The invention relates to a method of etching a silicon-based material.
Selective etching of silicon-based materials to create silicon pillars is known to be of benefit, for example, in creating anodes for lithium-rechargeable batteries. One such approach is described in U.S. Pat. No. 7,033,936, which is incorporated herein by reference. According to this document, pillars are fabricated by creating a mask by depositing hemispherical islands of caesium chloride on a silicon substrate surface, covering the substrate surface, including the islands, with a film, and removing the hemispherical structures (including the film covering them) from the surface to form a mask with exposed areas where the hemispheres had been. The substrate is then etched in the exposed areas using reactive ion etching and the resist is removed, e.g. by physical sputtering, to leave an array of silicon pillars in the unetched regions, i.e. in the regions between the locations of the hemispheres.
An alternative, chemical approach is described in Peng K-Q, Yan, Y-J, Gao S-P, and Zhu J., Adv. Materials, 14 (2002), 1164-1167, Adv. Functional Materials, (2003), 13, No 2 February, 127-132 and Adv. Materials, 16 (2004), 73-76. Peng, et al. have shown a way to make nano pillars on silicon by a chemical method. According to this method, a silicon wafer, which may be n- or p-type and has the {111} face exposed to solution, is etched at 50° C. using the following solution: 5M HF and 20 mM AgNO3. Pillars are formed at about 20 microns/hr and pillar heights up to 24 microns are reported. Apart from height, no other dimensional data is given, such as mean pillar diameter, packing density, or surface uniformity. The method is only carried on chips of about 1 cm2. The mechanism postulated in these papers is that isolated nanoclusters of silver are electrolessly deposited on the silicon surface in an initial stage. In a second stage, the silver nanoclusters and the areas of silicon surrounding them act as local electrodes that cause the electrolytic oxidation of the silicon in the areas surrounding the silver nanoclusters to form SiF6 cations, which diffuse away from the etching site to leave the silicon underlying the silver nanocluster in the form pillars. It is suggested that metals other than silver, e.g. Ni, Fe, Co, Cr and Mg, especially in the form of nitrate salts, could be used to form silicon pillars.
K. Peng et al., Angew. Chem. Int. Ed., 44 (2005), 2737-2742; and K. Peng et al., Adv. Funct. Mater., 16 (2006), 387-394, relate to an etching method that is similar to that described in the earlier papers by Peng et al but the nucleation/silver nanoparticle deposition step and the etching step are performed in different solutions. In a first (nucleation) step, a silicon chip is placed in a solution of 4.6M HF and 0.01M AgNO3 for 1 minute. A second (etching) step is then performed in a different solution, namely 4.6M HF and 0.135M Fe(NO3)3 for 30 or 50 minutes. Both steps are carried out at 50° C. Pillars of about 6 and 4 microns in height, and about 20 and 20 to 40 nm in diameter, respectively, are reported. Pillars are grown in the {111} direction on the {111} plane. Neither the pillar packing density (surface uniformity), nor the size of silicon chip used are disclosed. The silicon wafer may be n- or p-type. In these papers, a different mechanism is proposed for the etching step as compared to the earlier papers, namely that silicon underlying the silver (Ag) nanoparticles are removed and the nanoparticles gradually sink into the bulk silicon, leaving columns of silicon in the areas that are not directly underlying the silver nanoparticles.
There is a need for higher pillars, increased density of pillars and improved uniformity of pillar distribution. In addition, it would be desirable to increase the speed of pillar formation (etching). Furthermore, because the approaches described in Peng are restricted to the {111} face, the applicability of these approaches is limited.
The invention is set out in the claims.
A method is now described according to which an improved chemical method is provided for creating silicon pillars on a silicon-based substrate.
Starting with chips (which may be about 1 to 15 cm2) taken from a silicon wafer, in standard semiconductor material, one side of the chip is polished, while the other side is distressed (roughened). The plane of the wafer corresponds to the {100} or {110} crystal plane of silicon. The silicon may be doped, e.g. using any conventional doping agent, to make the silicon n-type or p-type as desired. The typical resistivity of the silicon chip is 1 ohm cm plus or minus two powers of ten. For example in the case of n-type silicon, the resistivity is typically and approximately one ohm cm and it will be noted that the doping level is not critical in the embodiments described herein.
Before being subjected to the method of the present invention, the surface may be rendered uniformly clean and hydrophilic using an RCA-1 etch (namely water:88 ammonia:concentrated hydrogen peroxide, in the volume ratio of 1:1:1). In the next preparation stage, the silicon chip can be protected on its back (rougher) side by a thin Au/Cr coating (e.g. 10Au/1Cr, ca 200 nm thick film).
The etching method comprises two stages. The first stage is nucleation in which discrete metal deposits are formed on the silicon surface and the second stage is the actual etching of the substrate. The carrying out of these two stages in accordance with the present invention results in a more uniform pillar array in terms of both density and height.
The first nucleation stage forms discrete metallic deposits on the surface of the silicon. The chemical composition of the aqueous solution used in the nucleation stage in one embodiment is:
The temperature at which the nucleation reaction is carried out at may be 0 to 30° C. and, for example room temperature (20° C.). The nucleation reaction will occur rapidly, e.g. within 10 seconds, but the substrate may be in contact with the substrate for up to about 15 minutes, e.g. about 10 minutes. The inclusion of an alcohol, e.g. ethanol and the act of carrying out the nucleation stage at a relatively low temperature, e.g. at room temperature, has the effect of slowing down the chemical processes. Hence a more even distribution of the metal deposits, e.g. silver, is achieved and more evenly spaced pillars are subsequently obtained.
The second stage is etching, during which the silicon pillars are formed. The solution used in the etching stage may be the same or different to that used in the nucleation stage. If the same solution is used, the second (etching) stage may follow on seamlessly from the first (nucleation) stage and the overall duration of the first and second stages is generally in the region of 5 to 50 minutes. If a different solution is used, the first nucleation stage may generally be 5 to 10 minutes. The solution used in the etching stage may be:
Alcohol is not necessary in the etching stage.
The etching stage is optionally, depending upon doping density, carried out at a temperature higher than that of the nucleation stage; the temperature increase between the two stages may be at least 20° C., e.g. at least 35° C.; the etching stage may be performed at a temperature of 30 to 80° C., e.g. 45 to 75° C., such as 60° to 75° C.; within about 45 minutes, pillars of consistent height of about 70 to 75 microns in height and 0.2 microns in diameter can be achieved. The etching stage may be conducted for a shorter period of time but the columns will be shorter.
The resulting silicon-based substrate with its attached silicon pillars may be used as the anode for a lithium-ion rechargeable battery since the inventor believes that the silicon pillars can reversibly react with lithium ions without being broken up or destroyed, thus providing good capacity retention over a large number of charge/discharge cycles. Alternatively the pillars may be sheared from the part of the substrate that has not been etched to form silicon fibres. The substrate of the present invention finds particular application in the electrodes of lithium-ion cells.
The pillar surface density (fractional coverage) may be described by the following ratio F:
F=P/[R+P]
wherein P is the amount of silicon present as pillars, and R is the amount of silicon removed.
For a fixed pillar height, the larger the value of F, the greater the reversible lithium ion capacity per unit area and so the greater the electrical capacity of an electrode. Also the greater the value of F, the larger the amount of silicon material that may be harvested to create silicon fibre. The pillar packing density F is maximised by the nucleation stage and the applicants have achieved fractional coverages of up to 40%.
In the process described above, F is typically about 15 to 20%.
In one embodiment, the invention provides a method of etching a silicon substrate comprising contacting the silicon substrate with a solution of an etching fluoride acid or fluoride salt, a silver salt and an alcohol. The silver salt is water soluble, e.g. silver nitrate. The silver nitrate content of the solution may be in the range 40 to 70%, based on a 31.5 mM solution of silver nitrate, which is equivalent to a silver nitrate concentration in the final solution of 12.6 to 22.1 mM silver nitrate. The fluoride acid may comprise hydrogen fluoride whose content in the solution is between 30% and 40% by volume, based on concentrated (40% or 22.6 M) HF, which is equivalent to an HF concentration in the final solution of 6.8 to 9 M), e.g. in the range 35 to 40% (HF concentration in the final solution of 7.9 to 9 M), for example 40% (HF concentration in the final solution of 9 M). The alcohol may be ethanol, the content of which in the final solution may be in the range of 15 to 40%. The solution may also include water in the range of 10 to 30%, e.g. 20%.
The method may include the stage of allowing the substrate to stand in solution at a temperature in the range of 10 to 30°, e.g. 20° C., for a period in the region of 5 to 50 minutes, e.g. 10 minutes. The method may further include raising the temperature of the solution to a temperature in the range of 20 to 75° C. for a period of 40 to 45 minutes, e.g. 45 minutes.
The method may include subsequently adding further silver or silver nitrate, e.g. 5 to 10% further silver or silver nitrate, such as 6%. When the temperature is raised, as mentioned in the preceding paragraph, further silver may be added upon raising the temperature and the two further amounts may be added at each of 10 and 20 minutes subsequently.
The etching may be performed on the {100} or {110} plane.
The invention also provides an etched silicon substrate made by a method as described above.
The following two examples illustrate the claimed process:
A clean silicon sample (ca. 1 cm2, 2-5 ohm cm n-type material that has been back coated as described above) is placed, face up ({100} face), in a polypropylene beaker with 50 ml of an etching solution. The composition of the etching solution was:—
The sample is left at room temperature (ca. 20° C.) for 10 minutes in order to obtain uniform nucleation of silver on the sample face. As discussed below, the ethanol (or other alcohol) is essential in its modification to the HF chemistry.
The etching stage follows on from the nucleation stage. In the etching stage, the silicon substrate submerged in the above solution is placed in a constant temperature bath at e.g. 75° C. for 45 minutes; in other words the solution used in the etching stage is the same as the solution used in the nucleation stage. Depending on precise conditions and especially the duration of the method, this treatment etches the silicon and results in pillars of 20 to 100 microns in height, typically 60 to 100 microns, in height.
According to an alternative approach, starting with a master solution that consists of:
Such further additions of silver nitrate solution may be made during the course of the etching stage, for example, at the 15th, 25th and 35th minute of the reaction or, for example, at the 10th and 20th minute of the reaction. In this process, the fractional coverage, F, is calculated to be 15 to 20%.
Uniform pillars of 40 microns in height are achieved in 45 minutes. F is measured using SEM analysis and is approximately 30%. Variation in the concentration of Fe(NO3)3 results in a variation in pillar diameter between about 0.2 to 0.6 microns.
Continuous or step-wise addition of Fe(NO3)3 and/or AgNO3 solution during the etching process gives both improved uniformity and increased pillar height.
It is found that the approach of the present invention provides an increasing pillar height of approximately five times that previously obtained and significantly improved pillar uniformity over several square centimeters. As a result, silicon based electrodes can be fabricated with uniform height and packing density across wafers of 10 to 15 centimeters in diameter. Alternatively the pillars can be grown for subsequent detachment or “harvesting” for example for creating a battery anode as described in more detail in the co-pending UK patent application 0601319.7 entitled “A method of fabricating fibres composed of silicon or a silicon-based material and their use in lithium rechargeable batteries.”, co-assigned herewith and incorporated herein by reference.
It has been found that the inclusion of an alcohol, for example a C1-4 alkanol, such as ethanol, in the nucleation step provides a number of advantages.
Firstly, in terms of nucleation effects, the ethanol addition gives a more uniform silver deposition in the first, vital, period (ca. 10 seconds duration). This leads to a more uniform spatial distribution of pillars.
The effects of ethanol addition can be further understood when considering the composition effects. In particular, varying the ethanol concentration (by changing the water/alcohol ratio but maintaining the total volume at 50 ml) has an important effect on pillar height, which is believed to occur at the nucleation stage. Thus if the concentration is increased beyond 5% v/v (i.e. 2.5 ml of ethanol in the 50 mil total solution amount), the tendency is to decrease the pillar height. Further data is set out in the table below:
Effect of Ethanol (EtOH) Concentration on Pillar Height
In terms of temperature effects, nucleation occurs very quickly, <10 seconds. The room temperature nucleated pillars are taller than those obtained at higher nucleation temperatures and thus the inventor believes there is greater control of the process when using room temperature for the nucleation stage. If for a 10 ohm cm n-type silicon wafer, the temperature is held at room temperature (20° to 25° C.) for 10 minutes for nucleation, and then raised to 50° C. for 45 minutes for the etching stage, then the pillar height will be ˜30 microns. Between 70° C. and 75° C., the pillar height will be ˜60 microns.
Pillars in the range of ˜75 microns in height can be obtained in 45 minutes. Pillars up to 120 microns in height have also been obtained. One reason for the increased height observed by using this method is the inclusion of a small amount of AgNO3 (1 ml, 60 mM added in 50 ml solution) in the Fe(NO3)3 etching solution.
If the etching stage is carried out at 80° C. for the same time, the pillars, although forming initially, are destroyed. However, if the etching time is reduced for an etching stage conducted at 80° C., then pillars are apparent. This last result may arises because there is some lateral etching that results in a tapered pillar structure and the ratio of the lateral to vertical etching rate increases with temperature. However, the precipitate collapse in pillar formation at 80° C. is more likely to be explained by the loss of protective adsorbates on the {110} plane.
It is found that the level of doping in the resistance in the range 0.1 ohm cm to 1,000 ohm cm has no effect. Also the process works for both n- and p-type silicon. In the 1 to 10 ohm cm range, p-type silicon has been found to etch slightly faster than n-type silicon. Furthermore, pillar growth is not limited to {100} plane. Growth of silicon structures are also observed on the {110} plane including pillars and sheets inclined at an angle of approximately 45° to the surface plane.
Etching on the {100} plane will give pillars that are at a right angle to the wafer plane. On the {110} plane, pillars at a 45° angle to the wafer plane are produced. Furthermore vertical pillars can be grown on the {111}, with protective adsorbates on the (110) faces. The etch rates are in the order {100}>{111}>>{110}.
Harvesting of silicon fibres is generally carried out using ultrasonics, because harvesting using a knife gives a large amount of particulate silicon in addition to the fibre material.
The etching process can also be carried out either on very large scale integration (VLSI) electronic grade single crystal wafers or rejected samples of the same. As a cheaper alternative, photovoltaic grade polycrystalline material may also be used. An even cheaper material that may be used is crystalline metallical grade silicon.
It will be appreciated that the pillar structure created by the methods described above can be used in any appropriate implementation including silicon anodes for use in rechargeable lithium-ion cells. Although the structures described herein are termed “pillars” it will be recognised that any appropriate pillar-like, fibre-like or hair-like structure is embraced. It will further be recognised that the parameters set out above can be varied as appropriate and that the material can extend beyond pure-silicon based material with appropriate doping to, for example, a silicon germanium mixture.
Reference herein to silicon-based material include pure silicon or doped silicon or other silicon-based material such as a silicon-germanium mixture or any other appropriate mixture. The substrate from which pillars are created may be n- or p-type, ranging from 100 to 0.001 Ohm cm, or it may be a suitable alloy of silicon, for example SixGe1-x.
Other alcohols may be used in place of ethanol and other etching agents such as fluoride salt such as ammonium fluoride may be used.
Etching and nucleation are both galvanic exchange reactions, e.g.
Si+6F−+4Ag+=(SiF6)2−+4Ag
Other soluble silver salts may be used in the place of silver nitrate and alternative metals with soluble salts especially nitrates providing a galvanic exchange reaction may be adopted, for example a metal that is near to or less electro-positive than silver. Nucleation requires metal salts, while etching can use either metal ions or non-metallic ions such as hydrogen ions or nitrate ions (or both) provided that their reduction potential is in, or near to, the range 0 to 0.8V, on the normal hydrogen scale. The articles by Peng et al mentioned above mention alternative metals that may be used in place of silver. Metal ions that have a potential between +0.8V and 0.0V (vs standard hydrogen electrode (SHE)), such as Cu2+ ions (at +0.34V (vs SHE)) may be used instead of the silver ions).
Number | Date | Country | Kind |
---|---|---|---|
0601318.9 | Jan 2006 | GB | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/GB2007/000204 | 1/23/2007 | WO | 00 | 3/12/2010 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2007/083152 | 7/26/2007 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
3351445 | Fielder et al. | Nov 1967 | A |
4002541 | Streander | Jan 1977 | A |
4436796 | Huggins et al. | Mar 1984 | A |
4950566 | Huggins et al. | Aug 1990 | A |
5260148 | Idota | Nov 1993 | A |
5262021 | Lehmann et al. | Nov 1993 | A |
5660948 | Barker | Aug 1997 | A |
5907899 | Dahn et al. | Jun 1999 | A |
5980722 | Kuroda et al. | Nov 1999 | A |
6022640 | Takada et al. | Feb 2000 | A |
6042969 | Yamada et al. | Mar 2000 | A |
6063995 | Bohland et al. | May 2000 | A |
6235427 | Idota et al. | May 2001 | B1 |
6296969 | Yano et al. | Oct 2001 | B1 |
6334939 | Zhou et al. | Jan 2002 | B1 |
6337156 | Narang et al. | Jan 2002 | B1 |
6353317 | Green et al. | Mar 2002 | B1 |
6399177 | Fonash et al. | Jun 2002 | B1 |
6399246 | Vandayburg et al. | Jun 2002 | B1 |
6589696 | Matsubara et al. | Jul 2003 | B2 |
6605386 | Kasamatsu et al. | Aug 2003 | B1 |
6620547 | Sung et al. | Sep 2003 | B1 |
6887511 | Shima et al. | May 2005 | B1 |
6916679 | Snyder et al. | Jul 2005 | B2 |
7033936 | Green | Apr 2006 | B1 |
7070632 | Visco et al. | Jul 2006 | B1 |
7094499 | Hung | Aug 2006 | B1 |
7147894 | Zhou et al. | Dec 2006 | B2 |
7192673 | Ikeda et al. | Mar 2007 | B1 |
7311999 | Kawase et al. | Dec 2007 | B2 |
7318982 | Gozdz et al. | Jan 2008 | B2 |
7348102 | Li et al. | Mar 2008 | B2 |
7358011 | Fukuoka et al. | Apr 2008 | B2 |
7378041 | Asao et al. | May 2008 | B2 |
7425285 | Asao et al. | Sep 2008 | B2 |
7476469 | Ota et al. | Jan 2009 | B2 |
7569202 | Farrell et al. | Aug 2009 | B2 |
7659034 | Minami et al. | Feb 2010 | B2 |
7674552 | Nakai et al. | Mar 2010 | B2 |
7862933 | Okumura et al. | Jan 2011 | B2 |
8034485 | Dehn et al. | Oct 2011 | B2 |
20010023986 | Mancevski | Sep 2001 | A1 |
20030135989 | Huggins et al. | Jul 2003 | A1 |
20040072067 | Minami et al. | Apr 2004 | A1 |
20040126659 | Graetz et al. | Jul 2004 | A1 |
20040151987 | Kawase et al. | Aug 2004 | A1 |
20040185346 | Takeuchi et al. | Sep 2004 | A1 |
20040197660 | Sheem et al. | Oct 2004 | A1 |
20040214085 | Sheem et al. | Oct 2004 | A1 |
20040224231 | Fujimoto et al. | Nov 2004 | A1 |
20040241548 | Nakamoto et al. | Dec 2004 | A1 |
20050042515 | Hwang et al. | Feb 2005 | A1 |
20050079414 | Yamamoto et al. | Apr 2005 | A1 |
20050079420 | Cho et al. | Apr 2005 | A1 |
20050118503 | Honda et al. | Jun 2005 | A1 |
20050191550 | Satoh et al. | Sep 2005 | A1 |
20050193800 | DeBoer et al. | Sep 2005 | A1 |
20050214644 | Aramata et al. | Sep 2005 | A1 |
20060003226 | Sawa et al. | Jan 2006 | A1 |
20060004226 | Machhammer et al. | Jan 2006 | A1 |
20060019115 | Wang et al. | Jan 2006 | A1 |
20060019168 | Li et al. | Jan 2006 | A1 |
20060024582 | Li et al. | Feb 2006 | A1 |
20060051670 | Aramata et al. | Mar 2006 | A1 |
20060057463 | Gao et al. | Mar 2006 | A1 |
20060088767 | Li et al. | Apr 2006 | A1 |
20060097691 | Green | May 2006 | A1 |
20060134516 | Im et al. | Jun 2006 | A1 |
20060134518 | Kogetsu et al. | Jun 2006 | A1 |
20060147800 | Sato et al. | Jul 2006 | A1 |
20060154071 | Homma et al. | Jul 2006 | A1 |
20060166093 | Zaghib et al. | Jul 2006 | A1 |
20060175704 | Shimizu et al. | Aug 2006 | A1 |
20060257307 | Yang | Nov 2006 | A1 |
20060263687 | Leitner et al. | Nov 2006 | A1 |
20060275663 | Matsuno et al. | Dec 2006 | A1 |
20060275668 | Peres et al. | Dec 2006 | A1 |
20060286448 | Snyder et al. | Dec 2006 | A1 |
20070026313 | Sano | Feb 2007 | A1 |
20070031733 | Kogetsu et al. | Feb 2007 | A1 |
20070037063 | Choi et al. | Feb 2007 | A1 |
20070048609 | Yeda et al. | Mar 2007 | A1 |
20070059598 | Yang | Mar 2007 | A1 |
20070065720 | Hasewaga et al. | Mar 2007 | A1 |
20070072074 | Yamamoto et al. | Mar 2007 | A1 |
20070087268 | Kim et al. | Apr 2007 | A1 |
20070099084 | Huang et al. | May 2007 | A1 |
20070099085 | Choi et al. | May 2007 | A1 |
20070105017 | Kawase et al. | May 2007 | A1 |
20070117018 | Huggins | May 2007 | A1 |
20070122702 | Sung et al. | May 2007 | A1 |
20070148544 | Le | Jun 2007 | A1 |
20070172732 | Jung et al. | Jul 2007 | A1 |
20070184345 | Neudecker et al. | Aug 2007 | A1 |
20070190413 | Lee et al. | Aug 2007 | A1 |
20070202395 | Snyder et al. | Aug 2007 | A1 |
20070202402 | Asahina et al. | Aug 2007 | A1 |
20070207080 | Yang | Sep 2007 | A1 |
20070207385 | Liu et al. | Sep 2007 | A1 |
20070209584 | Kalynushkin et al. | Sep 2007 | A1 |
20070212538 | Niu | Sep 2007 | A1 |
20070218366 | Kalynushkin et al. | Sep 2007 | A1 |
20070224508 | Aramata et al. | Sep 2007 | A1 |
20070224513 | Kalynushkin et al. | Sep 2007 | A1 |
20070238021 | Liu et al. | Oct 2007 | A1 |
20070243469 | Kim et al. | Oct 2007 | A1 |
20070264564 | Johnson et al. | Nov 2007 | A1 |
20070264574 | Kim et al. | Nov 2007 | A1 |
20070269718 | Krause et al. | Nov 2007 | A1 |
20070277370 | Kalynushkin et al. | Dec 2007 | A1 |
20080003496 | Neudecker et al. | Jan 2008 | A1 |
20080003503 | Kawakami et al. | Jan 2008 | A1 |
20080020281 | Kogetsu et al. | Jan 2008 | A1 |
20080038638 | Zhang et al. | Feb 2008 | A1 |
20080090149 | Sano et al. | Apr 2008 | A1 |
20080096110 | Bito et al. | Apr 2008 | A1 |
20080107967 | Liu et al. | May 2008 | A1 |
20080113271 | Ueda et al. | May 2008 | A1 |
20080118834 | Yew et al. | May 2008 | A1 |
20080124631 | Fukui et al. | May 2008 | A1 |
20080131782 | Hagiwara et al. | Jun 2008 | A1 |
20080138710 | Liaw et al. | Jun 2008 | A1 |
20080138716 | Iwama et al. | Jun 2008 | A1 |
20080145752 | Hirose et al. | Jun 2008 | A1 |
20080145759 | Sung et al. | Jun 2008 | A1 |
20080160415 | Wakita et al. | Jul 2008 | A1 |
20080176139 | White et al. | Jul 2008 | A1 |
20080206631 | Christensen et al. | Aug 2008 | A1 |
20080206641 | Christensen et al. | Aug 2008 | A1 |
20080233479 | Sung et al. | Sep 2008 | A1 |
20080233480 | Sung et al. | Sep 2008 | A1 |
20080241647 | Fukui et al. | Oct 2008 | A1 |
20080241703 | Yamamoto et al. | Oct 2008 | A1 |
20080248250 | Flemming et al. | Oct 2008 | A1 |
20080261112 | Nagata et al. | Oct 2008 | A1 |
20080305391 | Hirose et al. | Dec 2008 | A1 |
20090053589 | Obrovac et al. | Feb 2009 | A1 |
20090087731 | Fukui et al. | Apr 2009 | A1 |
20090186267 | Tiegs | Jul 2009 | A1 |
20090239151 | Nakanishi et al. | Sep 2009 | A1 |
20090305129 | Fukui et al. | Dec 2009 | A1 |
20100085685 | Pinwill | Apr 2010 | A1 |
20100092868 | Kim et al. | Apr 2010 | A1 |
20100124707 | Hirose et al. | May 2010 | A1 |
20100136437 | Nishida et al. | Jun 2010 | A1 |
20100285358 | Cui et al. | Nov 2010 | A1 |
20100297502 | Zhu et al. | Nov 2010 | A1 |
20100330419 | Cui et al. | Dec 2010 | A1 |
Number | Date | Country |
---|---|---|
101442124 | May 2009 | CN |
103 47 570 | May 2005 | DE |
0 281 115 | Sep 1988 | EP |
0 820 110 | Jan 1998 | EP |
1 011 160 | Jun 2000 | EP |
0 936 687 | Dec 2001 | EP |
1 231 653 | Aug 2002 | EP |
1 231 654 | Aug 2002 | EP |
1 258 937 | Nov 2002 | EP |
1 083 614 | May 2003 | EP |
1 313 158 | May 2003 | EP |
1 335 438 | Aug 2003 | EP |
1 289 045 | Mar 2006 | EP |
1 657 769 | May 2006 | EP |
1 850 409 | Oct 2007 | EP |
1 771 899 | Feb 2008 | EP |
1 657 768 | May 2008 | EP |
2 058 882 | May 2009 | EP |
2 885 913 | Aug 2007 | FR |
980513 | Jan 1965 | GB |
1 014 706 | Dec 1965 | GB |
2 395 059 | May 2004 | GB |
2 464 157 | Jan 2010 | GB |
2 464 158 | Apr 2010 | GB |
02-209492 | Aug 1990 | JP |
6-283156 | Oct 1994 | JP |
10-046366 | Feb 1998 | JP |
10-83817 | Mar 1998 | JP |
10-199524 | Jul 1998 | JP |
2000-3727 | Jan 2000 | JP |
2000-173594 | Jun 2000 | JP |
2000-348730 | Dec 2000 | JP |
2001-291514 | Oct 2001 | JP |
2002-279974 | Sep 2002 | JP |
2002-313319 | Oct 2002 | JP |
2003-017040 | Jan 2003 | JP |
2003-168426 | Jun 2003 | JP |
04-607488 | Feb 2004 | JP |
2004-71305 | Mar 2004 | JP |
2004-095264 | Mar 2004 | JP |
2004-214054 | Jul 2004 | JP |
2004-281317 | Oct 2004 | JP |
2004-296386 | Oct 2004 | JP |
2004-533699 | Nov 2004 | JP |
2006-505901 | Feb 2006 | JP |
2006-276214 | Oct 2006 | JP |
2006-290938 | Oct 2006 | JP |
2006-335410 | Dec 2006 | JP |
2007-165079 | Jun 2007 | JP |
2008-034266 | Feb 2008 | JP |
2008-186732 | Aug 2008 | JP |
2008-234988 | Oct 2008 | JP |
2009-252348 | Oct 2009 | JP |
2007-023141 | Feb 2007 | KR |
2007-0110569 | Nov 2007 | KR |
2008-038806 | May 2008 | KR |
1015956 | Aug 2000 | NL |
471402 | May 1975 | SU |
544019 | Jan 1977 | SU |
WO 9933129 | Jul 1999 | WO |
WO 0113414 | Feb 2001 | WO |
WO 0135473 | May 2001 | WO |
WO 0196847 | Dec 2001 | WO |
WO 0196847 | Dec 2001 | WO |
WO 0225356 | Mar 2002 | WO |
WO 0247185 | Jun 2002 | WO |
WO 03063271 | Jul 2003 | WO |
WO 03075372 | Sep 2003 | WO |
WO 2004042851 | May 2004 | WO |
WO 2004042851 | May 2004 | WO |
WO 2004052489 | Jun 2004 | WO |
WO 2004083490 | Sep 2004 | WO |
WO 2005011030 | Feb 2005 | WO |
WO 2005119753 | Dec 2005 | WO |
WO 2006067891 | Jun 2006 | WO |
WO 2006073427 | Jul 2006 | WO |
WO 2006120332 | Nov 2006 | WO |
WO 2007044315 | Apr 2007 | WO |
WO 2007083152 | Jul 2007 | WO |
WO 2007083155 | Jul 2007 | WO |
WO 2007083155 | Jul 2007 | WO |
WO 2007114168 | Oct 2007 | WO |
WO 2008029888 | Mar 2008 | WO |
WO 2008044683 | Apr 2008 | WO |
WO 2008072460 | Jun 2008 | WO |
WO 2008097723 | Aug 2008 | WO |
WO 2008139157 | Nov 2008 | WO |
WO 2009010757 | Jan 2009 | WO |
WO 2009010758 | Jan 2009 | WO |
WO 2009010759 | Jan 2009 | WO |
WO 2009026466 | Feb 2009 | WO |
WO 2009128800 | Oct 2009 | WO |
WO 2010040985 | Apr 2010 | WO |
WO 2010040986 | Apr 2010 | WO |
WO 2010060348 | Jun 2010 | WO |
WO 2010130975 | Nov 2010 | WO |
WO 2010130976 | Nov 2010 | WO |
Entry |
---|
Peng et al., “Uniform, axial-orientation of one dimensional single-crystal silicon nanostructure arrays”, Angew. Chemic. Int. Ed., vol. 44, 2005, pp. 2737-2742. |
Peng K et al., “Dendrite-assisted growth of silicon nanowires in electroless metal deposition”, Advanced Functional Materials, Wiley Vch, Wienheim, DE, vol. 13, No. 2, Feb. 2003, pp. 127-132. |
Qiu T et al., “Self-assembled growth and optical emission of silver-capped silicon nanowires”, Applied Physics Letters, AIP, American Institute of Physics, Melville, NY, US, vol. 84, No. 19, May 10, 2004, pp. 3867-3869. |
Peng Et Zhu, “Simultaneous gold deposition and formation of silicon nanowire arrays”. Journal of Electroanalytical Chemistry, vol. 558, 2003, pp. 35-39. |
Ivanovskaya et al., “The Effect of Treatment of Cation-Selective Glass Electrodes With AgNO3 Solution on Electrode Properties”, Sensors and Actuators B 24-25 (1995) 304-308. |
Peng et al., “Fabrication of Large-Area Silicon Nanowire p-n Junction Diode Arrays”, Adv. Mater. (2004), vol. 16, No. 1, 73-76. |
Peng et al., “Silicon Nanowires for Rechargeable Lithium-ion Battery Anodes”, Applied Physics Letters (2008) vol. 93, No. 3, pp. 33105-1 to 33105-3. |
Badel at al., “Formation of Ordered Pore Arrays at the Nanoscale by Electrochemical Etching of N-Type Silicon”, Superlattices and Microstructures, 36 (2004) 245-253. |
Beaulieu et al., “Colossal Reversible Volume Changes in Lithium Alloys”, Electrochemical and Solid-State Letters, 4 (9) (2001) A137-A140. |
Beaulieu at al., “Reaction of Li with Grain-Boundary Atoms in Nanostructured Compounds”, Journal of The Electrochemical Society, 147 (9) (2000) 3206-3212. |
Besenhard et al., “Will Advanced Lithium-Alloy Anodes Have a Chance in Lithium-Ion Batteries?”, Journal of Power Sources, 68 (1997) 87-90. |
Boukamp et al., “All-Solid Lithium Electrodes with Mixed-Conductor Matrix”, J. Electrochem. Soc.: Electrochemical Science and Technology. vol. 128, No. 4, (1981) 725-729. |
Bourderau, et al., “Amorphous Silicon as a Possible Anode Material for Li-Ion Batteries”, Journal of Power Sources, 81-82 (1999) 233-236. |
Colinge, Jean-Pierre, “Silicon-on-Insulator Technology: Materials to VLSI”, Chapter 2, SOI Materials, (1991), Cover page and p. 38. |
Deal et al., “General Relationship for the Thermal Oxidation of Silicon”, Journal of Applied Physics, vol. 36, No. 12, (Dec. 1965) 3770-3778. |
Feng et al., “Lithography-Free Silicon Micro-Pillars as Catalyst Supports for Microfabricated Fuel Cell Applications”, Electrochemistry Communications, 8 (2006) 1235-1238. |
Green et al., “Quantum Pillar Structures on n+ Gallium Arsenide Fabricated Using ”Natural“ Lithography”, Appl. Phys. Lett., 62 (3) (1993) 264-266. |
Green et al., “Structured Silicon Anodes for Lithium Battery Applications”, Electrochemical and Solid-State Letters, 6 (5) (2003) A75-A79. |
Green et al., “Mesoscopic Hemisphere Arrays for use as Resist in Solid State Structure Fabrication”, J. Vac. Sci. Technol. B 17(5) (1999) 2074-2083. |
Yan et al., “Growth of Amorphous Silicon Nanowires via a Solid-Liquid-Solid Mechanism”, Chemical Physics Letters, 323 (2000) 224-228. |
Shin et al., “Porous Silicon Negative Electrodes for Rechargeable Lithium Batteries”, Journal of Power Sources, 139 (2005) 314-320. |
Li et al., “A High Capacity Nano-Si Composite Anode Material for Lithium Rechargeable Batteries”, Electrochemical and Solid-State Letters, 2 (11) (1999) 547-549. |
Li et al., “The Crystal Structural Evolution of Nano-Si Anode Caused by Lithium Insertion and Extraction at Room Temperature”, Solid State Ionics, 135 (2000) 181-191. |
Huggins, Robert A., “Lithium Alloy Anodes” in Handbook of Battery Materials, J.O. Besenhard Ed., Wiley-VCH, Weinheim, 361-381 (1999). |
Chang et al., “Ultrafast Growth of Single-Crystalline Si Nanowires”, Materials Letters, 60 (2006) 2125-2128. |
Kim et al., “Improvement of Silicon Powder Negative Electrodes by Copper Electroless Deposition for Lithium Secondary Batteries”, Journal of Power Sources, 147 (2005) 227-233. |
Jianfeng et al., “Large-Scale Array of Highly Oriented Silicon-Rich Micro/Nanowires Induced by Gas Flow Steering”, Solid State Communications, 133 (2005) 271-275. |
Lu et al., “A Study of the Mechanisms of Erosion in Silicon Single Crystals Using Hertzian Fracture Tests”, Wear, 186-187 (1995) 105-116. |
Kleimann et al., “Formation of Wide and Deep Pores in Silicon by Electrochemical Etching”, Materials Science and Engineering, B69-70 (2000) 29-33. |
Kolasinski, Kurt W., “Silicon Nanostructures from Electroless Electrochemical Etching”, Current Opinion in Solid State and Materials Science, 9 (2005) 73-83. |
Pei et al., “Silicon Nanowires Grown from Silicon Monoxide Under Hydrothermal Conditions”, Journal of Crystal Growth, 289 (2006) 423-427. |
Chen et al., “Selective Etching of Silicon in Aqueous Ammonia Solution”, Sensors and Actuators, A 49 (1995) 115-121. |
Maranchi et al., “Interfacial Properties of the a-Si/Cu:Active-Inactive Thin-Film Anode Systems for Lithium-Ion Batteries”, Journal of the Electrochemical Society: 153 (6) (2006) A1246-A1253. |
Nakahata et al., “Fabrication of Lotus-Type Porous Silicon by Unidirectional Solidification in Hyrdogen”, Materials Science and Engineering A 384 (2004) 373-376. |
Niparko, J.K. (Editor), “Cochlear Implant Technology”, Pub., Lippincott Williams and Wilkins, Philadelphia, (2000) 108-121. |
Ohara at al., “A Thin Film Silicon Anode for Li-Ion Batteries Having a Very Large Specific Capacity and Long Cycle Life”, Journal of Power Sources, 136 (2004) 303-306. |
Peng et al., “Dendrite-Assisted Growth of Silicon Nanowires in Electroless Metal Deposition”, Adv. Funct. Mater., 13, No. 2 (2003) 127-132. |
Peng et al., “Synthesis of Large-Area Silicon Nanowire Arrays via Self-Assembling Nanoelectrochemistry”, Adv. Mater., 14, No. 16 (2002) 1164-1167. |
Winter, et al., “Insertion Electrode Materials for Rechargeable Lithium Batteries”, Advanced Materials, 1998, 10, No. 10. |
Kasavajjula et al., “Nano- and Bulk-Silicon-Based Insertion Anodes for Lithium-Ion Secondary Cells”, Journal of Power Sources, 163 (2007) 1003-1039. |
Peng, et al., “Fabrication of Single-Crystalline Silicon Nanowires by Scratching a Silicon Surface with Catalytic Metal Particles”, Adv. Funct. Mater., 16 (2006), 387-394. |
Barraclough et al., “Cold Compaction of Silicon Powders Without a Binding Agent”, Materials Letters 61 (2007) 485-487. |
Chan et al., “Surface Chemistry and Morphology of the Solid Electrolyte lnterphase on Silicon Nanowire Lithium-Ion Battery Anodes”, Journal of Power Sources, 189(2), 1132-1140, (2009). |
Chen et al., Binder Effect on Cycling Performance of Silicon/Carbon Composite Anodes for Lithium Ion Batteries, 36 (2006) 1099-1104. |
Chen et al., “Effect of Vinylene Carbonate (VC) as Electrolyte Additive on Electrochemical Performance of Si Film Anode for Lithium Ion Batteries”, Journal of Power Sources, 174(2), 538-543.(20O7). |
Chevrier et al., “Methods for Successful Cycling of Alloy Negative Electrodes in Li-Ion Cells”, 220th ECS Meeting, Abstract #1237 (2011). |
Choi at al., “Effect of Fluoroethylene Carbonate Additive on Interfacial Properties of Silicon Thin-Film Electrode”, Journal of Power Sources, 161(2), 1254-1259 (2006). |
El Ouatani at al., “The Effect of Vinylene Carbonate Additive on Surface Film Formation on Both Electrodes in Li-Ion Batteries”, J. Electrochem. Soc., 156(2), A103-A113 (2009). |
Han et al., “Neutralized Poly (Acrylic Acid) as Polymer Binder for High Capacity Silicon Negative Electrodes”, 220th ECS Meeting, Abstract #1250 (2011). |
Heinze et al., “Viscosity Behaviour of Multivalent Metal Ion-Containing Carboxymethyl Cellulose Solutions”, Die Angewandte Makromolekulare Chamie 220, 123-132, (Nr. 3848), (1994). |
Hochgatterer et al., “Silicon/Graphite Composite Electrodes for High Capacity Anodes: Influence of Binder Chemistry on Cycling Stability”, Electrochemical and Solid-State Letters, 11 (5) (2008) A76-A80. |
Komba et al., “Functional Interface of Polymer Modified Graphite Anode”, Journal of Power Sources, 189, (2009), 197-203. |
Komba et al., “Polyacrylate as Functional Binder for Silicon and Grapite Composite Electrode in Lithium-Ion Batteries”, Electrochemistry, 79(1), (2011), 6-9. |
Komba et al., “Polyacrylate Modifier for Graphite Anode of Lithium-Ion Batteries”, Electrochemical and Solid-State Letters, 12(5), (2009), A107-A110. |
Komba et al., “Study on Polymer Binders for High-Capacity SiO Negative Electrode of Li-Ion Batteries”, Journal of Physical Chemistry, 115, (2011), 13487-13495. |
Lee et al., “Effect of Poly (Acrylic Acid) on Adhesion Strength and Electrochemical Performance of Natural Graphite Negative Electrode for Lithium-Ion Batteries”, Journal of Power Sources, 161(1), (2006), 612-616. |
Li at al., “Sodium Carboxymethyl Cellulose: A Potential Binder for Si Negative Electrodes for Li-Ion Batteries”, Electrochemical and Solid-State Letters, 10(2) (2007), A17-A20. |
Liu et al., “Enhanced Cycle Life of Si Anode for Li-Ion Batteries by Using Modified Elastomeric Binder”, Electrochemical and Solid-State Letters, 8(2) (2005), A100-A103. |
Obrovac at al., “Structural Changes in Silicon Anodes During Lithium Insertion/Extraction”, Electrochemical and Solid-State Letters, 7(5), (2004), A96-A96. |
Sugama, et al., “Nature of Interfacial Interaction Mechanisms Between Polyacrylic Acid Macromolecules and Oxide Metal Surfaces”, Journal of Materials Science, 19 (1984) 4045-4056. |
Ui et al., “Improvement of Electrochemical Characteristics of Natural Graphite Negative Electrode Coated With Polyacrylic Acid in Pure Propylene Carbonate Electrolyte”, Journal of Power Sources, 173(1), (2007), 518-521. |
Wen et al., “Chemical Diffusion in Intermediate Phases in the Lithium-Silicon System”, Journal of Solid State Chemistry, 37 (1981) 271-278. |
Weydanz et al., “A Room Temperature Study of the Binary Lithium-Silicon and the Ternary Lithium-Chromium-Silicon System for use in Rechargeable Lithium Batteries”, Journal of Power Sources, 81-82 (1999) 237-242. |
Yabuuchi et al., “Graphite-Silicon-Polyacrylate Negative Electrodes inIonic Liquid Electrolyte for Safer Rechargeable Li-Ion Batteries”, Advanced Energy Materials, 1, (2011), 759-765. |
Zhang et al., “A Review on Electrolyte Additives for Lithium-Ion Batteries”, Journal of Power Sources, 162(2), 1379-1394, (2006). |
Key to Metal Aluminum-Silicon Alloys, www.keytometals.com/Article80. |
Peng et al., “Uniform, Axial-Orientation Alignment of One-Dimensional Single-Crystal Silicon Nanostructure Arrays”, Angew. Chem. Ind. Ed., 44 (2005) 2737-2742. |
Peng et al., “Simultaneous Gold Deposition and Formation of Silicon Nanowire Arrays”, Journal of Electroanalytical Chemistry, 558 (2003) 35-39. |
Canham, L. T., “Diffusion of Li IN Si”, Properties of Silicon, EMIS Datareviews Series No. 4 (1987) 454-462. |
Qiu et al., “Self-Assembled Growth and Optical Emission of Silver-Capped Silicon Nanowires”, Applied Physics Letters, vol. 84, No. 19, (2004) 3867-3869. |
Kim et al., “(110) Silicon Etching for High Aspect Ratio Comb Structures”, 1997 6th International Conference on Emerging Technologies and Factory Automation Proceedings, (1997) 248-252. |
Sharma et al., “Thermodynamic Properties of the Lithium-Silicon System”, J. Electrochem. Soc.: Electrochemical Science and Technology, vol. 123 (1976) 1763-1768. |
Qiu et al., “From Si Nanotubes to Nanowires: Synthesis, Characterization, and Self-Assembly”, Journal of Crystal Growth, 277 (2005) 143-148. |
Tokoro et al., “Anisotropic Etching Properties of Silicon in KOH and TMAH Solutions”, Proceedings of the 1998 International Symposium on Micromechatronics and Human Science (1998) 65-70. |
Tsuchiya et al., “Structural Fabrication Using Cesium Chloride Island Arrays as a Resist in a Fluorocarbon Reactive Ion Etching Plasma”, Electrochemical and Solid-State Letters, 3 (1) (2000) 44-46. |
Wagner et al., “Vapor-Liquid-Solid Mechanism of Single Crystal Growth”, Applied Physics Letters, vol. 4, No. 5 (1964) 89-90. |
Lang, Walter, “Silicon Microstructuring Technology”, Materials Science and Engineering, R17 (1996) 1-55. |
Liu et al., “Effect of Electrode Structure on Performance of Si Anode in Li-Ion Batteries: Si Particle Size and Conductive Additive”, Journal of Power Source, 140 (2005) 139-144. |
Yan et al., “H2-Assisted Control Growth of Si Nanowires”, Journal of Crystal Growth, 257 (2003) 69-74. |
Liu et al., “A Novel Method of Fabricating Porous Silicon Material: Ultrasonically Enhanced Anodic Electrochemical Etching”, Solid State Communications, 127 (2003) 583-588. |
Zhang et al., “Bulk-Quantity Si Nanowires Synthesized by SiO Sublimation”, Journal of Crystal Growth, 212 (2000) 115-118. |
Wong et al., “Controlled Growth of Silicon Nanowires Synthesized Via Solid-Liquid-Solid Mechanism”, Science and Technology of Advanced Materials, 6 (2005) 330-334. |
Zhang et al., “Synthesis of Thin Si Whiskers (Nanowires) Using SiCl4”, Journal of Crystal Growth, 2006 (2001) 185-191. |
Yoshio et al., “Electrochemical Behaviors of Silicon Based Anode Material”, Journal of Power Sources, 153 (2006) 375-379. |
Zhang et al., “Catalytic Growth of -FiSi2 and Silicon Nanowires”, Journal of Crystal Growth, 280 (2005) 286-291. |
Number | Date | Country | |
---|---|---|---|
20100233539 A1 | Sep 2010 | US |