 nm. Due to limitations of grain size, corresponding oxides of materials of Cu, W, etc., when used as storage medium, will result in a large leaking current, thus increasing power consumption and making it impossible to replace FLASH effectively in the stages of 45 nm and 32 nm. Moreover, at the process node of 45 nm and 32 nm, it is required to reduce the thickness of barrier layer in copper interconnection structure to be 4.9 nm and 3.6 nm respectively and further increase the ratio between depth and width. Traditional Ti/TiN, Ta/TaN, etc., can not meet such requirements. Therefore, the application of storage medium such as TiOx and TaOx in copper interconnection back-end will also be restricted by art process.
However, MnSiO compound material may be widely used as copper diffusion barrier material when post 45 nm process node. MnSiO compound material has such advantages as being low in resistivity, being able to block copper diffusion effectively, having a good characteristic of electromigration resistance, as well a super slim thickness and high reliability.
The objective of the invention is to propose a method for integrating MnOz based resistive memory with copper interconnection back-end process.
In order to achieve the above objective or other objectives, the invention provides the following technical solution.
The method for integrating MnOz based resistive memory with copper interconnection back-end process provided by the invention comprises the following steps:
(1) pattern-forming Cu wire having MnSiO compound layer as barrier layer;
(2) cover-depositing cap layer on the Cu wire;
(3) pattern-etching the cap layer to form apertures so as to expose Cu wire region where MnSixOy storage medium layer is intended to be formed;
(4) filling Mn metal layer in the apertures of the cap layer;
(5) silicifying the Mn metal layer to form MnSi compound layer;
(6) oxidizing the MnSi compound layer to form MnSixOy storage medium layer;
(7) pattern-forming an upper electrode on the MnSixOy storage medium layer; and
(8) continuing with the copper interconnection back-end process to form copper plug and a next layer of Cu wire;
wherein 0.001<x≦2, 2<y≦5.
As a preferred embodiment, the copper interconnection back-end process is a process at or below 45 nm process node.
As a preferred embodiment, specifically, said step (1) comprises the following steps:
(1a) depositing seed crystal layer of CuMn alloy in the trench;
(1b) electroplating copper;
(1c) annealing copper and the seed crystal layer of CuMn alloy;
(1d) conducting planarization to remove excessive copper and copper oxide and Mn oxide in the surface of Cu wire.
According to the method provided by the invention, said silicifying could be silicifying in silicon containing gas, silicifying in silicon plasma or ion implantation silicifying of silicon. Said oxidizing could be one of plasma oxidizing, heat oxidizing, ion implantation oxidizing.
According to an embodiment of the method provided by the invention, the upper electrode is a metal layer of TaN, Ta, TiN, Ti, W, Al, Ni, C or Mn, or a complex layer composed of a plurality of layers of the above metal layers.
The Mn metal layer is obtained by sputtering, evaporation or electroplating depositing. The thickness range of Mn metal layer is from about 0.5 nm to about 50 nm.
The MnSixOy storage medium layer can be a storage medium layer formed by doping Si into MnOz, wherein 1<z≦3; or the MnSixOy storage medium layer is a nano complex layer of MnOz and silicon oxide, wherein 1<z≦3.
According to an embodiment of the method provided by the invention, the copper interconnection back-end process employs dual Damascene process.
The technical effect brought about by the invention will be described as follows: by integrating MnOz based resistive memory with a copper interconnection back-end process, the resistive memory with MIM (metal-insulator-metal) structure is embedded into the copper interconnection back-end structure of logic circuit, especially into a copper interconnection back-end structure at or below 45 nm process node. Therefore, a perfect compatibility of logic process and memory manufacture process can be achieved so that manufacture cost is reduced. On the other hand, since a process of first silicifying and then oxidizing Mn metal layer is employed for MnOz based resistive memory, the speed of oxidizing is relatively slow, the controllability of process is better, and the yield rate and reliability of MnSixOy storage medium layer are improved; moreover, due to the relative denser characteristic of MnSi, the MnSixOy storage medium layer after oxidization is more dense than common Mn oxides. Thus, resistances in both high resistance state and low resistance state are improved (especially in low resistance state), thereby lowering power consumption of memory unit.
The above and other objectives and advantages of the invention will become more fully apparent from the following detailed description with reference to accompanying drawings, wherein identical or similar elements are denoted by identical signs.
The invention will be more fully described in exemplary embodiments with reference to accompanying drawings hereinafter. While the invention provides preferred embodiments, it is not intended that the invention is limited to the described embodiments. For clarity, the thicknesses of layers and regions have been exaggerated in the drawings. However, it should not be construed that these schematic views strictly reflect proportional relationship between geometrical dimensions.
Herein, the reference views are schematic views of idealized embodiments of the invention. The illustrated embodiments of the invention should not be considered to be merely limited to the particular shapes of regions shown in the drawings. Rather, the invention comprises various shapes that can be derived, such as deviations caused during manufacture. For example, a profile obtained by dry etching generally has such characteristics of being curved or rounded. However, they are all represented by a rectangle in the drawings of embodiments, of the invention. The illustrations in the drawings are schematic and should not be construed as limiting the scope of invention.
As shown in
The MnSixOy storage medium layer 503 is formed in a process in which Mn metal layer is silicified first and then oxidized. The thickness range of the MnSixOy storage medium layer 503 is 0.5 nm˜50 nm, e.g., 1 nm. By exposing the MnSi compound layer 502 into oxygen atmosphere or ion plasma, Mn in the MnSi compound layer 502 will continuously react with O to produce MnOz compound (1<z≦3), and original Si element exists in MnOz compound material in the form of Si or silicon oxide to form MnSixOy storage medium, i.e., MnOz based storage medium layer 503 containing doped Si. In the MnOz based storage medium layer 503, according to the form in which Si exists, MnOz based storage medium containing doped Si could be storage medium of MnOz material doped with Si, or it could be considered as a nano complex layer of MnOz and silicon oxide. The range of percentage of Si element content in MnSixOy storage medium layer by weight is 0.001%-60%, and is specifically relevant to stoichiometric ratio of MnSi layer and process conditions of oxidizing. Preferably, the range of percentage of Si content in MnSixOy storage medium layer by weight is 0.1% or 1%; and the distribution of percentage of Si content in MnSixOy storage medium layer 503 by weight is not necessarily even. For example, it is possible that Si element is distributed in the MnSixOy storage medium layer 503 in a form in which the gradient of weight percentage is gradually reduced from an upper surface to a lower surface; it is also possible that Si element is distributed in a physical layer region between the upper surface and the lower surface of the MnSixOy storage medium layer 503 in a relatively concentrated manner. For example, the upper surface layer of the MnSixOy storage medium layer 503 is MnOz the intermediate layer is MnOz containing silicon layer, and the lower surface layer is MnOz. However, there is no explicit physical boundary among the upper surface layer, the intermediate layer and the lower surface layer, and therefore they all belong to the MnSixOy storage medium layer 503. The specific distribution manner of Si element in the MnSixOy storage medium layer 503 is not restricted by the invention. It is further noted that in addition to Si element, the MnSixOy storage medium layer 503 may further comprise other doped elements. For example, if other active gases such as F containing gas are introduced into oxidizing gas in addition to oxygen during oxidizing process, the MnOz based storage medium will be doped with F in addition to contained Si. Other doped components of specific MnSixOy storage medium layer 503 are not restricted by the embodiment of the invention and are relevant to process conditions of oxidizing.
The upper electrode 207 covers the MnSixOy storage medium layer 503. The upper electrode 207 could be conductive materials such as TaN, Ta, TiN, Ti, W, Cu, Ni, Co, Mn, etc, or a complex layer composed of the above conductive materials. A copper plug 303a which is fabricated by Damascene process is at the top of the upper electrode 207. The bottom of the copper plug 303a is directly connected with the upper electrode 207. An inter-layer dielectric layer 301 is around interconnecting wires. The inter-layer dielectric layer 301 can be made of various low-k materials, such as SiCOH, etc.
Firstly, at step S10, a structure is provided for preparing to fabricate Cu wire in conventional Damascene copper interconnection process.
With reference to
Further, at step S20, a Cu wire having MnSiO compound as barrier layer is formed by patterning.
Reference in now made to
S201: depositing seed crystal layer of CuMn alloy in the trench;
The step of depositing seed crystal layer of CuMn alloy can be performed by processes such as sputtering, electron beam evaporation, atomic layer deposition or electroplating; the aim of depositing seed crystal layer of CuMn alloy is to form a super slim MnSiO compound as barrier layer by a reaction of Mn diffused to sidewall and SiO at the sidewall during a subsequent annealing process; meanwhile, this barrier layer can also induce copper crystallization when electroplating. The thickness range of seed crystal layer of CuMn alloy is from 5 nm to 100 nm and is preferably about 10 nm; the atomic content of Mn in CuMn alloy is from 0.05% to 20%.
S202: electroplating Cu;
S203: annealing Cu and CuMn alloy layer;
In this embodiment, the annealing process has three functions: firstly, it could eliminate defects in seed crystal layer of CuMn alloy and in electroplated Cu so that resistivity of Cu wire is reduced; secondly, it could promote Mn atoms in seed crystal layer of CuMn alloy to diffuse to sidewall to react with SiO in the sidewall so that a super slim MnSiO compound is formed, thereby a barrier layer (204a and 204b) of MnSiO compound is formed; thirdly, it could promote Mn atoms that have not reacted with SiO in the sidewall to diffuse to Cu surface to form MnOz (1<z≦3), thereby removing excessive Mn atoms in Cu wire.
As compared with prior Ta/TaN barrier layer, the barrier layer of MnSiO compound layer formed by the above method is thinner, simple in fabrication process and has a better evenness. Therefore, the ratio of Cu in trench can be increased, interconnecting resistance can be effectively reduces and interconnection delay is thereby reduced; it is very suitable for a copper interconnection process at or below 45 nm process node.
S204: performing planarizing so as to remove excessive copper and CuO and MnO in the Cu wire surface.
Further, at step S30, a cap layer is cover-deposited on the Cu wire.
Reference is now made to
Further, at step S40, the cap layer is pattern-etched to form apertures so as to expose Cu wire region where the MnSixOy storage medium layer is intended to be formed.
Reference is now made to
Further, at step S50, a Mn metal layer is filled in the apertures of the cap layer.
Reference is now made to
Further, at step S60, the Mn metal layer is silicified to form MnSi compound layer.
Reference is now made to
Further, at step S70, the MnSi compound layer is oxidized in order to form the MnSixOy storage medium layer.
Reference is now made to
The MnSi compound layer 502 shown in
Further, at step S80, an upper electrode is formed by patterning on the MnSixOy storage medium layer.
Reference is now made to
Further, at step S90, a protective medium layer is cover-formed on the upper electrode.
Reference is now made to
Further, at step S 100, a copper plug and another layer of Cu wire are formed by Damascene process.
Reference is now made to
During the conventional dual Damascene process, it is noted that when fabricating the diffusion barrier layer, the process steps are the same as those used for
Hitherto, the method for integrating resistive memory based on MnSixOy storage medium layer with copper interconnection back-end process is substantially completed. It is noted that the above method process merely schematically describes forming a MnOz based resistive memory on a first layer of Cu wire. However, the MnOz based resistive memory is not limited to the situation of forming it on a first layer of Cu wire or merely on a first layer of Cu wire. For example, the MnOz based resistive memory could be formed on a second layer of Cu wire and a third layer of Cu wire, which could be selected by those skilled in the art as actually required. In addition, the number of MnOz based resistive memories that are integrated into the copper interconnect structure is not limited to one as shown in the figures. The specific number could be selected as actually required by circuit design.
It is noted that for the copper interconnection back-end process in the above embodiment, the dual Damascene process is preferably employed. However, the method of the invention for integrating with copper interconnect back-end process is not limited to the dual Damascene process. For example, the single Damascene process can also be employed.
In the above method process, by integrating MnOz based resistive memory with a copper interconnection back-end process, the resistive memory of MIM (metal-insulator-metal) structure is embedded into the copper interconnect back-end structure of logic circuit, especially into a copper interconnect back-end structure at or below 45 nm process node. Therefore, a perfect compatibility between logic process and memory manufacture process can be achieved so that manufacture cost is reduced. On the other hand, since a process of first silicifying and then oxidizing Mn metal layer is employed for MnOz based resistive memory, the speed of oxidizing is relatively slow, the controllability of process is better, and the yield rate and reliability of MnSixOy storage medium layer are improved; moreover, due to the relative denser characteristic of MnSi, the MnSixOy storage medium layer after oxidization is more dense than common Mn oxides. Thus, resistances in both high resistance state and low resistance state are improved (especially in low resistance state), thereby lowering power consumption of memory unit.
The above embodiments mainly describe the method for process integrating of the invention. Though some of the embodiments of the invention have been described, those skilled in the art will understand that the invention can be implemented in many other forms without departing from its spirit and scope. Therefore, the illustrated examples and embodiments should be considered as schematic rather than being limiting. The invention can cover various modifications and substitutes without departing from the spirit and scope of the invention defined by appended claims.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/CN11/01112 | 7/6/2011 | WO | 00 | 2/7/2012 |