This application claims the priority benefit of Italian Application for Patent No. 102020000029210, filed on Dec. 1, 2020, the content of which is hereby incorporated by reference in its entirety to the maximum extent allowable by law.
The description relates to semiconductor devices.
One or more embodiments can be applied to semiconductor devices comprising Ball Grid Array (BGA) packages.
One or more embodiments can be applied to high-power BGA package designs in wire-bond and flip-chip configurations.
Increasingly strict current management specifications apply to high-end digital products, which may result in various issues at the package and printed circuit board (PCB) level.
A so-called power-channel structure may be resorted to in order to facilitate distributing power (current) from the outer periphery to the inner power balls located at the center of the ball grid array (BGA) substrate, just below the semiconductor chip or die.
It is noted that, at the package level, certain balls in the array can be traversed by an excessive current, which may give rise to electro-migration issues. That is, the current tends to flow through the outermost balls that are closer to the voltage regulator causing a critical bottleneck. Uniform connection plane layer reduces the maximum acceptable current because of the non-uniform current distribution at the ball level.
There is a need in the art to contribute in overcoming the drawbacks outlined in the foregoing.
One or more embodiments may relate to a semiconductor device.
One or more embodiments may relate to a corresponding method.
One or more embodiments may provide an improved solution at a package level which facilitates obtaining a uniform current distribution.
One or more embodiments provide a power channel connection plane layer which leads to a more uniform current distribution over ball grid array (BGA) power channel balls.
One or more embodiments may involve a controlled variation of the resistance seen from different ball columns to the die.
In one or more embodiments, current flow may be modulated forming specific incremental apertures (voids) on the power channel connection plane.
In one or more embodiments, this may involve creating voids in the plane layer with a progressive size reduction from the edge to the center of the package. The position of the voids with respect to each ball column can be devised to make the structure replicable for plural ball rows (more than two).
In one or more embodiments such a structure can be replicated on each power connection plane layer by complying with conventional substrate design rules (for instance, avoiding overlapping voids in vertically adjacent layers).
One or more embodiments may thus be adapted in compliance with an optimal number of ball rows comprised in the package power channel (which may depend on factors such as the current consumption of the die, the package power balls budget and substrate stack-up).
In one or more embodiments, local current density can be reduced.
In one or more embodiments, a more uniform current distribution among balls facilitates reducing the number of balls involved in providing a certain amount of power supply. This in turn facilitates reducing package size as well as substrate stack-up, which is beneficial in terms overall package cost.
One or more embodiments can be implemented at a device level, for instance as a BGA package comprising a power channel connection plane to connect rows of power channel balls, providing a resistive path of decreasing values between adjacent rows of power channel balls, from periphery to center, with varying cross-sections along the current propagation path.
One or more embodiments may provide one or more of the following advantages: uniform current distribution on BGA power-channel balls; embodiments can be applied to single and multi-layer connection plane layer configurations as well as to any standard substrate stack-up and materials; no additional manufacturing and assembly processes involved; and various different implementations available.
One or more embodiments will now be described, by way of example only, with reference to the annexed figures, wherein:
In the ensuing description, one or more specific details are illustrated, aimed at providing an in-depth understanding of examples of embodiments of this description. The embodiments may be obtained without one or more of the specific details, or with other methods, components, materials, etc. In other cases, known structures, materials, or operations are not illustrated or described in detail so that certain aspects of embodiments will not be obscured.
Reference to “an embodiment” or “one embodiment” in the framework of the present description is intended to indicate that a particular configuration, structure, or characteristic described in relation to the embodiment is comprised in at least one embodiment. Hence, phrases such as “in an embodiment” or “in one embodiment” that may be present in one or more points of the present description do not necessarily refer to one and the same embodiment.
Moreover, particular conformations, structures, or characteristics may be combined in any adequate way in one or more embodiments.
The headings/references used herein are provided merely for convenience and hence do not define the extent of protection or the scope of the embodiments.
Throughout the figures, like parts and elements are indicated with like references so that a detailed description will not be repeated for each and every figure for brevity.
The ball array is intended to facilitate mounting the package 10 onto a substrate (such as a printed circuit board (PCB) S in
A so-called power-channel structure 16 may be resorted to in order to facilitate current flow from the periphery of the package 10 to the “power” balls 122. As illustrated in
Such an arrangement is otherwise conventional in the art, which makes it unnecessary to provide a more detailed description herein.
It is noted that the current CF tends to flow (mostly) through the “outermost” balls in the power channel 16 which, as indicated by 162 in
The mechanism underlying this (undesired) phenomenon can be understood by referring to
In
Even without specific calculations, one can note that with all Rshape (and Rpcb_layer) values equal, the current CF will tend to follow the shortest path (having the lowest resistance value), which is essentially through the “outermost” balls 162, that is those balls 12 nearest to the voltage regulator VR (on the right-hand side of
One or more embodiments essentially rely on the concept of making that shortest path (or more generally, the shorter paths close to the voltage regulator VR) more resistive in order to re-distribute more uniformly the current CF over all the balls 182 of the power-channel 16.
As discussed in the following, this can be done without changes at the PCB level (that is, by keeping the values for Rpcb_layer constant).
In that way, instead of flowing primarily, if not exclusively, through the balls 162 (the balls 12 in the power channel 16 nearest to the periphery of the packages), the current CF will be distributed more uniformly in such a way that the various pairs of balls 12 in the power channel 16, including the pairs nearest to the power balls 122 and the area of the die 14 will carry more evenly distributed fractions of the current CF (some exemplary percentage values will be discussed in the following).
By way of direct comparison with
Stated otherwise, the power channel connection plane 12A as illustrated in
Those skilled in the art will note that the resistance of a conductor is inversely proportional to its cross-sectional area and directly proportional to its length.
That is, a desired resistance value can be obtained (“modulated”) by varying (narrowing or widening) the width W a portion of the channel 16 and varying the length L of the narrowed/widened portion.
It is otherwise noted that the representation provided in
In fact, while these representations refer to a single conductive connection plane layer on the PCB and a single conductive connection plane layer on the package, one or more embodiments may contemplate plural multiple connection plane layers connected together in the Z direction, by means of vias for instance, as illustrated by the “dots” visible in figures such as
In that case, the various connection plane layers involved can be modified as discussed in the following in order to obtain the progressively varying resistance between balls as discussed in the following.
As discussed previously, the illustrative embodiments presented herein contemplate modifications in the package 10 (power channel connection plane 12A; resistance values Rshape_j). As discussed in the following, this can be done without changes at the level of the substrate S (a PCB, for instance), that is by keeping Rpcb_layer constant.
Voids on such a connection plane layer can be created removing a portion of metal from a conductor layer in the power channel connection plane 12A as a standard substrate manufacturing process.
Such voids are beneficial in avoiding layer delamination issues. For instance, at least one void each 25 mm2 facilitates substrate layer adhesion. Void overlapping on adjacent layers is generally avoided.
On a power channel 16 as exemplified herein, such voids, designated 18 in
For instance, as illustrated in
As highlighted (only in
The foregoing is otherwise compatible with the standard criteria for providing the voids 18.
For instance, for low-medium currents, a simple design and medium void width is compatible with open/full voids, that is voids completely surrounded by conductive material of the metal connection plane layer (a so-called, “full” voids: see the upper voids in
As regards positioning, voids as contemplated herein can be formed so that voids on adjacent layers have an offset.
Standard processes such as (copper) etching, fully-subtractive or semi-additive and full-additive methods, can be applied to producing voids (shaped as slots) 18 of controlled lengths L, L′, . . . as desired.
In that respect
As discussed previously, one or more embodiments can be applied also to multiple connection plane layers, possibly including more than two layers.
The case of two connection plane layers, presented in
For simplicity, in figures such as
The power channel 16 illustrated in
A power channel structure as exemplified in
That structure is also replicable on the XY plane, thanks to the position of the voids in the inner channel rows. In the presence of voids centered with respect to the balls, the full layout of one channel row can be replicated on a number n rows, which facilitates achieving a regular structure and the design process.
As exemplified in
As exemplified in
In that respect,
Here again it is noted that one or more embodiments can be applied also to multiple planar layers, possibly including more than two layers.
The case of two connection plane layers, presented in
It is otherwise noted that larger voids 18 may militate against proper copper balancing between layers. Replacing a single larger void 18 (
Comparison of an arrangement as exemplified in
In an arrangement as exemplified in
In an arrangement as exemplified in
A semiconductor device as exemplified herein may comprise: a semiconductor die (for instance, 14) mounted at a die area of a package (for instance, 10) with an array of electrically-conductive balls (for instance, 12) providing electrical contact for the semiconductor die; a power channel (for instance, 16) to convey a power supply current (for instance, CF) to the semiconductor die (14), wherein the power channel comprises at least one electrically-conductive connection plane layer (for instance, 12A) extending in a longitudinal direction of the (at least one) electrically-conductive connection plane layer between a distal end at the periphery of the package and a proximal end at the die area of the package (for instance, at the power balls 122) and a distribution of electrically-conductive balls (12) distributed along the longitudinal direction of the (at least one) electrically conductive connection plane layer (12A), the (at least one) electrically-conductive connection plane layer (12A) comprising subsequent portions in said longitudinal direction between adjacent electrically-conductive balls in said distribution, said subsequent portions having respective electrical resistance values, wherein said respective electrical resistance values are monotonously decreasing (for instance, Rshape_8<Rshape_7<Rshape_6<Rshape_5<Rshape_4<Rshape_3<Rshape_2<Rshape_1) from said distal end to said proximal end of the electrically-conductive connection plane layer.
In a semiconductor device as exemplified herein, said subsequent portions the (at least one) electrically-conductive connection plane layer have respective widths (see, for instance, W in
In a semiconductor device as exemplified herein, the distribution of electrically-conductive balls in the power channel may comprise a plurality of rows of electrically-conductive balls distributed along the longitudinal direction of the (at least one) electrically conductive connection plane layer, with adjacent rows of electrically-conductive balls (see, for instance the two rows or columns of balls 12 in figures such as
In a semiconductor device as exemplified herein, the (at least one) electrically-conductive connection plane layer may comprise voids (for instance, 18) formed therein between adjacent electrically-conductive balls in said distribution, wherein said voids define therebetween said subsequent portions of the (at least one) electrically-conductive connection plane layer having respective electrical resistance values.
In a semiconductor device as exemplified herein, such voids may comprise: full voids fully included in the (at least one) electrically-conductive connection plane layer (that is, “internal” voids completely surrounded by the power channel connection plane 12A: see, for instance, the upper voids 18 in
In a semiconductor device as exemplified herein, the (at least one) electrically-conductive connection plane layer may comprise opposed sides extending in said longitudinal direction, the opposed sides having formed therein complementary distributions of said open voids (see, for instance, the uppermost and lowermost voids 18 in
In a semiconductor device as exemplified herein, the (at least one) electrically-conductive connection plane layer may comprise at least one distribution of said full voids extending in said longitudinal direction between said opposed sides having formed therein complementary distributions of said open voids (see, for instance, the two rows of mid-height voids 18 in
In a semiconductor device as exemplified herein, the (at least one) electrically-conductive connection plane layer may comprise: T-shaped or L-shaped voids formed therein (see, for instance,
A method as exemplified herein may comprise: providing electrical contact for a semiconductor die mounted at a die area of a semiconductor device package (wherein electrical contact is provided) via an array of electrically-conductive balls; and conveying a power supply current (for instance, CF) to the semiconductor die via a power channel extending in a longitudinal direction between a distal end at the periphery of the package and a proximal end at the die area of the package, wherein the power channel comprises a distribution of electrically-conductive balls distributed along said longitudinal direction, the power channel comprising subsequent portions extending in said longitudinal direction between adjacent electrically-conductive balls in said distribution, said subsequent portions having respective electrical resistance values, wherein said respective electrical resistance values are decreasing (for instance, Rshape_8<Rshape_7<Rshape_6<Rshape_5<Rshape_4<Rshape_3<Rshape_2<Rshape_1) from said distal end to said proximal end of the electrically-conductive connection plane layer.
Without prejudice to the underlying principles, the details and embodiments may vary, even significantly, with respect to what has been described by way of example only without departing from the extent of protection.
The claims are an integral part of the technical teaching provided herein in respect of the embodiments.
The extent of protection is determined by the annexed claims.
Number | Date | Country | Kind |
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102020000029210 | Dec 2020 | IT | national |