This application claims priority to Korean Patent Application No. 10-2008-0109858, filed on Nov. 6, 2008, the disclosure of which is hereby incorporated by reference herein in its entirety.
1. Technical Field
The present disclosure relates to methods of forming a semiconductor device and, more specifically, to methods of forming a semiconductor device including a capacitor.
2. Description of Related Art
A DRAM device may include a cell array and a peripheral circuit. The cell array is a collection of cells in which data may be stored. The peripheral circuit may be configured to transmit data to the exterior with rapid precision. A memory cell of the DRAM device may include a transistor and a capacitor. The transistor may function as a switch and store data. A significant parameter of a DRAM device may be the capacitance of a cell capacitor which stores data. With the recent trend toward high integration of semiconductor devices, their minimum feature sizes continue to shrink. Therefore, a technology for integrating a capacitor having minimized capacitance into a smaller area has become a core technology for DRAM devices.
In accordance with an embodiment of the present invention, a method of forming a semiconductor device is provided. The method includes forming a bottom electrode having a top surface and a side surface on a semiconductor substrate, performing a tilted ion implantation process to supply ions to the top surface of the bottom electrode and to a portion of the side surface of the bottom electrode, and forming a dielectric layer on the bottom electrode. The formation of the dielectric layer is delayed at the ion-supplied top surface of the bottom electrode and the ion-supplied portion of the side surface of the bottom electrode.
In some embodiments, the tilted ion implantation process may use gas containing at least one selected from the group consisting of nitrogen, boron, and a combination thereof.
In some embodiments, the dielectric layer may be formed after performing the tilted ion implantation process. Forming the dielectric layer may include performing an atomic layer deposition (ALD) process.
In some embodiments, the bottom electrode may include a first region to which the ions are supplied and a second region to which the ions are not supplied. The first region may include a top surface and a side upper portion of the bottom electrode, and the second region may include a lower portion of the bottom electrode. During the ion implantation process, a tilt may be adjusted to extend the first region
In some embodiments, the bottom electrode may have a cylindrical or pillar-type structure including the top surface and the side surface. The bottom electrode may include at least one selected from the group consisting of: metal such as aluminum (Al), copper (Cu) or tungsten (W); metal nitride such as titanium nitride (TiN), titanium aluminum nitride (TiAlN), titanium silicon nitride (TiSiN) or tantalum nitride (TaN); and noble metal such as ruthenium (Ru), Iridium (Ir) or platinum (Pt).
In some embodiments, the method may further comprise forming a top electrode to cover the bottom electrode.
In accordance with another embodiment of the present invention, a method of faulting a semiconductor device is provided. The method includes forming a bottom electrode on a semiconductor substrate. The bottom electrode has a first region including an inner surface, an outer surface and a top surface connecting the inner surface and the outer surface with each other and a second region which includes a lower portion of the bottom electrode. The method further includes performing a tilted ion implantation process by supplying ions to the first region of the bottom electrode. The tilted ion implantation process is performed using a gas containing at least one selected from the group consisting of nitrogen (N), boron (B) and a combination thereof, and the ions are not supplied to the second region of the bottom electrode by the tilted ion implantation process. The method further includes forming a dielectric layer to uniformly cover the bottom electrode. During the tilted ion implantation process, an amount of ions is supplied to upper portions of the top surface, the inner surface and the outer surface of the first region of the bottom electrode which is greater than an amount of ions supplied to lower portions of the inner surface and the outer surface of the first region of the bottom electrode and the formation of the dielectric layer is more delayed at the upper portion of the inner surface and the outer surface of the first region of the bottom electrode than at the lower portion of the inner surface of the first region of the bottom electrode. In addition, the method further includes forming a top electrode covering the bottom electrode.
Embodiments of the present invention can be understood in more detail from the following description taken in conjunction with the accompanying the drawings, in which:
The present invention will now be described more fully hereinafter with reference to the accompanying drawings, in which preferred embodiments of the invention are shown. This invention, however, may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. In the drawings, the thicknesses of layers and regions are exaggerated for clarity. It will also be understood that when a layer is referred to as being “on” another layer or substrate, it can be directly on the other layer or substrate, or intervening layers may also be present. Like numbers refer to like elements throughout.
Referring to
A second interlayer dielectric 120 may be formed on the first interlayer dielectric 110. The second interlayer dielectric 120 may be, for example, a silicon oxide layer. A contact plug 122 may be formed to be electrically connected to the conductor through the second interlayer dielectric 120. A mask layer 126 may be formed on the second interlayer dielectric 120. The mask layer 126 may be, for example, a silicon nitride layer.
Referring to
The molding layer 128 and the mask layer 126 are patterned to form a hole 132 therethrough. The hole 132 may be formed to expose a top surface of the contact plug 122. The mask layer 126 penetrated by the hole 132 may serve to support a bottom electrode (134a in
Referring to
A sacrificial layer 135 may be formed on the conductive layer 134 to fill the hole 132. The sacrificial layer 135 may be formed by means of, for example, a CVD process or an SOG process. The sacrificial layer 135 may contain a material having beneficial fluidity such as, for example, silicon oxide or a photoresist.
Referring to
The inner surface 134I and the outer surface 134T of the bottom electrode 134a may be exposed by removing the molding layer 128 and the sacrificial layer 135. The molding layer 128 and the sacrificial layer 135 may be removed by means of, for example, a wet etching process using an etchant containing, for example, hydrofluoric acid (HF).
Referring to
The bottom electrode 134a may include a first region “A” and a second region “B”. The first region “A” may be a region to which ions are supplied, and the second region “B” may be a region to which the ions are not supplied. In the first region “A”, a third region “I” may be a region which relatively exhibits the size of the amount of the ions supplied to the first region “A”. For example, upper width IW1 of a portion of the third region “I” may be greater than lower width IW2 of a portion of the third region “I”. That is, the amount of ions supplied to an upper portion of the inner surface 134I in the first region “A” may be greater than that of ions supplied to a lower portion of the inner surface 134I in the first region “A”. This is because the amount of ions supplied to upper portions of the top surface 134U, the inner surface 134I, and the outer surface 134T of the first region “A” may be greater than that of ions supplied to lower portions of the inner surface 134I and the outer surface 134T of the first region “A”. More ions may be supplied to lower portions of the inner surface 134I and the outer surface 134T of the bottom electrode 134a by adjusting a tilt during the ion implanting process TI. Thus, the first region “A” may be formed to have a larger area.
Referring to
The formation of the dielectric layer 138 may be described by exemplifying an ALD process.
Referring to
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That is, formation of the dielectric layer 138 may be delayed at the inner, outer, and top surfaces 134I, 134T, and 134U of the first region “A”. Especially, the amount of ions supplied to upper portions of the inner and top surfaces 134I and 134U of the first region “A” may be greater than that of ions supplied to a lower portion of the inner surface 134I of the first region “A”. Therefore, the formation of the dielectric layer 138 may be more delayed at the upper portion of the inner and outer surfaces 134I and 134T of the first region “A”. Width DW1 of a portion of the dielectric layer 138 in the first region “A” may be smaller than width DW2 of a portion of the dielectric layer 138 in the second region “B”.
Moreover, because the hydroxyl radical is separated from the inner, outer, and top surfaces 134I, 134T, and 134U of the first region “A”, the surface migration of the metal-organic precursor (MOP) may increase. Thus, the MOP may readily migrate to the lower portions of the inner and outer surfaces 134I and 134T of the second region “B” along the inner and outer surfaces 134I and 134T of the first region “A”.
Referring to
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According to some exemplary embodiments, a tilted ion implantation process TI is performed to prevent a dielectric layer 138 from overgrowing at upper portions of inner and outer surfaces 134I and 134T of a high-aspect-ratio bottom electrode 134a and a top surface 134U of the high-aspect-ratio bottom electrode 134a. The dielectric layer 138 may also be readily formed at bottom portions of the inner and outer surfaces 134I and 134T. Thus, the dielectric layer 138 may be formed to uniformly cover the inner, outer, and top surface 134I, 134T, and 134U of the bottom electrode 134a. That is, a step coverage characteristic of the dielectric layer 138 may be improved to provide a semiconductor device including a capacitor of improved reliability and electrical properties.
As mentioned above, the dielectric layer 138 may also be readily formed at the lower portions of the inner and outer surfaces 134I and 134T. Therefore, a process of forming the dielectric layer 138 may be conducted at a high temperature (e.g., 200 to 300 degrees centigrade) to remove impurities such as, for example, carbon (C) and hydrogen (H) contained in the dielectric layer 138. That is, degradation in step coverage characteristic of the dielectric layer 138 may be suppressed to improve the quality of the dielectric layer 138.
Referring to
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After performing a tilted ion implantation process for top and side surfaces of the bottom electrode 134d, a dielectric layer 138a may be formed on the bottom electrode 134d. According to the modified embodiments, a pillar-type storage electrode may be provided with a dielectric layer 138a having a uniform thickness. That is, technical features of embodiments of the present invention may be applied to any type of high-aspect-ratio bottom electrode. The bottom electrode may include, for example, a concave-hole structure or a stacked structure. While the technical features of embodiments of the present invention have been applied to DRAM devices, they may be applied to capacitors of non-memory devices.
Referring to
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An insulating layer 138d may be formed on the bottom electrode 134d. The insulating layer 138d may be formed by means of, for example, a plasma enhanced chemical vapor deposition (PE-CVD) process or a plasma enhanced atomic layer deposition (PE-ALD) process. The insulating layer 138d may contain one selected from the group consisting of, for example, aluminum oxide (Al2O3), zirconium oxide (ZrO2), hafnium oxide (HfO2), tantalum pentoxide (Ta2O5), titanium oxide (TiO2), strontium titanate (SrTiO3), and barium strontium titanate (BaSrTiO3). The insulating layer 138d may be formed to be thicker at an upper portion of a side surface and a top surface of the bottom electrode 134d having a high aspect ratio than at a lower portion of the side surface of the bottom electrode 134d.
Referring to
In other embodiments of the present invention, an insulating layer 138d on a side upper portion and a top surface of the bottom electrode 134d may have a higher position and a larger area than that on a lower portion of the bottom electrode 134d. Therefore, a dielectric layer 138f may be formed uniformly over the bottom electrode 134d. A dotted region 138e surrounding the dielectric layer 138f may be expressed with the amount etched.
The process of forming the insulating layer 138d and the etch process E may be, for example, repeatedly performed to uniformly form the dielectric layer 138f. In addition, for example, after performing the etch process E, an annealing process may be performed to cure a damaged dielectric layer 138f.
The process of forming the insulating layer 138d and the etch process E may be performed at one apparatus. For example, following removal of source gas and reaction gas after forming the insulating layer 138d at a CVD apparatus or an ALD apparatus, the etch process E may be performed by introducing an etching gas into the CVD apparatus or the ALD apparatus.
Referring to
For example, the memory 820 may be used to store a command executed by the controller 810 and/or user's data. The controller 810 and the memory 820 may be configured to exchange the command and/or the user's data. The interface 830 may serve to input/output data to/from the exterior. The controller 810 may include a buffer memory 812, which may be used to temporarily store data to be stored in the memory 820 or data read out of the memory 200. The buffer memory 812 may be used to temporarily store data processed in the controller 810. The buffer memory 812 is a random access memory (RAM) and may be embodied with a semiconductor device (e.g., DRAM) according to some or modified embodiments of the present invention.
The memory card system 800 may be, for example, a multimedia card (MMC), a secure digital card (SD) or a mobile data storage.
For example, the electronic device 1000 may be applied to, computer systems, wireless communication devices such as personal digital assistants (PDA), laptop computers, web tablets, wireless telephones, and mobile phones, digital music players, MP3 players, navigation systems, solid-state disks (SSD), household appliances or all devices capable of wirelessly receiving/transmitting information.
Having described embodiments of the present invention, it is further noted that it is readily apparent to those skilled in the art that various substitutions, modifications and changes may be made without departing from the scope and spirit of the invention which is defined by the metes and bounds of the appended claims.
Number | Date | Country | Kind |
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10-2008-0109858 | Nov 2008 | KR | national |