Electrical signaling and processing are one technique for signal transmission and processing. Optical signaling and processing have been used in increasingly more applications in recent years, particularly due to the use of optical fiber-related applications for signal transmission.
Optical signaling and processing are typically combined with electrical signaling and processing to provide full-fledged applications. For example, optical fibers may be used for long-range signal transmission, and electrical signals may be used for short-range signal transmission as well as processing and controlling. Accordingly, devices integrating long-range optical components and short-range electrical components are formed for the conversion between optical signals and electrical signals, as well as the processing of optical signals and electrical signals. Packages thus may include both optical (photonic) dies including optical devices and electronic dies including electronic devices.
Aspects of the present disclosure are best understood from the following detailed description when read with the accompanying figures. It is noted that, in accordance with the standard practice in the industry, various features are not drawn to scale. In fact, the dimensions of the various features may be arbitrarily increased or reduced for clarity of discussion.
The following disclosure provides many different embodiments, or examples, for implementing different features of the invention. Specific examples of components and arrangements are described below to simplify the present disclosure. These are, of course, merely examples and are not intended to be limiting. For example, the formation of a first feature over or on a second feature in the description that follows may include embodiments in which the first and second features are formed in direct contact, and may also include embodiments in which additional features may be formed between the first and second features, such that the first and second features may not be in direct contact. In addition, the present disclosure may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed.
Further, spatially relative terms, such as “beneath,” “below,” “lower,” “above,” “upper” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. The spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. The apparatus may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein may likewise be interpreted accordingly.
Embodiments will now be discussed with respect to certain embodiments in which one or more capacitors are integrated with optical devices within a photonic integrated circuit. However, the embodiments presented herein are intended to be illustrative and are not intended to limit the embodiments to the precise descriptions as discussed. Rather, the embodiments discussed may be incorporated into a wide variety of implementations, and all such implementations are fully intended to be included within the scope of the embodiments.
With reference now to
A second insulating layer 105 surrounds and/or covers the first optical components 103 and provide additional cladding material. In an embodiment the second insulator layer 105 may be a dielectric layer that separates the individual components of the first active layer 101 from each other and from the overlying structures and can additionally serve as another portion of cladding material that surrounds the first optical components 103. In an embodiment the second insulating layer 105 may be silicon oxide, silicon nitride, germanium oxide, germanium nitride, combinations of these, or the like. However, any suitable material and method of manufacture may be used.
In some embodiments the first metallization layers 107 can also include one or more first capacitors 109 within the first metallization layers 107 and electrically connected to conductive portions of the first metallization layers 107. In an embodiment the first capacitors 109 may be metal-insulator-metal (MIM) capacitors, super high performance metal-insulator-metal (SHP-MIM) capacitors, deep trench capacitors (DTC), stacked-capacitor (STC), combinations of these, or the like. In a particular embodiment in which the first capacitors 109 are MIM capacitors, each of the first capacitors 109 includes a lower metal layer 104, an upper metal layer 106 (e.g., copper layers) and a dielectric layer 108 (e.g., a high-k dielectric layer) between the metal layers. However, any suitable structures may be utilized.
The lower metal layer 104 of the first capacitor 109 may be electrically coupled to a conductive feature of the first metallization layers 107, e.g., through a via that extends from the lower metal layer 104 of the first capacitor 109 to the conductive feature of the first metallization layers 107. In addition, the plurality of first capacitors 109 may be electrically coupled in parallel to provide a large capacitance value. For example, the upper metal layers 106 of the first capacitors 109 may be electrically coupled together, and the lower metal layers 104 of the first capacitors 109 may be electrically coupled together.
A first bond layer 111 is located over the first metallization layers 107. In an embodiment, the first bond layer 111 may be used for a dielectric-to-dielectric and metal-to-metal bond. In accordance with some embodiments, the first bond layer 111 comprises a first dielectric material 113 such as silicon oxide, silicon nitride, or the like. However, any suitable materials may be utilized.
First bond pads 115 are located within the first bond layer 111. In an embodiment the first bond pads 115 comprise a seed layer and a plate metal, wherein the seed layer may comprise a copper layer and the plate metal may comprise copper, a copper alloy, or the like. A barrier layer (not separately illustrated) may be located along the first dielectric material 113 and the seed layer. The barrier layer may comprise titanium, titanium nitride, tantalum, tantalum nitride, or the like. In some embodiments a bond pad via may also be utilized to connect the first bond pads 115 with underlying conductive portions and, through the underlying conductive portions, connect the first bond pads 115 with the first metallization layers 107.
Additionally, the first bond layer 111 may optionally include one or more third optical components (not separately illustrated) incorporated within the first bond layer 111. In such an embodiment, the one or more third optical components may be similar materials as the one or more second optical components (described above), such as by being waveguides and other structures. However, any suitable structures and materials may be utilized.
The first semiconductor device 120 is bonded to the photonic integrated circuit 110. In some embodiments, the first semiconductor device 120 is an electronic integrated circuit (EIC—e.g., a device without optical devices) and may have a semiconductor substrate 121, a layer of active devices 123, an overlying interconnect structure 125, a second bond layer 127, and associated second bond pads 129. In an embodiment the semiconductor substrate 121 may be a semiconductor material such as silicon or silicon germanium, the active devices 123 may be transistors, capacitors, resistors, and the like formed over the semiconductor substrate 121, the interconnect structure 125 may be similar to the first metallization layers 107 (without optical components but with between about 1 and 14 metal layers), the second bond layer 127 may be similar to the first bond layer 111, and the second bond pads 129 may be similar to the first bond pads 115. However, any suitable devices may be utilized.
In an embodiment the first semiconductor device 120 may be configured to work with the photonic integrated circuit 110 for a desired functionality. In some embodiments the first semiconductor device 120 may be a high bandwidth memory (HBM) module, an xPU, a logic die, a 3DIC die, a CPU, a GPU, a SoC die, a MEMS die, combinations of these, or the like. Any suitable device with any suitable functionality, may be used, and all such devices are fully intended to be included within the scope of the embodiments.
The first semiconductor device 120 is bonded to the photonic integrated circuit 110 using, e.g., a dielectric-to-dielectric and metal-to-metal bond. In such an embodiment the first semiconductor device 120 is bonded to the first bond layer 111 of the photonic integrated circuit 110 by bonding both the first bond pads 115 to the second bond pads 129 and by bonding the dielectrics within the first bond layer 111 to the dielectrics within the second bond layer 127. However, while the above description describes a dielectric-to-dielectric and metal-to-metal bond, this is intended to be illustrative and is not intended to be limiting. In yet other embodiments, the photonic integrated circuit 110 may be bonded to the first semiconductor device 120 by metal-to-metal bonding. For example, the first semiconductor device 120 and the photonic integrated circuit 110 may be bonded by metal-to-metal bonding. Any suitable bonding may be utilized, and all such bonds are fully intended to be included within the scope of the embodiments.
In an embodiment the first through dielectric vias 135 comprise a liner, a barrier layer, and a first conductive material. The liner may be, e.g., an oxide formed from tetraethylorthosilicate (TEOS) or silicon nitride, although any suitable dielectric material may be used, a barrier layer (also not independently illustrated) is located adjacent to the liner, and the first conductive material may comprise copper, although other suitable materials such as aluminum, alloys, doped polysilicon, combinations thereof, and the like, may be utilized.
Optionally, in some embodiments a second metallization layer (not separately illustrated in
The third bond pads 137 may be located within a second dielectric material 139 of a third bond layer 141 and provide conductive regions for contact between either the first through dielectric vias 135 or the second metallization layers to other external devices. In an embodiment the third bond layer 141, the second dielectric material 139, and the third bond pads 137 may be similar to the first bond layer 111, the first dielectric material 113, and the first bond pads 115 described above. However, any suitable methods and materials may be utilized.
Optionally, while not specifically illustrated in
By utilizing the first capacitors 109 as described above, EIC processes may be utilized to integrate the first capacitors 109 within the first metallization layers 107 which helps to improve the power integrity of the first semiconductor device 120, thereby improving overall performance. As such, the first capacitors 109 can be located close to the first semiconductor device 120 with a smaller equivalent series resistance (ESR) and equivalent series inductance (ESL) and a density of between about 20 nF/mm2 and about 100 nF/mm2.
In this embodiment, however, the capacitor layer 201 is located adjacent to the first passive layer 131 and may comprise one or more second capacitors 203. In an embodiment the one or more second capacitors 203 may comprise super high performance metal-insulator-metal (SHP-MIM) capacitors, MIM capacitors, deep trench capacitors, combinations of these, or the like. However, any suitable type of capacitor can be utilized.
In a particular embodiment in which the second capacitors 203 are super high performance metal-insulator-metal (SHP-MIM), the second capacitors 203 comprises multiple plates which are respectively separated by multiple layers of capacitor dielectrics. In a particular embodiment the second capacitors 203 may comprise a first capacitor plate 205, a second capacitor plate 207, a third capacitor plate 209, and a fourth capacitor plate 211, wherein at least portions of the first capacitor plate 205, the second capacitor plate 207, the third capacitor plate 209, and the fourth capacitor plate 211 overlap each other. In this embodiment the first capacitor plate 205, the second capacitor plate 207, the third capacitor plate 209, and the fourth capacitor plate 211 may comprise conductive materials such as titanium nitride, TaN, TiAl, combinations of these, or the like, however, any suitable materials may be utilized.
Additionally, in this embodiment the first capacitor plate 205, the second capacitor plate 207, the third capacitor plate 209, and the fourth capacitor plate 211 are separated from each other by at least a first capacitor dielectric 213, a second capacitor dielectric 215, a third capacitor dielectric 217, and a fourth capacitor dielectric 219. In an embodiment the first capacitor dielectric 213, the second capacitor dielectric 215, the third capacitor dielectric 217, and the fourth capacitor dielectric 219 may be one or more layers of high-k dielectric materials, such as zirconium oxide, aluminum oxide, hafnium oxide, combinations of these, or the like. With all of the layers, the one or more second capacitors 203 may have a thickness of between about 10 A and about 100 A, such as about 1.4 kA. However, any suitable materials may be utilized.
In this embodiment the TDVs 135 extend through the one or more second capacitors 203 within the capacitor layer 201. The TDVs 135 electrically connect individual ones of the first capacitor plate 205, the second capacitor plate 207, the third capacitor plate 209, and the fourth capacitor plate 211 to each other (as desired), to the first metallization layer 107, to the first semiconductor device 120, and to the third bond pads 137 for external connections. In an embodiment the TDVs 135 may be as described above with respect to
Additionally, the third bond layer 141 with the second dielectric material 139 and the third bond pads 137 are located over the capacitor layer 201 and in electrical connection with the TDVs 135. As such, the third bond pads 137 provide electrical connection to the second capacitors 203.
Optionally, while not specifically illustrated in
By utilizing the second capacitors 203 within the capacitor layer 201 as described above, the second capacitors 203 (e.g., a SHP-MIM) may be integrated into the backside of the photonic integrated circuit 110 using 3 nm node and/or 2 nm node processes. As such, the capacitor density may be flexibly selected (e.g., 33, 66, 100 nF/mm2) without extensive redesign. As such, greater flexibility for the devices can be obtained.
The third capacitors 301 may be formed either on or at least partially within the second substrate 303. In some embodiments the third capacitors 301 may be deep trench capacitors, MIM capacitors, SHP-MIM capacitors, combinations of these, or the like. However, any suitable capacitors may be utilized.
In an embodiment in which the third capacitors 301 are deep trench capacitors, the third capacitors 301 extend into the second substrate 303 and comprise multiple layers of a conductive material (not separately illustrated in
A liner may be used to separate the material of the third capacitors 301 from the second substrate 303, and the deep trench capacitors may comprise a series of alternating layers of conductive material and dielectric material. In an embodiment the liner may be a dielectric material such as silicon oxide, the conductive material may be a conductive material such as titanium nitride, and the dielectric material may be one or more layers of high-k dielectric materials, such as zirconium oxide, aluminum oxide, hafnium oxide, combinations of these, or the like. In a particular embodiment there are four layers of the conductive material and three layers of the dielectric material. However, any suitable materials and number of alternating layers may be utilized.
A third metallization layer 307 with contacts 305 are located over the third capacitors 301 in order to provide electrical connection between, e.g., the third capacitors 301 and the TDVs 135. In an embodiment the third metallization layer 307 and the contacts 305 may be similar to the first metallization layer 107 (with or without the optical devices) such as by utilizing one more layers of alternating third dielectric materials 308 and conductive material to form the contacts 305 and any other desired conductive connections. However, any suitable materials may be utilized to form the third metallization layer 307 with the contacts 305.
In a particular embodiment the second substrate 303, the third dielectric material 308 and the original material for the first optical components 103 may be formed as part of a silicon-on-insulator (SOI) substrate. In other embodiments the second substrate 303, the third dielectric material 308, and the original material for the first optical components 103 are not part of a SOI substrate, and may be sequentially formed over the second substrate 303. Any suitable structures may be utilized.
In this embodiment second TDVs 309 extend through the second substrate 303, the third metallization layer 307, the first active layer 101 and to the first metallization layer 107, and utilizes the contacts 305 to electrically connect to the third capacitors 301. The second TDVs 309 electrically connect individual ones of the contacts 305 and the third capacitors 301 to the first metallization layer 107, to the first semiconductor device 120, and to the third bond pads 137 for external connections. In an embodiment the second TDVs 309 may be similar to the TDVs 135 as described above with respect to
Additionally, a fourth bond layer 313 with fourth bond pads 311 in a fourth dielectric material 315 is in electrical connection with the second TDVs 309 in order to provide for external connections. In an embodiment the fourth bond layer 313, the fourth dielectric material 315, and the fourth bond pads 311 may be similar to the third bond layer 141, the second dielectric material 139, and the third bond pads 137, described above with respect to
Optionally, while not specifically illustrated in
By utilizing the third capacitors 301 within the second substrate 303 as described above, the third capacitors 301 (e.g., deep trench capacitors) may be integrated into the SOI carrier of the photonic integrated circuit 110 using, e.g., a chip on wafer on substrate (CoWoS) integrated capacitor (iCAP) process. As such, the capacitor density may be increased to about 1100 nF/mm2. As such, greater flexibility for the devices can be obtained.
In this embodiment, the photonic integrated circuit 110 and the first semiconductor device 120 may be as described above with respect to
Rather, the third capacitors 301 within the second substrate 303, the third metallization layer 307 with the contacts 305, the second TDVs 309, and the fourth bond pads 311 are separate from the photonic integrated circuit 110. In this embodiment the third capacitors 301 within the second substrate 303, the third metallization layer 307 with the contacts 305, the second TDVs 309, and the fourth bond pads 311 are separate from the photonic integrated circuit 110 and are bonded to the photonic integrated circuit 110 using, e.g., a fifth bond layer 401. In an embodiment the fifth bond layer 401 may comprise a fifth dielectric material 403 and fifth bond pads 405, and the fifth bond layer 401, the fifth dielectric material 403, and the fifth bond pads 405 may be similar to the fourth bond layer 313, the fourth dielectric material 315, and the fifth bond pads 405. Additionally, the fifth bond layer 401 may be bonded to the photonic integrated circuit 110 using, e.g., a dielectric-to-dielectric and metal-to-metal bond, although any suitable bonding may be utilized.
Optionally, while not specifically illustrated in
By utilizing the third capacitors 301 within the second substrate 303 that is bonded to the photonic integrated circuit 110 instead of being integrated as part of the photonic integrated circuit 110, the third capacitors 301 (e.g., deep trench capacitors) may be integrated within a capacitor structure 400 which is then bonded to the structure. As such, the capacitor density may be increased to about 1100 nF/mm2 while still improving the design and process flexibility. As such, greater flexibility for the devices can be obtained.
Additionally, in this embodiment external connections 505 may be placed on the fifth bond pads 511. In an embodiment the external connections 505 may be a bump such as a solder ball, a microbump, or a ball grid array. However, any suitable external connection, such as a copper pillar, may be utilized.
In this embodiment multiple ones of the first optical device 100, such as a first optical structure 507, a second optical structure 509, and a third optical structure 511, are bonded to the sixth bond layer 502. Each of the first optical structure 507, the second optical structure 509, and the third optical structure 511 may be any of the first optical devices 100 described above with respect to
The first optical structure 507, the second optical structure 509, and the third optical structure 511 are bonded to the sixth bond layer 502 of the interposer structure 500. In an embodiment the first optical structure 507, the second optical structure 509, and the third optical structure 511 are bonded using a dielectric-to-dielectric and metal-to-metal bond. However, any suitable bonding, such as through the use of microbumps, ball grid arrays, or the like, may be utilized.
Additionally, in this embodiment a laser die 513 may also be bonded to the interposer structure 500. In some embodiments, the laser die 513 may be utilized to generate light in order to power the other optical components (e.g., the first optical components 103, the second optical components, the third optical components, etc. within the first optical structure 507, the second optical structure 509, the third optical structure 511, etc.), and may comprise light generating structures such as one or more laser diodes (not separately illustrated). In particular embodiments the laser diodes may be Fabry-Perot Diodes, and may be based on III-V materials, II-VI materials, or any other suitable set of materials.
In a particular embodiment the laser die 513 may comprise a first contact, a first buffer layer, a first active diode layer comprising multiple quantum wells (MQWs), a second buffer layer, and a second contact in order to generate the desired light. Additionally, the generated light may be output from the laser die 513 through, e.g., the first contact and into the fourth metallization layer 507. However, any suitable structures may be utilized in order to form the laser die 513 and generate the desired light.
The laser die 513 may be bonded to the interposer structure 500. In an embodiment the laser die 513 may be bonded using a dielectric-to-dielectric and metal-to-metal bond. However, any suitable bonding may be utilized.
Additionally, the first optical structure 507, the second optical structure 509, the third optical structure 511, and the laser die 513 are encapsulated with an encapsulant 515. In an embodiment, the encapsulant 515 may be a molding compound, epoxy, or the like, and may or may not have top surfaces which are planar with top surfaces of the first optical structure 507, the second optical structure 509, the third optical structure 511, and the laser die 513.
An optical fiber 517 is utilized as an optical input/output port to the interposer structure 500. In an embodiment the optical fiber 517 is placed so as to optically couple the optical fiber 517 and an optical input such as an edge coupler that is part of the third optical devices 503 within the fourth metallization layer 507. By positioning the optical fiber 517 as such, optical signals leaving the optical fiber 517 are directed towards, e.g., the third optical devices 503 within the fourth metallization layer 507 and, from there, to and between the first optical structure 507, the second optical structure 509, the third optical structure 511. Similarly, the optical fiber 517 is positioned so that optical signals leaving the third optical devices 503 of the fourth metallization layer 507 are directed into the optical fiber 517 for transmission. However, any suitable location may be utilized.
The optical fiber 517 may be held in place using, e.g., an optical glue (not separately illustrated in
In an embodiment, a semiconductor device includes: a first active layer of first optical components; a first metallization layer over the first active layer; a first capacitor located within the first metallization layer; a first bond layer over the first metallization layer; and a first semiconductor device bonded to the first bond layer. In an embodiment the first capacitor is a metal-insulator-metal capacitor. In an embodiment the device further includes a second active layer of second optical components on an opposite side of the first active layer from the first metallization layer. In an embodiment the device further includes through device vias extending through the second active layer and the first active layer. In an embodiment the device further includes a second bond layer in electrical connection with the through device vias. In an embodiment the first semiconductor device is bonded to the first bond layer using a dielectric-to-dielectric and metal-to-metal bond. In an embodiment the first capacitor has a density of about 20 nF/mm2 and about 100 nF/mm2.
In another embodiment, a semiconductor device includes: a first semiconductor device bonded to a first bond layer; a first metallization layer on an opposite side of the first bond layer from the first semiconductor device; a first active layer of first optical components on an opposite side of the first metallization layer from the first bond layer; and a first capacitor on an opposite side of the first active layer from the first metallization layer. In an embodiment the first capacitor is a super high performance metal-insulator-metal. In an embodiment the semiconductor device further includes a second bond layer located on an opposite side of the first capacitor from the first active layer. In an embodiment the first capacitor is a deep trench capacitor located within a semiconductor substrate. In an embodiment the semiconductor device further includes a second bond layer located between the first capacitor and the first active layer. In an embodiment the semiconductor device further includes a second active layer of second optical components located between the first capacitor and the first active layer. In an embodiment the semiconductor device further includes a through device via extending through the semiconductor substrate and the first active layer and at least partially into the first metallization layer.
In yet another embodiment a semiconductor device includes: a capacitor structure, the capacitor structure includes: a semiconductor substrate; a deep trench capacitor extending into the semiconductor substrate; and a metallization layer over the semiconductor substrate, the metallization layer comprising first optical components; a first optical structure bonded to the capacitor structure, the first optical structure includes: a first semiconductor device; a first active layer of first optical components; a first metallization layer between the first semiconductor device and the first active layer; and a first capacitor between the first semiconductor device and the capacitor structure; and a second optical structure bonded to the capacitor structure, the second optical structure includes: a second semiconductor device; a second active layer of second optical components; a second metallization layer between the second semiconductor device and the second active layer; and a second capacitor between the second semiconductor device and the capacitor structure. In an embodiment the first semiconductor device is a graphics processing unit and the second semiconductor device is a central processing unit. In an embodiment the first semiconductor device further includes a laser die bonded to the capacitor structure. In an embodiment the laser die, the first optical device and the second optical device are encapsulated with an encapsulant. In an embodiment the first semiconductor device further includes an optical fiber aligned with an edge coupler within the metallization layer. In an embodiment the second capacitor is located between the second active layer and the capacitor structure.
The foregoing outlines features of several embodiments so that those skilled in the art may better understand the aspects of the present disclosure. Those skilled in the art should appreciate that they may readily use the present disclosure as a basis for designing or modifying other processes and structures for carrying out the same purposes and/or achieving the same advantages of the embodiments introduced herein. Those skilled in the art should also realize that such equivalent constructions do not depart from the spirit and scope of the present disclosure, and that they may make various changes, substitutions, and alterations herein without departing from the spirit and scope of the present disclosure.