This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2021-037198, filed on Mar. 9, 2021, the entire contents of which are incorporated herein by reference.
Embodiments described herein relate generally to a semiconductor device and a method of manufacturing a semiconductor device.
Semiconductor devices, such as a metal oxide semiconductor field effect transistor (MOSFET), are used as switching elements. In semiconductor devices, it is required to suppress the occurrence of breakdown or reduce the resistance during the ON operation.
A semiconductor device of embodiments includes: a first electrode; a second electrode; a first semiconductor region of a first conductive type provided between the first electrode and the second electrode and electrically connected to the first electrode; a plurality of second semiconductor regions of a second conductive type provided between the first semiconductor region and the second electrode; a third semiconductor region of the first conductive type provided between the second semiconductor region and the second electrode and electrically connected to the second electrode; a conductive portion provided between the first electrode and the second electrode, the conductive portion including a first conductive portion and a second conductive portion, the first conductive portion provided on a side of the conductive portion facing the first electrode in a first direction from the first electrode to the first semiconductor region, the second conductive portion provided on a side of the conductive portion facing the second electrode in the first direction, the second conductive portion disposed between the second semiconductor regions in a second direction crossing the first direction, and the second conductive portion having an impurity concentration lower than an impurity concentration of the first conductive portion; a first insulating portion provided between the first conductive portion and the first semiconductor region; a gate electrode provided between the second semiconductor region and the second conductive portion in the second direction; a second insulating portion provided between the second conductive portion and the gate electrode; and a third insulating portion provided between the second semiconductor region and the gate electrode.
In addition, a method of manufacturing a semiconductor device of embodiments includes: forming a trench in a first semiconductor region of a first conductive type from a surface of the first semiconductor region in a first direction; forming a first insulating portion on a surface of the trench; forming a first conductive portion on the first insulating portion in the trench; forming a second conductive portion in contact with the first conductive portion and having an impurity concentration lower than an impurity concentration of the first conductive portion, the first conductive portion being disposed between the first insulating portion and the second conductive portion in the first direction; removing a part of the first insulating portion to expose a part of the second conductive portion and a part of an inner wall of the trench in a second direction crossing the first direction; forming a second insulating portion by oxidizing a surface of the second conductive portion; forming a third insulating portion by oxidizing the inner wall of the exposed trench; forming a gate electrode between the second insulating portion and the third insulating portion; forming a second semiconductor region of a second conductive type facing the gate electrode in the first semiconductor region, the third insulating portion interposed between the second semiconductor region and the gate electrode in the second direction; and forming a third semiconductor region of the first conductive type between the surface and the second semiconductor region.
Hereinafter, embodiments will be described with reference to the diagrams. In this description, the same portions are denoted by the same reference numerals throughout the diagrams. In addition, the dimensional ratio of each diagram is not limited to the ratio shown in the diagram. In addition, the present embodiment does not limit the invention.
(Structure of Semiconductor Device 100)
The detailed structure of a semiconductor device 100 according to a first embodiment will be described with reference to
Hereinafter, a case where the first conductive type is n type and the second conductive type is p type will be described as an example. In addition, in the following description, the notations of n+, n, n−, p+, p, and p− indicate the relative high and low of the impurity concentration in each conductive type. That is, n+ indicates that the n-type impurity concentration is relatively higher than n, and n− indicates that the n-type impurity concentration is relatively lower than n. In addition, p+ indicates that the p-type impurity concentration is relatively higher than p, and p− indicates that the p-type impurity concentration is relatively lower than p. In addition, n+-type and n−-type may be simply described as n-type, p+-type and p−-type may be simply described as p-type.
The impurity concentration in the semiconductor region can be measured by, for example, time of flight-secondary ion mass spectrometry (TOF-SIMS). In addition, the relative high and low of the impurity concentration can be determined from, for example, the high and low of the carrier concentration obtained by scanning capacitance microscopy (SCM). In addition, the distance such as the depth and thickness of an impurity region can be calculated by, for example, the TOF-SIMS. In addition, the distance such as the depth, thickness, and width of an impurity region and a distance between impurity regions can be calculated from, for example, a composite image of an SCM image and an atomic force microscope (AFM) image.
In addition, the concentration of impurities contained in an insulating layer can be measured by, for example, energy dispersive X-ray spectroscopy (EDX).
The semiconductor device 100 according to the first embodiment shown in
The direction from the drain electrode 10 to the first semiconductor region of n-type 20 is assumed to be a Z direction (first direction). In addition, the direction perpendicular to the Z direction is assumed to be an X direction (second direction). In addition, the direction perpendicular to the X and Z directions is assumed to be a Y direction (third direction).
The first semiconductor region of n-type 20, the second semiconductor region of p-type 23, and third semiconductor region of n+-type 26 contain silicon (Si) or silicon carbide (SiC) as a semiconductor material. When silicon is used as a semiconductor material, arsenic (As), phosphorus (P), or antimony (Sb) can be used as an n-type impurity. Boron (B) can be used as a p-type impurity.
The first semiconductor region of n-type 20 has an n+-type drain region 21 and an n−-type drift region 22. The n+-type drain region 21 is provided on the drain electrode 10 and is electrically connected to the drain electrode 10. The n−-type drift region 22 is provided on the n+-type drain region 21 in the Z direction. The n−-type drift region 22 is electrically connected to the drain electrode 10 through the n+-type drain region 21.
The second semiconductor region of p-type 23 has a p-type base region 24 and a p+-type contact region 25. A plurality of second semiconductor regions of p-type 23 are provided. A plurality of p-type base regions 24 are spaced from each other in the X direction. The p-type base region 24 is provided on the n−-type drift region 22. The p+-type contact region 25 is provided on each p-type base region 24. The third semiconductor region of n+-type 26 is an n+-type source region. The third semiconductor region of n+-type 26 is provided on the p-type base region 24.
The insulating layer 40 has a first insulating portion 41, a second insulating portion 42, a third insulating portion 43, and a fourth insulating portion 44. In
The conductive portion 30 and the gate electrode 13 contain a conductive material such as polysilicon. Impurities such as phosphorus are added to the conductive material. The conductive portion 30 is provided between the drain electrode 10 and the source electrode 14. The conductive portion 30 is a field plate electrode. The conductive portion 30 has a first conductive portion 31 and a second conductive portion 32. The first conductive portion 31 is provided in the n−-type drift region 22. The first insulating portion 41 is provided between the first conductive portion 31 and the n−-type drift region 22. The first conductive portion 31 is provided on the drain electrode 10 side of the conductive portion 30 in the Z direction. The second conductive portion 32 is provided on the first conductive portion 31. The lower portion of the second conductive portion 32 is provided in the n−-type drift region 22. The first insulating portion 41 is provided between the lower portion of the second conductive portion 32 and the n−-type drift region 22. The upper portion of the second conductive portion 32 is provided in the n−-type drift region 22. The second insulating portion 42 is provided between the upper portion of the second conductive portion 32 and the n−-type drift region 22. The second conductive portion 32 is provided closer to the source electrode 14 than the first conductive portion 31 in the Z direction. The second conductive portion 32 is provided on the source electrode 14 side of the first conductive portion 31 in the Z direction. The impurity concentration in the second conductive portion 32 is lower than the impurity concentration in the first conductive portion 31. The first insulating portion 41 is a field plate insulating film. The first insulating portion 41 is provided between the first conductive portion 31 and the first semiconductor region 20. The first insulating portion 41 is provided between the lower portion of the second conductive portion 32 and the first semiconductor region 20. The first insulating portion 41 insulates the conductive portion 30 from the gate electrode 13, the first semiconductor region 20, the second semiconductor region 23, and the third semiconductor region 26. The second insulating portion 42 insulates the conductive portion 30 from the gate electrode 13, the first semiconductor region 20, the second semiconductor region 23, and the third semiconductor region 26. The gate electrode 13 is provided on the first insulating portion 41. The specific structure in the vicinity of the gate electrode 13 will be described later.
The source electrode 14 is provided on the n+-type source region 26 and the p+-type contact region 25. The source electrode 14 is electrically connected to the conductive portion 30, the n+-type source region 26, and the p+-type contact region 25. The fourth insulating portion 44 is provided between the gate electrode 13 and the source electrode 14. The gate electrode 13 and the source electrode 14 are electrically separated from each other by the fourth insulating portion 44.
As shown in
In addition, as shown in
As described above, the semiconductor device 100 shown in
In addition, in the cross section taken along the line B-B′ of
The cross-sectional view taken along the line C-C′ of
In addition, the cross-sectional view taken along the line D-D′ of
In addition, in the present embodiment, the source contact portion 51 is disposed closer to the termination region of the semiconductor device 100 than the gate contact portion 52. The positions where the source contact portion 51 and the gate contact portion 52 are formed can be changed by appropriately changing the design of the gate electrode 13 and the second conductive portion 32. The gate contact portion 52 may be disposed closer to the termination region than the source contact portion 51.
(Operation of Semiconductor Device 100)
The operation of the semiconductor device 100 will be described.
First, a turn-on operation will be described. With a positive voltage applied to the drain electrode 10, a voltage equal to or more than a threshold voltage is applied to the gate electrode 13. Therefore, a channel (inversion layer) is formed in the p-type base region 24 adjacent to the gate electrode 13 with the third insulating portion 43 interposed therebetween, and the semiconductor device 100 is turned on. Electrons flow from the source electrode 14 to the drain electrode 10 through the channel. That is, when the semiconductor device 100 is in the on state, the current flows from the drain electrode 10 to the source electrode 14.
Next, a turn-off operation will be described. When a voltage lower than the threshold voltage is applied to the gate electrode 13, the channel in the p-type base region 24 disappears and the semiconductor device 100 is turned off.
When the semiconductor device 100 is switched to the off state, the positive voltage applied to the drain electrode 10 increases. On the other hand, a negative voltage (for example, ground) relative to the drain electrode 10 is applied to the source electrode 14. As a result, from the interface between the n−-type drift region 22 and the first insulating portion 41 provided around the conductive portion 30 serving as a field plate electrode, a depletion layer spreads toward the n−-type drift region 22. Due to the spread of the depletion layer, electric field concentration in the n−-type drift region 22 is suppressed, so that it is possible to increase the breakdown voltage of the semiconductor device 100. In addition, due to the spread of the depletion layer, the n-type impurity concentration in the n−-type drift region 22 is increased while maintaining the breakdown voltage of the semiconductor device 100, so that it is possible to reduce the on-resistance of the semiconductor device 100.
(Method of Manufacturing Semiconductor Device 100)
First, an n+-type semiconductor substrate 21 is prepared. The semiconductor substrate 21 is the n+-type semiconductor region 21. As shown in
As shown in
As shown in
As shown in
As shown in
As shown in
A part of the upper surface of the conductive layer 32a is removed by chemical dry etching (CDE) or the like. As a result, as shown in
A part of the first insulating layer 41a is removed by wet etching or CDE, so that the upper surface of the first insulating layer 41a is recessed to form the first insulating portion 41. As a result, as shown in
The upper surface and the side surface of the n−-type semiconductor region 22 and the upper surface and the side surface of the second conductive portion 32 are oxidized by oxidation treatment. As shown in
As shown in
A part of the conductive layer 13a is removed by CDE or the like to retract the upper surface of the conductive layer 13a. As a result, as shown in
As shown in
As shown in
As shown in
As shown in
As shown in
As described above, the second insulating portion 42 is formed by oxidizing the second conductive portion 32 containing impurities such as phosphorus. The concentration of impurities contained in the second conductive portion 32 is equal to or more than 1×1019 cm−3 and equal to or less than 1×1021 cm−3. On the other hand, the first insulating portion 41 and the third insulating portion 43 are formed by oxidizing the n−-type semiconductor region 22. The n-type impurity concentration in the n−-type semiconductor region 22 is equal to or more than 1×1015 cm−3 and equal to or less than 1×1016 cm3. Therefore, the concentration of impurities contained in the second insulating portion 42 is higher than the concentration of impurities contained in the first insulating portion 41 and the concentration of impurities contained in the third insulating portion 43.
The effect of the semiconductor device 100 according to the first embodiment will be described with reference to a semiconductor device 400 according to a comparative example shown in
The semiconductor device 400 according to a first comparative example is different from the semiconductor device 100 according to the first embodiment in that the conductive portion 30 is formed only by the first conductive portion 31.
Both the semiconductor device 100 according to the first embodiment and the semiconductor device 400 according to the first comparative example have a structure in which a part of the conductive portion 30 is disposed between the gate electrodes 13 in the X direction. For example, in the case of a semiconductor device having a breakdown voltage equal to or more than 100 V, in order to increase the width of the insulating layer 40 in the X direction, it is necessary to increase the width of the trench T in
In the comparative example, the second insulating portion 42 between the gate electrode 13 and the conductive portion 30 is formed by oxidizing the conductive portion 30, for example. As described above, since the conductive portion 30 is electrically connected to the source electrode 14, the conductive portion 30 contains a high concentration of impurities in order to reduce the connection resistance (wiring resistance) between the conductive portion 30 and the source electrode 14.
However, in polysilicon with a high impurity concentration, the grain size tends to be non-uniform, so that large and small grains are likely to be mixed and formed. If polysilicon with a non-uniform grain size is oxidized, large grains push out relatively small grains, and accordingly, relatively small grains may be captured in the oxide film. In a place where small grains are included, the insulating film (oxide film) is formed thin by the grain size. For this reason, the film thickness of the second insulating portion 42 becomes non-uniform, and accordingly, the breakdown tolerance of the insulating film between the gate electrode 13 and the conductive portion 30 is reduced. As a result, the second insulating portion 42 between the gate electrode 13 and the conductive portion 30 may breaks down while repeating the on/off operation of the semiconductor device 400, which leads to a short circuit between the gate electrode and the source electrode.
As an example of making the film thickness of the second insulating portion 42 uniform to secure the breakdown tolerance of the insulating film, a method of reducing the width of the conductive portion 30 in the X direction can be considered. If the width of the conductive portion 30 in the X direction is reduced, polysilicon grains can grow only up to the trench width when forming the conductive portion 30. Since the generation and growth of polysilicon having a non-uniform grain size are suppressed, it is easy to make the grain size of polysilicon uniform. As a result, small silicon grains are relatively less likely to be formed, which reduces the possibility that small grains will be captured in the oxide film. However, when the conductive portion 30 is formed by CVD, if the thickness of the conductive portion 30 in the X direction is reduced, the burying property of polysilicon deteriorates, which may cause voids. Therefore, it is desirable to secure a certain thickness of the conductive portion 30 in the X direction from the viewpoint of the reliability of the semiconductor device.
Based on the above discussions, the effect of the semiconductor device 100 according to the first embodiment will be described. In the semiconductor device 100, the second insulating portion 42 between the gate electrode 13 and the second conductive portion 32 is formed by oxidizing the second conductive portion 32. Since the impurity concentration in the second conductive portion 32 is lower than the impurity concentration in the first conductive portion 31, non-uniform polysilicon grain size formation is suppressed. Therefore, when a part of the second conductive portion 32 is oxidized, it is possible to suppress the capturing of grains in the second insulating portion 42.
As a result, in the semiconductor device 100 according to the first embodiment, it is possible to suppress the variation in the film thickness of the second insulating portion 42 between the gate electrode 13 and the second conductive portion 32 while maintaining the width of the conductive portion 30 in the X direction. In addition, since the first conductive portion 31 has a high impurity concentration, it is possible to reduce the connection resistance between the conductive portion 30 and the source electrode 14. Therefore, in the semiconductor device 100, since it is possible to maintain the breakdown tolerance of the insulating film between the gate electrode 13 and the conductive portion 30, it is possible to suppress breakdown of the element during operation. In addition, in the semiconductor device 100, since it is possible to reduce the connection resistance between the conductive portion 30 and the source electrode 14, the formation of a depletion layer during the OFF operation is promoted. Therefore, the breakdown voltage can be secured.
A semiconductor device 101 according to a modification example of the first embodiment will be described with reference to
The semiconductor device 101 according to the modification example of the first embodiment further include a plurality of third conductive portions 33 compared with the first embodiment. The plurality of third conductive portions 33 are provided around the lower portion of the second conductive portion 32. The plurality of third conductive portions 33 are provided so as to be spaced from each other in the X direction. The third conductive portion 33 is provided between the lower portion of the second conductive portion 32 and the first insulating portion 41 in the X direction. In addition, the third conductive portion 33 is in contact with the first conductive portion 31. In addition, the third conductive portion 33 is in contact with the first insulating portion 41. The sum of the width of the second conductive portion 32 and the width of the third conductive portion 33 in the X direction is larger than the width of the second conductive portion 32 interposed between the two gate electrodes 13 in the X direction. The third conductive portion 33 is formed of, for example, polysilicon. In addition, the third conductive portion 33 can be replaced with an insulating layer such as silicon nitride (SiN). Here, the points overlapping the semiconductor device 100 according to the first embodiment will not be described.
A method of manufacturing the semiconductor device 101 according to the modification example of the first embodiment will be described. After forming the first conductive portion 31 as shown in
As shown in
As shown in
As shown in
In the method of manufacturing the semiconductor device 101 according to the modification example of the first embodiment, the steps after the step of forming the second insulating portion 42 by oxidizing the second conductive portion 32 as shown in
The structure of the semiconductor device 101 according to the modification example of the first embodiment is the same as the structure of the semiconductor device 100 according to the first embodiment except for the points described above. In addition, the method of manufacturing the semiconductor device 101 is the same as the method of manufacturing the semiconductor device 100 except for the points described above. In addition, the semiconductor device 101 according to the modification example of the first embodiment has the same effect as the semiconductor device 100 according to the first embodiment. Since the width of the semiconductor device 101 in the X direction is further reduced only in the upper portion of the conductive portion 30, it is possible to further suppress the variation in the grain size of the polysilicon of the second conductive portion 32. Therefore, it is possible to further suppress the variation in the film thickness of the second insulating portion 42 formed by oxidizing a part of the second conductive portion 32. As a result, in the semiconductor device 101, since it is possible to improve the breakdown tolerance of the insulating film between the gate electrode 13 and the conductive portion 30, it is possible to suppress breakdown of the element during operation.
In addition, since the width of the first conductive portion 31 in the X direction can be maintained constant, the first conductive portion 31 is easily buried and formed in the manufacturing process. Therefore, it is possible to manufacture the semiconductor device 101 in which the breakdown tolerance of the insulating film between the gate electrode 13 and the conductive portion 30 is secured and the connection resistance between the conductive portion 30 and the source electrode 14 is small.
A semiconductor device 200 according to a second embodiment will be described with reference to
The semiconductor device 200 according to the second embodiment is different from the semiconductor device 100 according to the first embodiment in that a region immediately above the second conductive portion 32 and the source electrode 14 are directly connected to each other. More specifically, a part of the source electrode 14 connected to the second conductive portion 32 is formed between the n+-type source regions 26 adjacent to each other in the X direction. The points overlapping the semiconductor device 100 according to the first embodiment will not be described. The two gate electrodes 13 are adjacent to each other with the second insulating portion 42 interposed therebetween, for example. In addition, the two gate electrodes 13 are adjacent to each other with the source electrode 14 interposed therebetween, for example. Alternatively, the two gate electrodes 13 are adjacent to each other with the second conductive portion 32 and the source electrode 14 interposed therebetween, for example. In this case, a boundary between the part of the source electrode 14 and the second conductive portion 32 is provided closer to the drain electrode 10 than a boundary between the fourth insulating portion 44 and the gate electrode 13 in the direction from the drain electrode 10 to the first semiconductor region of n-type 20.
A method of manufacturing the semiconductor device 200 according to the second embodiment will be described.
After forming the fourth insulating portion 44 that covers the gate electrode 13 as shown in
As shown in
The source electrode 14 is formed on the fourth insulating portion 44 so as to bury the first opening OP1 and the second opening OP2. The drain electrode 10 is formed below the n+-type drain region 21. Through the above steps, the semiconductor device 200 shown in
The structure of the semiconductor device 200 according to the second embodiment is the same as the structure of the semiconductor device 100 according to the first embodiment except for the points described above. In addition, the method of manufacturing the semiconductor device 200 is the same as the method of manufacturing the semiconductor device 100 except for the points described above. In addition, the semiconductor device 200 has the same effect as the semiconductor device 100.
Here, when the MOSFET is turned off, a phenomenon called dynamic avalanche may occur in which holes remaining in the semiconductor layer without being discharged are concentrated and accordingly, the breakdown voltage of the MOSFET is reduced. In addition, the MOSFET in which dynamic avalanche has occurred causes current loss or deterioration of switching efficiency.
On the other hand, for example, there is a structure in which, by providing the field plate electrode in the semiconductor layer as shown in the semiconductor device 400 according to the comparative example, the depletion layer is expanded in the semiconductor layer to maintain the breakdown voltage when the MOSFET is turned off. However, if the voltage abruptly changes when the MOSFET is turned off, a surge current may flow from the drain electrode 10 to the conductive portion 30 through the insulating layer 40. In this case, the voltage applied to the conductive portion 30 rises. Since the voltage applied to the source electrode (field plate electrode) is normally 0 V, the formation of the depletion layer is promoted during the OFF operation of the MOSFET. However, when the voltage applied to the conductive portion 30 rises, the formation of the depletion layer is suppressed. For this reason, the occurrence of the above-described dynamic avalanche becomes more noticeable.
In the case of the semiconductor device 200 according to the second embodiment, since the region immediately above the second conductive portion 32 and the source electrode 14 are directly connected to each other, the resistance of the conductive portion 30 in the Z direction can be reduced. That is, holes that have entered the conductive portion 30 during the OFF operation can be efficiently discharged from the source electrode 14. As a result, it is possible to suppress the occurrence of the dynamic avalanche of the semiconductor device 200 during the OFF operation. Therefore, in the semiconductor device 200, it is possible to increase the breakdown voltage, reduce the current loss, and improve the switching efficiency.
The effect of the semiconductor device 200 according to the second embodiment will be described with reference to the above semiconductor device 400 according to the comparative example.
As shown in
In the case of the semiconductor device 200 according to the second embodiment, the upper portion of the second conductive portion 32 and the source electrode 14 are directly connected to each other in the Z direction. In the case of the semiconductor device 200 according to the second embodiment, the source electrode 14 and the second conductive portion 32 are connected to each other in the element region. As a result, it is not necessary to provide the source contact portion 51 unlike in the semiconductor device 400 according to the comparative example shown in
A semiconductor device 201 according to a modification example of the second embodiment will be described with reference to
The semiconductor device 201 according to the modification example of the second embodiment has a dot trench type field plate structure. Similarly to the semiconductor device 200, in the semiconductor device 201, the upper portion of the second conductive portion 32 and the source electrode 14 are directly connected to each other in the Z direction. Therefore, the semiconductor device 201 can have a dot trench type field plate structure as in this modification example.
Similarly to the semiconductor device 200 according to the second embodiment, in the semiconductor device 201 according to the modification example of the second embodiment, it is possible to increase the effective area through which a current flows during the ON operation.
A semiconductor device 300 according to a third embodiment will be described with reference to
The semiconductor device 300 according to the third embodiment further includes a fourth conductive portion 34 compared with the second embodiment. The fourth conductive portion 34 is provided so as to extend in the Z direction from above the first conductive portion 31. In addition, the second conductive portion 32 is provided between the fourth conductive portion 34 and the first insulating portion 41 in the X direction. In addition, the second conductive portion 32 is provided between the fourth conductive portion 34 and the gate electrode 13 in the X direction. In addition, the second conductive portion 32 is provided between the fourth conductive portion 34 and the second insulating portion 42 in the X direction. The second conductive portion 32 is formed of polysilicon or silicon nitride (SiN). The impurity concentration in the second conductive portion 32 is lower than the impurity concentration in the fourth conductive portion 34.
In addition, similarly to the semiconductor device 200, a region immediately above the second conductive portion 32 and the source electrode 14 in the semiconductor device 300 are directly connected to each other. Here, the points overlapping the semiconductor device 100 according to the second embodiment will not be described.
A method of manufacturing the semiconductor device 300 according to the third embodiment will be described.
A part of the upper surface of the conductive layer 32a and a part of the upper surface of the conductive layer 34a are removed by chemical dry etching (CDE) or the like. As a result, as shown in
A part of the first insulating layer 41a is removed by wet etching or CDE, so that the upper surface of the first insulating layer 41a is recessed to form the first insulating portion 41. As a result, as shown in
The upper surface and the side surface of the n−-type semiconductor region 22 and the upper surface and the side surface of the second conductive portion 32 are oxidized by oxidation treatment. As shown in
The fourth conductive portion 34 may be formed widely in the X direction by injecting impurities into the second conductive portion 32. In this case, in the method of manufacturing the semiconductor device 200 according to the second embodiment, as shown in
The semiconductor device 300 according to the third embodiment has the same structure as the semiconductor device 200 according to the second embodiment except for the points described above. In addition, the method of manufacturing the semiconductor device 300 is the same as the method of manufacturing the semiconductor device 200 except for the points described above.
In the semiconductor device 300 according to the third embodiment, the upper portion of the fourth conductive portion 34 and the source electrode 14 are directly connected to each other in the Z direction, similarly to the semiconductor device 200 according to the second embodiment. Therefore, in the semiconductor device 300 according to the third embodiment, since it is not necessary to provide the source contact portion 51, the effective area through which a current flows during the ON operation can be increased. As a result, it is possible to reduce the on-resistance.
In addition, in the semiconductor device 300 according to the third embodiment, the second conductive portion 32 having a lower impurity concentration than the fourth conductive portion 34 is provided between the fourth conductive portion 34 and the gate electrode 13 and between the fourth conductive portion 34 and the second insulating portion 42 in the X direction. For this reason, it is possible to further suppress the variation in the grain size of the polysilicon of the second conductive portion 32. Therefore, it is possible to further suppress the variation in the film thickness of the second insulating portion 42 formed by oxidizing a part of the second conductive portion 32. As a result, in the semiconductor device 300, it is possible to maintain the breakdown tolerance of the insulating film between the gate electrode 13 and the conductive portion 30 and reduce the on-resistance.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the semiconductor device and the method of manufacturing a semiconductor device described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the devices and methods described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
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