The present disclosure relates to a micro-electro-mechanical device having a tiltable structure. In particular, hereinafter reference will be made to a micromirror obtained through the MEMS (Micro-Electro-Mechanical Systems) technology, without any loss of generality.
Micro-electro-mechanical devices are known having a mirror structure using semiconductor technology.
These micro-electro-mechanical devices are, for example, used in portable apparatuses, such as portable computers, laptops, notebooks (including ultra-thin notebooks), PDAs, tablets, cellphones, smartphones, etc., for optical applications, in particular for directing light beams generated by a light source according to desired modalities.
Thanks to the small dimensions, the above devices enable stringent standards to be met as regards space occupation, both as to area and thickness.
For example, micro-electro-mechanical mirror devices are used in miniaturized projector modules (so-called picoprojectors), which are able to project images at a distance or to generate desired patterns of light.
Micro-electro-mechanical mirror devices generally include a mirror element suspended over a cavity and formed starting from a body of semiconductor material so as to be mobile, typically with movements of tilting or rotation, for directing the incident light beam as desired.
For example,
The obtained scanning scheme is shown in
In a variant of the system of
Another application of micromirror systems is in 3D gesture-recognition systems. These normally use a picoprojector and an image-acquisition device, such as a photographic camera. The light beam here may be in the range of visible light, of invisible light, or at any useful frequency. The picoprojector may be similar to the picoprojector 9 of
In both cases, with the considered technology, the picoprojector comprises a mirror element, rotation whereof is generally controlled via an actuation system, currently of an electrostatic, magnetic, or piezoelectric type.
For example,
In detail, the first electrodes 19 are fixed with respect to the respective arms 12, 16 and are comb-fingered with respect to the second electrodes 20 for generating a capacitive coupling. Due to the arrangement of the electrodes 19, 20 of each actuation assembly 18A, 18B, the driving structure is also defined as “comb drive structure”.
By applying appropriate voltages between the first electrodes 19 and the second electrodes 20, it is possible to generate attraction/repulsion forces between them and thus cause rotation of the first electrodes 19 with respect to the second electrodes 20 and torsion of the arms 12, 16 about the respective axes A, B. Thereby, controlled rotation of the suspended region 11 with respect to axes A, B, and thus scanning in a horizontal direction and in a vertical direction, are obtained.
Rotation of the mirror element 5 about the vertical axis A that produces the horizontal scan occurs generally through an angle of ±12°, and rotation of the mirror element 5 about the horizontal axis B that produces the vertical scan occurs generally through an angle of ±8°.
To function properly, it is desirable for the angular position of the mirror element to be controlled precisely. In fact, minor deviations of the physical or electrical characteristics of the structures, due to the variability in the production lots, to assembly imprecision, or to variable operating conditions, such as temperature or ageing, may lead to even considerable errors in the direction of the light beam emitted by the mirror element.
To this end, systems for detecting the position of the micromirror element are known in the art, based upon capacitive or piezoelectric principles.
However, known solutions are not completely satisfactory. In particular, solutions of a capacitive type are markedly non-linear with the angle, so that signal processing is in general complex and burdensome for the processing electronics. Solutions of a piezoelectric type employ, on the other hand, temperature compensation, which adds complexity to the system and in turn introduces a source of error.
One embodiment of the present disclosure is a micro-electro-mechanical device that includes:
a platform configured to turn by a rotation angle (θ);
a slit in the platform;
a support structure supporting the platform and including a cavity facing a first side of the platform; and
a plurality of integrated photodetectors facing the cavity and the first side of the platform.
For a better understanding of the present disclosure, preferred embodiments thereof are now described, purely by way of non-limiting example, with reference to the attached drawings, wherein:
In the following description, for simplicity, embodiments will be described where the micromirror is rotatable only about one axis. However, it may be modified in a simple way for detection of rotations about two axes, as explained hereinafter.
The microelectronic device 50 is formed in a first substrate 60 and in a second substrate 61, here bonded to each other by an adhesive layer 63, for example of silicon oxide, glass frit, or other bonding material normally used in MEMS. The substrates 60 and 61 may be obtained starting from two wafers of semiconductor material, for example silicon, using known semiconductor manufacture techniques, such as trenching, growing, selective depositing and/or removing, and sawing, in a per known manner. For example, the second substrate 61 may be formed from an SOI (Silicon-On-Insulator) substrate, and comprises two semiconductor layers (and precisely a bottom semiconductor layer 57 and a top semiconductor layer 58) separated by an insulating layer 59. The bottom semiconductor layer 57 is partially removed to form the cavity 53, and the top semiconductor layer 58 is defined to form the trench 55 surrounding the platform 52.
The carrying structure 51 is thus formed by the first substrate 60, which delimits the cavity 53 at the bottom, and by walls 54, which delimit the cavity 53 and the through trench 55 laterally and are formed by the second substrate 61. The cavity 53 thus has a bottom surface 53A, lying in the same plane as the top surface 60A of the first substrate 60. Further, the second substrate 61 has a top surface 61A parallel to the top surface 60A of the first substrate 60.
The platform 52 has a first side 52a facing the cavity 53 and a top surface (second side 52B) which is the same, in the rest position, with the top surface of the second substrate 61 and carries a reflecting layer 65, for example a metal layer. The platform 52 is supported by the carrying structure 51 through a supporting and actuation structure, which is also formed in the top semiconductor layer 58 of the second substrate 61 and comprises (see in particular
In the embodiment shown, the platform 52 and the reflecting layer 65 have a circular shape. They could, however, have any other shape, for example quadrangular, hexagonal, etc., and have their center of mass B along the rotation axis A.
The platform 52 and the reflecting layer 65 have a slit 70, preferably arranged in a central position (for example centered on the center of mass B), extending completely through them. The slit 70 has relatively small dimensions so as to intercept a small portion of the light beam impinging upon the reflecting surface 65. For example, the slit 70 may have a roughly rectangular shape with major side parallel to the rotation axis A, as visible in particular in
The second substrate 60 carries an array of photodetectors 71, for example photodiodes, preferably integrated in the semiconductor material of the second substrate 60 and facing the cavity 53. The photodetectors 71 are manufactured in any known way and are arranged underneath the slit 70, for example so that the center of the array is vertically aligned with the center of the slit 70 and the center of mass B. As shown schematically in
In particular, in
The photodetectors 71 are connected, through conductive paths 72 represented only schematically, and appropriate interfaces (not shown), to a processing unit 75, which is, for example, arranged in a separate read interface, for instance an ASIC (Application Specific Integrated Circuit). Alternatively, the processing unit 75 may be formed in the first substrate 60.
The processing unit 75 receives the electrical signals generated by the photodetectors 71 and processes them to obtain the rotation angle of the platform 52, as explained hereinafter. To this end, the processing unit 75 comprises a subtractor 76 and a computing unit 77, represented schematically.
The micro-electro-mechanical device 50 exploits the known phenomenon of diffraction whereby the width of the spot generated on a wall in front of a slit passed by a wave is inversely proportional to the amplitude of the slit, and to very small slits there correspond very wide diffraction fringes.
This phenomenon is represented in a simplified way in
In detail,
In this position, the light beam 78 is perpendicular also to the platform 52 and thus passes through the slit 70 over its entire area (area of the slit 70 visible from above, in
During rotation of the platform 52, as the angle θ of rotation increases, the “useful” area of the slit 70 (i.e., the projection of the area of the slit 70 in a plane parallel to the top surface 61A of the first substrate 61) decreases, as shown in
Thus, as the rotation angle θ increases, a larger number of photodetectors 71B of the array is reached by the light beam 81, but the intensity of the light detected by these decreases.
The above behavior is visible also from the plots of
As may be noted, in non-tilted position of the platform 52 (angle θ=0°, dotted curve 100) the light intensity I is maximum at the central photodiode 70A (on the graph, normalized to 1) and drops very rapidly as the distance from the central photodetector 71A increases. The light intensity I drops practically to zero in the lateral photodetectors 70B arranged at a distance of almost 30 μm from the central photodiode 70A and then increases slightly again as a result of the side bands due to diffraction.
For a rotation angle θ=10° (dashed and dotted curve 110), the light intensity I detected by the central photodetector 71A decreases to 70% of the maximum value, but the light intensity I detected by the lateral photodetectors 71B decreases more slowly as their distance from the central photodetector 71A increases, as compared to the curve 100. Thus, a larger number of lateral photodetectors 71B detects a light intensity I of non-zero amplitude.
For a rotation angle θ=20° (solid curve 120), the light intensity I detected by the central photodetector 71A is very low (approximately 30% of the maximum value), but the width of the light beam 78 is much greater than for the curves 100 and 120, and the light intensity I detected by the lateral photodetectors 71B decreases very slowly with the distance, so that a still larger number of lateral photodiodes 70B is reached by a light intensity I of a measurable value.
The value of the light intensity I detected by the photodetectors 71 and its reduction rate in the lateral photodetectors 71B may thus be used as a measure of the rotation angle θ of the platform 52.
Studies conducted by the applicant have further shown that the signals supplied by the photodetectors 71 may provide a direct and unique indication of the rotation angle θ of the platform 52. In particular, it has been shown that an optimal position of the photodetectors 71 exists where the measured light intensity signal is uniquely linked to the value of the rotation angle θ of the platform 52. In particular, it has been shown that a position X exists where the difference between the light intensity signal IC(0,θ) supplied by the central photodetector 71A, and the light intensity signal IL(x,θ), supplied by the lateral photodetector 71B arranged at a distance X from the central photodetector 71A, is directly proportional to the rotation angle θ of the platform 52, as discussed hereinafter.
To this end, let us assume that the array of photodiodes 70 comprises M elements, and the signal of light intensity I generated by them is acquired at K discrete angles θi. In this way, M×K values are acquired corresponding to the measured light intensity I.
In particular, if ICi(0,θi) is the value of the signal of light intensity supplied by the central photodetector 71A at a generic angle θi and ILji(xj,θi) the value of the light intensity signal supplied by the generic lateral photodetector 70Bj arranged at a distance xj for the generic angle θi, M×K values are obtained. From these, it is possible to calculate N=(M−1)×K values of a difference function:
DIJi(xj,θi)=ILji(xj,θi)−ICi(0,θi).
In order to evaluate the linearity of this function, the square of the correlation coefficient r is used, which may be computed for a set of data (zi,yi) as:
In the specific case, the angle θi represents the variable zi and the difference function DIji(xj,θi) represents the variable yi. Eq. [1] may thus be rewritten as:
The value of the parameter L2 as a function of the position x of the lateral photodetectors 70B is represented in
As may be noted, the curve of the linearity L2 shows that there least one point exists (at a distance XM, in the graph approximately 52 μm) where the curve has the value 1 and thus a linear correlation exists between the light intensity difference DI and the angle θ. Consequently, the difference between the light intensity measured in the lateral photodetector 71B at a distance XM from the central photodetector 71A and the light intensity measured in the central photodetector 71A is directly proportional to the angle θ, according to the equation:
θ=m[I(0,θ)−I(X,θ)]+q,
where m and q are parameters correlated to the characteristics of the microelectronic device 50, including the geometry of the slit 70, the physical characteristics and efficiency of the photodiodes 71, as well as the intensity of the incident light beam, so that the proportionality parameters m, q vary from one device to another.
Consequently, according to an implementation of the microelectronic device 50, during testing of the device, the test machine controls the microelectronic device 50 so as to measure the light intensity detected by the array of photodetectors 71 for a plurality of angles θ of the platform 52 and calculates the distance XM at which the difference between the light intensity detected by the lateral photodetectors 71B and the light intensity detected by the central photodetector 71A depends directly upon the rotation angle θ. In this step, also the parameters m, q of the specific linear function [2] that links the difference of intensity to the angle θ are obtained. The distance XM and the parameters m, q are saved to a suitable memory area of the processing unit 75.
Thus, in use, the processing unit 75 may acquire just the brightness values measured by the central photodetector 71A and by one lateral photodetector 71B arranged at distance XM, compute their difference via the subtractor 76 of
Since, with the array of photodetectors 71 of
According to a different simplified implementation, the distance XM may be calculated statistically on a production lot, for example on a test device, and this value be used for all the devices of the lot, without searching distance XM for each device.
According to a different implementation, the distance XM may be calculated statistically on test structures during the design stage, and the device may comprise an array of photodiodes formed only by the central photodetector 71A and one or more photodetectors 71B arranged statistically at optimal distance XM or at a short distance therefrom. For example, the array of photodiodes may comprise just three photodiodes, arranged as shown in
In general, the arrangement of the photodetectors 71 may be chosen on the basis of various considerations, such as the fact that the platform 52 is rotatable about one or two axes. In the latter case, for example, the photodetectors 71 may be arranged according to a two-dimensional configuration, for example according to a rectangular, square or circular array, as shown schematically in
In a further embodiment, the processing unit 75 may comprise logic for calculating the distance XM and, in use, verifying, periodically or upon command, whether the optimal distance XM has been modified due to structural deformations, and using the new distance value XM.
The anti-reflecting structure 90 may be formed by depositing a stack of different dielectric layers or by forming a roughness of the top surface 53A, for example by silicon etch, in a known manner.
In this way, any possible light filtering within the cavity 53 through the trench 55 is randomly scattered and absorbed in a practically uniform way, without creating any possible reflections focused on specific photodetectors 71, such as to generate spurious signals.
The micro-electro-mechanical devices 50, 150 may be manufactured by wafer-to-wafer bonding at the front-end level, and subsequent sawing into single devices. Alternatively, they may be manufactured as SoC (System-on-Chip), by assembling a MEMS structure on a chip of photodetectors.
The slit 70 may be formed by DRIE (Deep Reactive Ion Etching), for example in the same step as, or in a step separate from, definition of the platform 52 and of the actuation structures, or in general of the micro-electro-mechanical structure.
The micro-electro-mechanical device 150 may thus be manufactured using micromachining techniques that are standard in the semiconductors industry, with costs that are not high and with a good reliability.
The micro-electro-mechanical device 50, 150 may be used in a picoprojector 101 designed to be functionally coupled to a portable electronic apparatus 100, as illustrated hereinafter with reference to
In detail, the picoprojector 101 of
Further, the control unit 100 may comprise a unit for controlling the angular position of the mirror of the micro-electro-mechanical device 50, 150. To this end, the control unit 100 may receive the signals generated by the photodetectors 71 (not represented in
The picoprojector 101 may be formed as separate stand-alone accessory with respect to an associated portable electronic apparatus 100, for example a cellphone or smartphone, as shown in
Alternatively, as illustrated in
Finally, it is clear that modifications and variations may be made to the device and to the control method described and illustrated herein, without thereby departing from the scope of the present disclosure. For example, the various described embodiments may be combined for providing further solutions. The photodetectors may be manufactured in any suitable way.
Further, the slit 70 could be arranged in a non-central position. For example, it could be arranged in another point of the platform 52, arranging the photodetectors 71 accordingly. A further slit could be arranged for detecting a further degree of freedom. For example, for a micromirror with two degrees of freedom and a structure similar to the one represented in
The antireflecting portion could be arranged on the side wall of the cavity 53.
The substrate 60 could be made of a different material, for example not a semiconductor material, such as a PCB, carrying a chip integrating the array of photodetectors, thus using an assembly technology.
The various embodiments described above can be combined to provide further embodiments. These and other changes can be made to the embodiments in light of the above-detailed description. In general, in the following claims, the terms used should not be construed to limit the claims to the specific embodiments disclosed in the specification and the claims, but should be construed to include all possible embodiments along with the full scope of equivalents to which such claims are entitled. Accordingly, the claims are not limited by the disclosure.
Number | Date | Country | Kind |
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102016000068007 | Jun 2016 | IT | national |
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2003-43382 | Feb 2003 | JP |
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Number | Date | Country | |
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20190011694 A1 | Jan 2019 | US |
Number | Date | Country | |
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Parent | 15368184 | Dec 2016 | US |
Child | 16130765 | US |