Referring to
Traditional drying mats in particular have many shortcomings. For example, such traditional drying mats often become saturated or otherwise prone to accumulating moisture and bacteria. Accumulation of moisture, saturation, and bacteria is particularly distasteful in the kitchen where food is prepared and cleanliness is a health necessity. Such accumulation of moisture, saturation, and bacteria is also visually unappealing for household members as well as guests. Traditional rubber mats and dish racks are also bulky and take up space when stored and are overall visually unappealing and cumbersome.
The subject matter claimed herein is not limited to embodiments that solve any disadvantages or that operate only in environments such as those described above. Rather, this background is only provided to illustrate one exemplary technology area where some embodiments described herein may be practiced.
In some embodiments, a drying implement, includes a first portion having a diatomaceous earth slab and a resilient slab covering, and a second portion that is coupled to the first panel. The resilient slab covering may include a mesh of openings that allow water from an article placed on the resilient slab covering to drip through the mesh of openings, onto the diatomaceous earth slab. The second panel may include a plurality of cross pieces that are overmolded with a resilient second covering.
In some embodiments, the resilient slab covering and the resilient second covering may be made from the same material. That material may include silicone. The silicone may have a durometer of between 30 and 60. The silicone may have a durometer of about 45.
The plurality of cross pieces may be made from aluminum or stainless steel. The plurality of cross pieces may be made from at least one of aluminum, another rigid material configured to resist rust or corrosion, a hard plastic or a polymer.
The second portion may be configured to be disposed over a sink while the first portion is disposed on a counter adjacent the sink. The second portion may be configured to facilitate rolling and unrolling.
The resilient slab covering may be configured to at least partially and removably encase the diatomaceous earth slab and may have a top surface, side edges and at least one of a bottom lip, a pocket or a strap. The bottom lip, pocket or strap may be configured to secure the resilient slab covering to the diatomaceous earth slab.
The top surface may include a mesh of ribs that form a plurality of apertures that are configured to allow liquid to drain from an object disposed on the resilient slab covering, through the apertures, to the diatomaceous earth slab. The mesh of ribs may define apertures having a width of about 0.75 inches.
To further clarify the above and other advantages and features, a more particular description will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings. It is appreciated that these drawings depict only typical embodiments and are therefore not to be considered limiting of its scope. Various embodiments will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:
Embodiments of the drying implement disclosed herein can provide an adaptable, minimal, collapsible, dish drying pad. The drying implement is encased in woven, silicone protection for recently washed kitchenware placed thereon. Such drying implements include rapid absorption and drying diatomaceous earth panels that causes drain water to rapidly dissipate. This helps to prevent bacteria growth, by eliminating the moist environment where mold thrives. The mesh silicone layer or encasing keeps dishes protected and the kitchen looking fresh and modern. The drying implement shows various improvements for all types of drying jobs from dishes to produce. The drying implement folds upon its connected sections for smaller jobs, and for easy storage when not in use.
The drying implement is ideal for occasions when a full rack such as those discussed in the Background with reference to
Several embodiments disclosed herein relate to improvements in countertop drying mats, arrangements, or pads referred to herein as drying implements. Such drying implements can be made from a multi-layer, composite, modular, or multi-part construction or assembly. The rapid-drying absorptive countertop drying implement can include multiple layers. A first layer of the drying implement can include a wicking absorption earth element layer. A second layer of the drying implement can include a flexible, resilient, porous, and/or connective layer.
The composite parts, elements, and wicking absorptive earth element portion(s) can be assembled together with the flexible, resilient, porous, web-like connective layer to create the combined advantages of the absorptive countertop drying implement disclosed herein. The assembled drying implements may also be disassembled in some embodiments such that one or more portions thereof may be independently cleaned and/or replaced. Moreover, one or more portions, or the assembled drying implement, can be collapsible, foldable, or otherwise reducible in size or shape for improved storage or confined use.
In some advantageous embodiments, the drying implement can be foldable and/or stackable. The drying implement can include two or more substantially rigid wicking absorptive earth element portions, also referred to as panels, joined together by one or more relatively flexible joints. The joints between the substantially rigid portions can allow for the rigid portions to remain connected to adjacent portions even though the portions are folded once upon another in a stack-like fashion.
When folded, the portions of the drying implement can be disposed upon each other such that they lie parallel and vertically layered each upon another portion of the drying implement. The layers may be sequentially joined so as to be connected on opposing ends from one inner section to adjacent exterior sections and any number of connect (able) sections may bed used.
The flexible joint can be a rubber connection between adjacent wicking absorptive earth element sections. According to some embodiments, the flexible portion can be made of a flexible and resilient molded rubber or silicone layer (e.g., food-grade silicone). The flexible portion can be molded to include a plurality of voids there through for allowing water to drip through the resilient portion and onto the one or more substantially rigid wicking absorption earth element portions or panels.
As previously discussed, the drying implement can include substantially rigid segments separated by flexible joints there between. The substantially rigid segments can be due to substantially rigid absorptive diatomaceous earth element panels inserted into, attached to, or affixed to segments of the substantially flexible portion. The substantially flexible portion can be made from a cushioning silicone pad that slips around the panels of substantially rigid earth element and holds the panels together. The cushioning attributes of the flexible portion can cushion dishes and glassware placed therein and also prevent the substantially rigid panels from scratching or wearing the utensils and other kitchenware. In between the panels is one or more joint formed in the silicone pad that holds one panel to one or more adjacent panels of absorptive earth elements, such as panels made of diatomaceous earth.
Rapidly wicking and drying earth portions can include the material called diatomaceous earth. Diatomaceous earth—also known as D.E., diatomite, or kieselgur/kieselguhr—is a naturally occurring, soft, siliceous sedimentary rock that is traditionally easily crumbled into a fine white to off-white powder. It has a particle size ranging from less than 3 μm to more than 1 mm, but typically 10 to 200 μm. Depending on the granularity, this powder can have an abrasive feel, similar to pumice powder, and has a low density as a result of its high porosity. The typical chemical composition of oven-dried diatomaceous earth is 80-90% silica, with 2-4% alumina (attributed mostly to clay minerals) and 0.5-2% iron oxide.
Diatomaceous earth consists of fossilized remains of diatoms, a type of hard-shelled protist (chrysophytes). As disclosed herein the layer or component of diatomaceous earth of the mat is used as an absorbent and rapid evaporator for liquids. The thermal properties of diatomaceous earth also enable it to be used as the barrier material according to several embodiments disclosed herein.
For example, several embodiments disclosed herein include a diatomaceous earth component forming a part of the countertop drying mat. In several embodiments, the diatomaceous earth component can be a lower layer disposed underneath an upper layer having a pours, voids, slots, a web-like configuration, or other passages for liquid to flow through and be absorbed by the diatomaceous earth layer. The placement of the diatomaceous earth layer or component immediately below the mat upon which dishes, utensils, and glassware is placed allows for the diatomaceous earth to rapidly wick and absorb the moisture from the dishes, glassware, and utensils thereby rapidly removing saturation of water from the drying environment immediately adjacent the dishes, utensils and glassware. Once absorbed by the diatomaceous earth layer, the repeated saturation of the drain mat is more rapidly evaporated and dried as compared to traditional drying mats and other drain assemblies. The pours, voids, slots, and other passages through the resilient polymer portion also allows for circulation of air under the dishware, glasses, utensils, and any other clean yet wet implement for evaporation of water therefrom.
According to some embodiments, the resilient layer can be referred to as having a flexible web portion including a plurality of ribs separated by voids and passages there through so as to allow water to drip onto the substantially rigid diatomaceous earth panels. The outer periphery of the web portion can include a series of lower extending ribs that extend below the resilient layer and around the periphery of the panels when inserted therein. The ribs can include vertical locating protrusions for securing the panels of diatomaceous earth therein. Moreover, one or more straps or end caps can be disposed on an underside of the resilient layer for further securing the panels of absorptive earth elements to the underside of the resilient web layer.
The bottom side of the flexible layer can wrap around the diatomaceous earth panels and have protrusions or molded legs extending therefrom so as to lift the bottom of the implement above a countertop providing for additional circulation underneath the implement. This nearly 360 degree exposure of the diatomaceous earth panels provided for even more rapid evaporation of drain water absorbed the diatomaceous earth panels.
Referring to
The resilient layer 105 can be formed of a molded polymer, such as a compression molded or liquid silicon molded silicone material so as to protect the kitchenware placed thereon. In some embodiments, LSR molding results in less flashing of material especially in the locations of voids 120, for example. The resilient layer 105 can be divided into sections connected by one or more flexible and foldable regions 115 there between. For example, as shown in
The resilient layer 105 can include upper and lower pockets 136 for securing end portions of the lower layer 110 to the upper layer 105. The pairs of end pockets 136a, 136b, and 136c secure an outer periphery of the individual absorptive panels 110a-c respectively. And, the individual absorptive panels 210a-c are inserted into and held by the end pockets 136a, 136b, and 136c onto a bottom of the resilient upper layer 205. The pockets 236 can be formed integral and molded with the upper layer of the resilient layer 205.
Referring to
Referring to
Referring to
Assembly of the panels 205a, 205b and 205c can include insertion of the panels 205a, 205b and 205c into the respective sleeves 235a, 235B, and 235C of the respective sections 205a, 205b, and 205c of the substantially resilient layer 205. The sections 205a, 105b, and 105c being connected by the joints 115a and 115b. Some examples of materials and dimensions of a drying implement 100 and 200 including a substantially resilient and flexible layer 2 and an absorption layer 1 according to an embodiment are illustrated in
The second embodiment 200 illustrated has the size and shape of the joints 215 recessed from just one of the flexible layer 205 as further illustrated in
Referring to
In some embodiments, panel 1504A may comprise a mat configured to support dishes (not shown) over a countertop 1507 (see
In some embodiments, panels 1504B and 1504C may comprise side rails 1516 and a plurality of cross pieces 1519. Other than the cross pieces 1519, the panels 1504B and 1504C may be open in the middle, such that these panels 1504A and 1504B can be positioned over a sink 1522, as shown in
In some embodiments, the panels 1504B and 1504C may facilitate drip-drying of food items, such as, for example, fruits and vegetables that have been washed and otherwise processed (e.g., cut, seasoned, etc.). In such embodiments, the drying rack 1501 may provide stylish functionality for various kitchen tasks that are commonly performed near a sink 1522.
In some embodiments, internal rails (not shown) may be provided to support and retain the cross pieces 1519, and such internal rails and cross pieces 1519 may be over-molded together. In other embodiments, each individual cross piece 1519 is over-molded or coated and configured to be disposed into a relatively more rigid portion of the side rails 1516.
In some embodiments, panel 1704A may comprise a mat configured to support dishes (not shown) over a countertop. Panel 1704A may include a slab 1710 of diatomaceous earth-based material, with a silicone (or other waterproof, resilient material) over-mold 1713. The over-mold material may provide cushioning for dishes or other items that may be placed thereon. The over-mold material may further include a mesh of openings that allow water dripping from any such dishes or other items onto the slab of diatomaceous earth material, which, in turn, may be configured to absorb such water.
In some embodiments, panel 1704B may comprise side rails 1716 and a plurality of cross pieces 1719. Other than the cross pieces 1719, the panel 1704B may be open in the middle, such that this panel 1704B can be positioned over a sink, as shown in
In some embodiments, the panel 1704B may facilitate drip-drying of food items, such as, for example, fruits and vegetables that have been washed and otherwise processed (e.g., cut, seasoned, etc.). In such embodiments, the drying rack 1701 may provide stylish functionality for various kitchen tasks that are commonly performed near a sink.
In some embodiments, internal rails (not shown) may be provided to support and retain the cross pieces 1719, and such internal rails and cross pieces 1719 may be over-molded together. In other embodiments, each individual cross piece 1719 is over-molded or coated and configured to be disposed into a relatively more rigid portion of the side rails 1716. In still other embodiments, no separate stiffening material is provided for the side rails 1716; rather, the side rails 1716 may be made entirely of flexible, resilient overmolding material (e.g., silicone), which may enable the panel 1704B to be rolled and unrolled, as depicted in
Thus, the embodiments disclosed herein provided rapid drying of dishes or other articles that are subjected to repeated saturation or wet environments while providing for a resilient soft surface for kitchenware as well as replaceable and collapsible components thereof.
One skilled in the art will appreciate that, for this and other processes and methods disclosed herein, the functions performed in the processes and methods may be implemented in differing order. Moreover, the structures of apparatus may be reorganized or variated to accomplish a given feature or function. Furthermore, the outlined steps and operations are only provided as examples, and some of the steps and operations may be optional, combined into fewer steps and operations, or expanded into additional steps and operations without detracting from the essence of the disclosed embodiments.
The present disclosure is not to be limited in terms of the particular embodiments described in this application, which are intended as illustrations of various aspects. Many modifications and variations can be made without departing from its spirit and scope, as will be apparent to those skilled in the art. Functionally equivalent methods and apparatuses within the scope of the disclosure, in addition to those enumerated herein, will be apparent to those skilled in the art from the foregoing descriptions. Such modifications and variations are intended to fall within the scope of the appended claims. The present disclosure is to be limited only by the terms of the appended claims, along with the full scope of equivalents to which such claims are entitled.
With respect to the use of substantially any plural and/or singular terms herein, those having skill in the art can translate from the plural to the singular and/or from the singular to the plural as is appropriate to the context and/or application. The various singular/plural permutations may be expressly set forth herein for sake of clarity.
It is understood by those within the art that, in general, terms used herein, and especially in the appended claims (e.g., bodies of the appended claims) are generally intended as “open” terms (e.g., the term “including” should be interpreted as “including but not limited to,” the term “having” should be interpreted as “having at least,” the term “includes” should be interpreted as “includes but is not limited to,” etc.). As used herein, “about” or “approximately” or “substantially” may mean within 1%, or 5%, or 10%, or 20%, or 50%, or 100% of a nominal value. Other variations are contemplated.
As will be understood by one skilled in the art, for any and all purposes, such as in terms of providing a written description, all ranges disclosed herein also encompass any and all possible subranges and combinations of subranges thereof. Any listed range can be easily recognized as sufficiently describing and enabling the same range being broken down into at least equal halves, thirds, quarters, fifths, tenths, quadrants, thirds, etc. As a non-limiting example, each range discussed herein can be readily broken down into a lower third, middle third and upper third, etc. As will also be understood by one skilled in the art all language such as “up to,” “at least,” and the like include the number recited and refer to ranges which can be subsequently broken down into subranges as discussed above.
Various embodiments may take other specific forms without departing from their spirit or essential characteristics. Some embodiments may include one, two, three or more panels. Some panels may include diatomaceous earth; other panels may include only cross pieces. Panels that include cross pieces may be configured to be disposed over a sink. Some such panels may be rigid, while others may be configured to be rolled and unrolled. The described embodiments are to be considered in all respects only as illustrative and not restrictive. The scope is, therefore, indicated by the appended claims rather than by the foregoing description. All changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope.
This application is a continuation-in-part of U.S. patent application Ser. No. 18/528,733, titled “Absorptive Drying Element,” filed Dec. 4, 2023; which is a continuation of U.S. patent application Ser. No. 16/852,208, titled “Absorptive Drying Element,” filed Apr. 17, 2020, now U.S. Pat. No. 11,832,777; which claims priority to U.S. Provisional Patent Application 62/836,583, titled “Absorptive Drying Element,” filed Apr. 19, 2019. This application further claims priority to U.S. Provisional Patent Application 63/532,294, titled “Drying Element,” filed Aug. 11, 2023, and U.S. Provisional Patent Application 63/562,705, titled “Drying Element,” filed Mar. 8, 2024. This application incorporates the entire contents of the foregoing applications by reference.
Number | Date | Country | |
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63562705 | Mar 2024 | US | |
63532294 | Aug 2023 | US |
Number | Date | Country | |
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Parent | 16852298 | Apr 2020 | US |
Child | 18528733 | US |
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Parent | 18528733 | Dec 2023 | US |
Child | 18801567 | US |