The present disclosure relates to a semiconductor device.
Conventionally, semiconductor devices provided with power semiconductor elements, such as metal oxide semiconductor field effect transistors (MOSFETs) and insulated gate bipolar transistors (IGBTs), have been known. It is also known that the current-carrying capacity of such a semiconductor device is ensured by connecting a plurality of power semiconductor elements in parallel (e.g., JP-A-2016-225493). A power module described in JP-A-2016-225493 includes a plurality of first semiconductor elements, a plurality of first connecting lines, a wiring layer, and a signal terminal. The first semiconductor elements are MOSFETs, for example. Each of the first semiconductor elements turns on and off according to a drive signal inputted to its gate terminal. The first semiconductor elements are connected in parallel. The first connecting lines, which may be wires, connect the gate terminals of the first semiconductor elements to the wiring layer. The wiring layer is connected to the signal terminal. The signal terminal is thus connected to the gate terminals of the first semiconductor elements via the wiring layer and the first connecting lines. The signal terminal provides a drive signal for driving each of the first semiconductor elements to the gate terminals of the first semiconductor elements.
The following describes preferred embodiments of a semiconductor device according to the present disclosure with reference to the drawings. In the following description, the same or similar elements are denoted by the same reference signs and a description of such an element will not be repeated. The terms such as “first”, “second” and “third” in the present disclosure are used merely as labels and not intended to impose orders on the elements accompanied with these terms.
In the present disclosure, the phrases “an object A is formed in an object B” and “an object A is formed on an object B” include, unless otherwise specified, “an object A is formed directly in/on an object B” and “an object A is formed in/on an object B with another object interposed between the object A and the object B”. Similarly, the phrases “an object A is disposed in an object B” and “an object A is disposed on an object B” include, unless otherwise specified, “an object A is disposed directly in/on an object B” and “an object A is disposed in/on an object B with another object interposed between the object A and the object B”. Similarly, the phrase “an object A is located on an object B” includes, unless otherwise specified, “an object A is located on an object B in contact with the object B” and “an object A is located on an object B with another object interposed between the object A and the object B”. Furthermore, the phrase “an object A overlaps with an object B as viewed in a certain direction” includes, unless otherwise specified, “an object A overlaps with the entirety of an object B” and “an object A overlaps with a portion of an object B”.
In one example, the first semiconductor elements 1 and the second semiconductor elements 2 are MOSFETs. In another example, the first semiconductor elements 1 and the second semiconductor elements 2 may be switching elements other than MOSFETs, such as field effect transistors, including metal-insulator-semiconductor FETs (MISFETs), or bipolar transistors, including IGBTs. Each of the first semiconductor elements 1 and the second semiconductor elements 2 is made of a semiconductor material such as silicon carbide (SiC). The semiconductor material is not limited to SiC, and other examples include silicon (Si), gallium arsenide (GaAs), gallium nitride (GaN), and gallium oxide (Ga2O3).
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Each of the first semiconductor elements 1 changes between a conducting state and an insulating state in response to a first drive signal (e.g., gate voltage) inputted to the third electrode 13 (gate electrode). This operation of changing between the conducting state and the insulating state is referred to as a switching operation. In the conducting state, a current flows from the first electrode 11 (drain electrode) to the second electrode 12 (source electrode). In the insulating state, the current does not flow. In other words, each of the first semiconductor elements 1 is controlled to turn on and off the current flow between the first electrode 11 (drain electrode) and the second electrode 12 (source electrode) in response to a first drive signal (e.g., gate voltage) inputted to the third electrode 13 (gate electrode). The switching frequency of each first semiconductor element 1 depends on the frequency of a first drive signal. The first semiconductor elements 1 are configured as described below to electrically connect the first electrodes 11 with each other and the second electrodes 12 with each other. As a result, the first semiconductor elements 1 are electrically connected in parallel, as shown in
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Each of the second semiconductor elements 2 changes between a conducting state and an insulating state in response to a second drive signal (e.g., gate voltage) inputted to the sixth electrode 23 (gate electrode). This operation of changing between the conducting state and the insulating state is referred to as a switching operation. In the conducting state, a current flows from the fourth electrode 21 (drain electrode) to the fifth electrode 22 (source electrode). In the insulating state, the current does not flow. In other words, each of the second semiconductor elements 2 is controlled to turn on and off the current flow between the fourth electrode 21 (drain electrode) and the fifth electrode 22 (source electrode) in response to a second drive signal (e.g., gate voltage) inputted to the sixth electrode 23 (gate electrode). The switching frequency of each second semiconductor element 2 depends on the frequency of a second drive signal. The second semiconductor elements 2 are configured as described below to electrically connect the fourth electrodes 21 with each other and the fifth electrodes 22 with each other. As a result, the second semiconductor elements 2 are electrically connected in parallel, as shown in
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The semiconductor device A1 may be configured as a half-bridge switching circuit, for example. The first semiconductor elements 1 are connected in parallel as described above, and form an upper arm circuit of the semiconductor device A1. The second semiconductor elements 2 are connected in parallel as described above, and form a lower arm circuit of the semiconductor device A1. Each of the first semiconductor elements 1 is connected in series with one of the second semiconductor elements 2 by electrically connecting the second electrode 12 (source electrode) and the fourth electrode 21 (drain electrode). With this serial connection, the first semiconductor elements 1 and the second semiconductor elements 2 form a bridge. In the illustrated example, the semiconductor device A1 includes four first semiconductor elements 1 and four second semiconductor elements 2 (see
The circuit components 3 are arranged on the insulating substrate 50. In the semiconductor device A1, each of the circuit components 3 is a ferrite bead. The ferrite bead is an inductance element, and increases the impedance of a high frequency signal (current) rather than that of a low frequency signal. Each of the circuit components 3 is of a surface-mounting type in the illustrated example, but may be of a lead type instead of the surface-mounting type in another example. As shown in
The first circuit components 3A are connected to a first conductive member. The first conductive member is electrically connected to the control terminal 61, and is electrically interposed between the third electrodes 13 of the first semiconductor elements 1. The first conductive member is a transmission path for a first drive signal. The first conductive member may include a portion of the signal wiring section 52 and the connecting members 731, for example. The third electrodes 13 of the first semiconductor elements 1 are electrically connected to each other via at least one of the first circuit components 3A. The first circuit components 3A increase the impedance in a first frequency band. The first frequency band is greater than the switching frequency of each first semiconductor element 1. The first frequency band includes, for example, the resonance frequency of a resonance circuit that is formed by including the parasitic inductance of the first conductive member. In the semiconductor device A1, the resonance circuit further includes the parasitic capacitance (drain-gate capacitance) of each first semiconductor element 1.
The second circuit components 3B are connected to a second conductive member. The second conductive member is electrically connected to the control terminal 62, and is electrically interposed between the sixth electrodes 23 of the second semiconductor elements 2. The second conductive member is a transmission path for a second drive signal. The second conductive member may include a portion of the signal wiring section 53 and the connecting members 732, for example. The sixth electrodes 23 of the second semiconductor elements 2 are electrically connected to each other via at least one of the second circuit components 3B. The second circuit components 3B increase the impedance in a second frequency band. The second frequency band is greater than the switching frequency of each second semiconductor element 2. The second frequency band includes, for example, the resonance frequency of a resonance circuit that is formed by including the parasitic inductance of the second conductive member. In the semiconductor device A1, the resonance circuit further includes the parasitic capacitance (drain-gate capacitance) of each second semiconductor element 2.
In the present embodiment, the switching frequency of each first semiconductor element 1 is the same as the switching frequency of each second semiconductor element 2, and the first circuit components 3A are of the same type as the second circuit components 3B. Thus, the first frequency band is the same as the second frequency band. Note that even when the switching frequency of each first semiconductor element 1 is the same as the switching frequency of each second semiconductor element 2, the first frequency band may be different from the second frequency band. Furthermore, when the switching frequency of each first semiconductor element 1 is different from the switching frequency of each second semiconductor element 2, the first frequency band and the second frequency band may be the same or may be different from each other.
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Each of the pair of conductive plates 41 and 42 is made of an electrically conductive material, such as copper or a copper alloy. Alternatively, each of the conductive plates 41 and 42 may be a laminate in which a copper layer and a molybdenum layer are alternately stacked in the thickness direction z. In this case, the surface layers of each of the conductive plates 41 and 42 in the thickness direction z are copper layers. As shown in
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The conductive plate 42 is electrically connected to the fourth electrodes 21 (drain electrodes) of the second semiconductor elements 2. The fourth electrodes 21 of the second semiconductor elements 2 are electrically connected to each other via the conductive plate 42. The conductive plate 42 has a rectangular parallelepiped shape, for example. The dimension of the conductive plate 42 in the thickness direction z is larger than the dimension of the insulating substrate 50 in the thickness direction z. The conductive plate 42 is an example of a “second mounting portion”.
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Each of the pair of insulating plates 43 and 44 is made of an insulating material, such as aluminum oxide (Al2O3). As shown in
The insulating substrate 50 is made of an insulating material, which is glass epoxy resin in one example. In another example, the insulating substrate 50 may be made of a ceramic material, such as aluminum nitride (AlN), silicon nitride (SiN) or A12O3, instead of glass epoxy resin.
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The through-hole 504 penetrates through the insulating substrate 50 from the obverse surface 501 to the reverse surface 502 in the thickness direction z. As shown in
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The power wiring sections 511 to 514 and the signal wiring sections 52 to 56 form conduction paths in the semiconductor device A1, together with portions (the conductive plates 41 and 42) of the supporting member 4, the metal members 58 and 59, and the connecting members 7. The power wiring sections 511 to 514 and the signal wiring sections 52 to 56 are spaced apart from each other. The power wiring sections 511 to 514 and the signal wiring sections 52 to 56 are made of copper or a copper alloy, for example. The thickness (the dimension in the thickness direction z) and material of each of the power wiring sections 511 to 514 and the signal wiring sections 52 to 56 may be changed as necessary, depending on the specifications of the semiconductor device A1 (e.g., the rated current, the allowable current, the rated voltage, the withstand voltage, the internal inductance of the device as a whole, the device size, and so on).
The power wiring sections 511 to 514 form the conduction paths of the principal current in the semiconductor device A1. In plan view, the power wiring section 511 and the power wiring section 512 of the semiconductor device A1 overlap with each other, and the power wiring section 513 and the power wiring section 514 overlap with each other.
The power wiring section 511 is formed on the reverse surface 502 of the insulating substrate 50. As shown in
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The power wiring section 512 is formed on the obverse surface 501 of the insulating substrate 50. As can be seen from
The power wiring section 513 is formed on the obverse surface 501 of the insulating substrate 50. The power wiring section 513 is located in a first sense (downward in
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The semiconductor device A1 includes a first power terminal portion 5P, a second power terminal portion 5N, and two third power terminal portions 50. The first power terminal portion 5P and the second power terminal portion 5N are connected to an external direct-current power source that applies a source voltage (direct-current voltage) to the terminal portions. In the semiconductor device A1, the first power terminal portion 5P is a P terminal connected to the positive electrode of the direct-current power source, and the second power terminal portion 5N is an N terminal connected to the negative electrode of the direct-current power source. The direct-current voltage applied to the first power terminal portion 5P and the second power terminal portion 5N is converted to alternating-current voltage by the switching operations of the first semiconductor elements 1 and the second semiconductor elements 2. The converted voltage (alternating-current voltage) is outputted from the two third power terminal portions 50. The principal current in the semiconductor device A1 is generated by the source voltage and the converted voltage.
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The first power terminal portion 5P, the second power terminal portion 5N, and the two third power terminal portions 50 are spaced apart from each other, and are exposed from the resin member 8 as shown in
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In the semiconductor device A1, the signal wiring sections 52 to 56 form conduction paths of a control signal. As shown in
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The extending portion 523 extends from the bonding portion 521 to one of the individual portions 522. The extending portion 523 electrically connects the bonding portion 521 and one of the individual portions 522. In the examples shown in
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The second circuit components 3B are bonded to the signal wiring section 53. As shown in
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The extending portion 533 extends from the bonding portion 531 to one of the individual portions 532. The extending portion 533 electrically connects the bonding portion 531 and one of the individual portions 532. In the examples shown in
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The metal member 58 penetrates through the insulating substrate 50 in the thickness direction z to electrically connect the power wiring section 511 and the signal wiring section 56. The metal member 58 is columnar, for example. In the illustrated example, the metal member 58 has a circular shape in plan view (see
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The control terminals 61 and 62 and the detection terminals 63 to 65 are each made of an electrically conductive material. Examples of the electrically conductive material include copper or a copper alloy. The control terminals 61 and 62 and the detection terminals 63 to 65 may be formed by cutting and bending a plate-like material. As shown in
The control terminal 61 is electrically connected to the third electrodes 13 (gate electrodes) of the first semiconductor elements 1. The control terminal 61 is used to input a first drive signal for controlling the switching operations of the first semiconductor elements 1. As shown in
The control terminal 62 is electrically connected to the sixth electrodes 23 (gate electrodes) of the second semiconductor elements 2. The control terminal 62 is used to input a second drive signal for controlling the switching operations of the second semiconductor elements 2. As shown in
The detection terminal 63 is electrically connected to the second electrodes 12 (source electrodes) of the first semiconductor elements 1. The detection terminal 63 outputs a first detection signal indicating the conducting state of each first semiconductor element 1. In the semiconductor device A1, the detection terminal 63 outputs, as the first detection signal, the voltage applied to the second electrode 12 of each first semiconductor element 1 (voltage corresponding to the source current). As shown in
The detection terminal 64 is electrically connected to the fifth electrodes 22 (source electrodes) of the second semiconductor elements 2. The detection terminal 64 outputs a second detection signal indicating the conducting state of each second semiconductor element 2. In the semiconductor device A1, the detection terminal 64 outputs, as the second detection signal, the voltage applied to the fifth electrode 22 of each second semiconductor element 2 (voltage corresponding to the source current). As shown in
The detection terminal 65 is electrically connected to the first electrodes 11 (the drain electrodes) of the first semiconductor elements 1. The detection terminal 65 outputs the voltage applied to the first electrode 11 of each first semiconductor element 1 (voltage corresponding to the drain current). As shown in
The connecting members 7 are used to electrically connect two separated parts. As described above, the connecting members 7 include the connecting members 71, 72, 731, 732, 741, and 742. Each of the connecting members 7 may be a bonding wire, for example. One or more of the connecting members 7 (e.g., the connecting members 71 and 72) may be metal plates instead of bonding wires. Each of the connecting members 7 may be made of gold, aluminum or copper.
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Although the diameters of the connecting members 71, 72, 731, 732, 741, and 742 are not specifically limited, the diameters of these connecting members have the following relationship in the semiconductor device A1. The diameter of each of the connecting members 71 and 72 is larger than the diameter of each of the connecting members 731, 732, 741, and 742. This is because the principal current flows through the connecting members 71 and 72. The diameter of each of the connecting members 741 and 742 is larger than the diameter of each of the connecting members 731 and 732.
The resin member 8 is a sealer that protects the first semiconductor elements 1, the second semiconductor elements 2, the circuit components 3, and so on. The resin member 8 is made of an insulating resin material. The resin material is a black epoxy resin, for example. In the semiconductor device A1, the resin member 8 covers the first semiconductor elements 1, the second semiconductor elements 2, the circuit components 3, a portion of the supporting member 4, the insulating substrate 50, a portion of each of the power wiring sections 511 to 514, the signal wiring sections 52 to 56, a portion of each of the control terminals 61 and 62, a portion of each of the detection terminals 63 to 65, and the connecting members 7. As shown in
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The semiconductor device A1 has the following advantages. The semiconductor device A1 includes the connecting members 741, the detection terminal 63, and the signal wiring section 54. Each of the connecting members 741 is bonded to the second electrode 12 of a first semiconductor element 1. The detection terminal 63 is electrically connected to the second electrodes 12 of the first semiconductor elements 1. The signal wiring section 54 is electrically interposed between the detection terminal 63 and the connecting members 741. The research by the present inventor shows that when the first semiconductor elements 1 are operated in parallel in the semiconductor device A1, the occurrence frequency of a resonance phenomenon changes depending on the inductance of each conduction path between the second electrodes 12 (source electrodes) of the first semiconductor elements 1 via the connecting members 741 and the signal wiring section 54. Specifically, it has been found by the research that a resonance phenomenon is more likely to occur as the inductance increases, and that the occurrence of a resonance phenomenon can be suppressed by reducing the inductance. Accordingly, the signal wiring section 54 in the semiconductor device A1 has the pad portions 543 that are each located between two first semiconductor elements 1 adjacent to each other in the first direction x in plan view. Furthermore, each of the connecting members 741 is bonded to a pad portion 543 and the second electrode 12 of a first semiconductor element 1 adjacent to the pad portion 543 in plan view. This makes it possible to shorten the conduction paths between the second electrodes 12 of the first semiconductor elements 1 and reduce the inductance between the second electrodes 12 of the first semiconductor elements 1. For example, as compared to a configuration that is different from the configuration of the semiconductor device A1, and in which the connecting members 741 are bonded to the strip portion 542 instead of to the pad portions 543, the inductance between the second electrodes 12 can be reduced by shortening the conduction paths between the second electrodes 12. Accordingly, the semiconductor device A1 can suppress the resonance phenomenon that occurs when the first semiconductor elements 1 are operated in parallel. The same applies when the second semiconductor elements 2 are operated in parallel. In other words, the semiconductor device A1 can suppress the resonance phenomenon that occurs when the second semiconductor elements 2 are operated in parallel, since two fifth electrodes 22 that are adjacent to each other in the first direction x are electrically connected to each other via a pad portion 553 of the signal wiring section 55.
In the semiconductor device A1, the first semiconductor elements 1 include those (e.g., the first inner elements 1B) to which two connecting members 741 are connected. With this configuration, the conduction paths between the second electrodes 12 of the first semiconductor elements 1 can be shortened as compared to the case where only one connecting member 741 is connected to each of the first semiconductor elements 1. The same applies to the circuit configuration of the lower arm. In other words, since the second semiconductor elements 2 of the semiconductor device A1 include those (e.g., the second inner elements 2B) to which two connecting members 742 are connected, the conduction paths between the fifth electrodes 22 of the second semiconductor elements 2 can be shortened.
In the semiconductor device A1, the second electrode 12 of each first semiconductor element 1 includes two first detection pads 122. The two first detection pads 122 flank the third electrode 13 in the alignment direction (the first direction x) of the first semiconductor elements 1. With this configuration, it is possible to easily bond connecting members 741 to the first detection pads 122 of each of the first inner elements 1B of the first semiconductor elements 1, and to the pad portions 543 adjacent to the first inner element 1B in the alignment direction of the first semiconductor elements 1. As such, the semiconductor device A1 is preferable for shortening the conduction paths between the second electrodes 12 of the first semiconductor elements 1. The same applies to the circuit configuration of the lower arm. That is, in each of the second semiconductor elements 2, the two second detection pads 222 of the fifth electrode 22 flank the sixth electrode 23 in the alignment direction (the first direction x) of the second semiconductor elements 2. As such, the semiconductor device A1 is preferable for shortening the conduction paths between the fifth electrodes 22 of the second semiconductor elements 2.
In the semiconductor device A1, the diameter of each connecting member 741 is larger than the diameter of each connecting member 731. In this configuration, when the length of each connecting member 731 is the same as the length of each connecting member 741, the connecting member 741 has a parasitic inductance lower than that of the connecting member 731. Accordingly, the semiconductor device A1 is preferable for lowering the parasitic inductance between the second electrode 12 (the first detection pads 122) of each first semiconductor element 1 and a pad portion 543. Similarly, in the semiconductor device A1, the diameter of each connecting member 742 is larger than the diameter of each connecting member 732. In this configuration, when the length of each connecting member 732 is the same as the length of each connecting member 742, the connecting member 742 has a parasitic inductance lower than that of the connecting member 732. Accordingly, the semiconductor device A1 is preferable for lowering the parasitic inductance between the fifth electrode 22 (the second detection pads 222) of each second semiconductor element 2 and a pad portion 553.
The semiconductor device A1 includes the first circuit components 3A that increase impedance in the first frequency band, and the third electrodes 13 of the first semiconductor elements 1 are electrically connected to each other via at least one of the first circuit components 3A. The first frequency band includes the resonance frequency of a resonance circuit that is formed by including the parasitic inductance of the first conductive member electrically interposed between the third electrodes 13 of the first semiconductor elements 1. In the semiconductor device A1, the first conductive member includes a portion of the signal wiring section 52 and the connecting members 731, for example. When the first semiconductor elements 1 are connected in parallel, a loop path is formed that passes through the first electrodes 11 (drain electrodes) and the third electrodes 13 (gate electrodes) of the first semiconductor elements 1. In the loop path, a resonance circuit including the parasitic inductance of the first conductive member is formed, and the impedance of the loop path is low with the resonance frequency of this resonance circuit. The resonance phenomenon that occurs when the first semiconductor elements 1 are operated in parallel tends to occur more easily when the impedance of the loop path is lower. As such, in the semiconductor device A1, the first circuit components 3A are connected to the first conductive member to electrically connect the third electrodes 13 of the first semiconductor elements 1 to each other via at least one of the first circuit components 3A. This makes it possible to increase the impedance in the first frequency band in the loop path. As a result, the semiconductor device A1 can suppress the resonance phenomenon that occurs when the first semiconductor elements 1 are operated in parallel. The same applies when the second semiconductor elements 2 are operated in parallel. That is, the semiconductor device A1 includes the second circuit components 3B that increase impedance in the second frequency band, and the sixth electrodes 23 of the second semiconductor elements 2 are electrically connected to each other via at least one of the second circuit components 3B. This allows the semiconductor device A1 to suppress the resonance phenomenon that occurs when the second semiconductor elements 2 are operated in parallel.
In the semiconductor device A1, the first circuit components 3A are inductance elements. Alternatively, the first circuit components 3A may be resistors instead of the inductance elements. Even in such an example, the impedance in the first frequency band can be increased. In other words, the semiconductor device A1 can use resistors as the first circuit components 3A to suppress the resonance phenomenon that occurs when the first semiconductor elements 1 are operated in parallel. However, using the resistors as the first circuit components 3A increases the impedance at a frequency outside the first frequency band as well, which leads to a concern for a decrease in the switching speed of each first semiconductor element 1 and an increase in the switching loss of each first semiconductor element 1. On the other hand, using the inductance elements as the first circuit components 3A can suppress an increase in the impedance at a frequency outside the first frequency band. This allows the semiconductor device A1 to suppress an increase in the impedance at the switching frequency of each first semiconductor element 1 to suppress, for example, a decrease in the switching speed of each first semiconductor element 1 and an increase in the switching loss of each first semiconductor element 1. This also applies to the second circuit components 3B. That is, the semiconductor device A1 uses the inductance elements rather than the resistors as the second circuit components 3B so as to suppress an increase in the impedance at a frequency outside the second frequency band. This allows the semiconductor device A1 to suppress an increase in the impedance at the switching frequency of each second semiconductor element 2 to suppress, for example, a decrease in the switching speed of each second semiconductor element 2 and an increase in the switching loss of each second semiconductor element 2.
In the semiconductor device A1, the first circuit components 3A are ferrite beads. Alternatively, the first circuit components 3A may be other inductance elements such as coils (wound inductance elements) instead of the ferrite beads. Even in this configuration, the impedance in the first frequency band can be increased. In other words, the semiconductor device A1 can use inductance elements other than ferrite beads as the first circuit components 3A to suppress the resonance phenomenon that occurs when the first semiconductor elements 1 are operated in parallel. However, while as for the general inductance elements (coils), a reactance component proactively functions regarding the impedance, as for the ferrite beads, a resistance component proactively functions in a high-frequency region regarding the impedance. The reactance component does not cause an energy loss, whereas the resistance component causes an energy loss. Thus, as compared to the general inductance elements, the ferrite beads have a higher performance in absorbing high-frequency vibrations and can remove the high-frequency vibrations more effectively. Furthermore, different types of ferrite beads can be used for the first circuit components 3A, so that the frequency characteristics and Q values of the respective first circuit components 3A can be easily adjusted according to variations in the performance of each first semiconductor element 1 and inequality in the current (drain current) of each first semiconductor element 1. Accordingly, for the purpose of suppressing a resonance phenomenon, it is preferable for the semiconductor device A1 to use ferrite beads as the first circuit components 3A rather than to use other inductance elements. This also applies to the second circuit components 3B. That is, for the purpose of suppressing a resonance phenomenon, it is preferable for the semiconductor device A1 to use ferrite beads as the second circuit components 3B rather than to use other inductance elements.
In the semiconductor device A1, the signal wiring section 52 includes the individual portions 522 that are spaced apart from each other. Each of the individual portions 522 is electrically connected to the third electrode 13 of a first semiconductor element 1 via a connecting member 731. Each of the first circuit components 3A is spanned between and bonded to two of the individual portions 522. According to this configuration, the third electrodes 13 of two or more first semiconductor elements 1 are electrically connected to one another via two connecting members 731, two or more individual portions 522, and one or more first circuit component 3A. Accordingly, the semiconductor device A1 can electrically connect the third electrodes 13 of the two or more first semiconductor elements 1 to one another via at least one of the two or more first circuit components 3A. The same applies to the circuit configuration of the lower arm. That is, the semiconductor device A1 can electrically connect the sixth electrodes 23 of the two or more second semiconductor elements 2 to one another via at least one of the two or more second circuit components 3B.
In the semiconductor device A1, the first power terminal portion 5P is arranged in the first sense of the direction (first direction x) in which the first semiconductor elements 1 are aligned. The resonance phenomenon that occurs when the first semiconductor elements 1 are operated in parallel is suppressed by equalizing the conduction paths from the first power terminal portion 5P to the first electrodes 11 (drain electrodes) of the first semiconductor elements 1. However, in the semiconductor device A1, equalization of the conduction paths is difficult due to the positional relationship between the first power terminal portion 5P and the first semiconductor elements 1. Thus, when equalization of the conduction paths from the first power terminal portion 5P to the respective third electrodes 13 is difficult, increase of the impedance between the third electrodes 13 (gate electrodes) using the first circuit components 3A as described above is effective in suppressing a resonance phenomenon. The same applies to the circuit configuration of the lower arm. That is, when equalization of the conduction paths from the third power terminal portions 50 to the fourth electrodes 21 (drain electrodes) of the second semiconductor elements 2 is difficult, using the second circuit components 3B to increase the impedance between the sixth electrodes 23 (gate electrodes) as described above is effective in suppressing a resonance phenomenon.
Next, other embodiments of the semiconductor device of the present disclosure will be described.
The semiconductor device A2 is different from the semiconductor device A1 mainly in the following points. As shown in
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As with the semiconductor device A1, the semiconductor device A2 can suppress the resonance phenomenon that occurs when the first semiconductor elements 1 are operated in parallel. Furthermore, as with the semiconductor device A1, the semiconductor device A2 can also suppress the resonance phenomenon that occurs when the second semiconductor elements 2 are operated in parallel.
The semiconductor device A3 is different from the semiconductor device A2 mainly in the following points. As shown in
The semiconductor device A3 outputs a first detection signal from each of the detection terminals 66 instead of the detection terminal 63. Each of the detection terminals 66 includes a holder 661 and a metal pin 662. The holder 661 is made of an electrically conductive material. The holder 661 has a tubular shape, for example. The holder 661 is bonded to a pad portion 543. The metal pin 662 is pressed into the holder 661. The metal pin 662 extends in the thickness direction z. The metal pin 662 is a square bar in the present example, but may be a round bar in another example. The metal pin 662 is electrically connected to the pad portion 543 via the holder 661. The metal pin 662 protrudes upward in the thickness direction z from the resin obverse surface 81 of the resin member 8, and is partially exposed from the resin member 8. In the semiconductor device A3, each of the detection terminals 66 is an example of the “first detection terminal”.
Similarly, the semiconductor device A3 outputs a second detection signal from each of the detection terminals 67 instead of the detection terminal 64. Each of the detection terminals 67 includes a holder 671 and a metal pin 672. The holder 671 has the same shape as the holder 661, and is bonded to a pad portion 553. The metal pin 672 has the same shape as the metal pin 662, and is pressed into the holder 671. In the semiconductor device A3, each of the detection terminals 67 is an example of the “second detection terminal”.
In the illustrated example, the semiconductor device A3 is configured such that the signal wiring section 53 and the signal wiring section 54 are formed on the insulating substrate 50, similarly to the semiconductor devices A1 and A2. In a different example, however, the signal wiring section 53 and the signal wiring section 54 may not be formed. Furthermore, as with the semiconductor devices A1 and A2, the semiconductor device A3 includes the detection terminal 63 and the detection terminal 64. However, the semiconductor device A3 may not include the detection terminals 63 and 64 in another example.
In the semiconductor device A3, each of the detection terminals 66 is connected to the above-described control device that generates a first drive signal, and a first detection signal from the detection terminal 66 is outputted to the control device. The control device performs control (e.g., generates a first drive signal) with use of each first detection signal inputted thereto. At this time, the control device may use the first detection signals inputted thereto without any modification, or may combine these first detection signals into one signal. Similarly, in the semiconductor device A3, each of the detection terminals 67 is connected to the above-described control device that generates a second drive signal, and a second detection signal from the detection terminal 67 is outputted to the control device. The control device performs control (e.g., generates a second drive signal) with use of each second detection signal inputted thereto. At this time, the control device may use the second detection signals inputted thereto without any modification, or may combine these second detection signals into one signal.
As with the semiconductor device A1, the semiconductor device A3 can suppress the resonance phenomenon that occurs when the first semiconductor elements 1 are operated in parallel. Furthermore, as with the semiconductor device A1, the semiconductor device A3 can suppress the resonance phenomenon that occurs when the second semiconductor elements 2 are operated in parallel.
The semiconductor device A4 is different from the semiconductor device A2 mainly in the following points. As shown in
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As described above, the diameter of each of the connecting members 741 and 742 is the same (or substantially the same) as the diameter of each of the connecting members 731 and 732. In other words, the diameter of each of the connecting members 741 and 742 in the semiconductor device A4 is smaller than the diameter of each of the connecting members 741 and 742 in each of the semiconductor devices A1 to A3. In each of the semiconductor devices A1 to A3, due to the relationship between the diameter of a connecting member 741 and the area of a first detection pad 122 in plan view, once the connecting member 741 is bonded to the first detection pad 122, it is difficult to bond a connecting member 7 other than the connecting member 741 to the first detection pad 122. On the other hand, each of the connecting members 741 in the semiconductor device A4 is thinner than each of the connecting members 741 in the semiconductor devices A1 to A3, which makes it possible to bond two connecting members, namely, a connecting member 741 and a connecting member 761, to a single first detection pad 122. Similarly, each of the connecting members 742 in the semiconductor device A4 is thinner than each of the connecting members 742 in the semiconductor devices A1 to A3, which makes it possible to bond two connecting members, namely, a connecting member 742 and a connecting member 762, to a single second detection pad 222.
As with the semiconductor device A1, the semiconductor device A4 can suppress the resonance phenomenon that occurs when the first semiconductor elements 1 are operated in parallel. Furthermore, as with the semiconductor device A1, the semiconductor device A4 can also suppress the resonance phenomenon that occurs when the second semiconductor elements 2 are operated in parallel.
In the semiconductor device according to the present disclosure, the number and arrangement of the circuit components 3 are not limited to the illustrated examples. For example, an additional first circuit component 3A may be provided for a portion of the signal wiring section 52 that electrically connects the detection terminal 61 and the third electrode 13 having the shortest conduction path to the detection terminal 61. In this case, said portion of the signal wiring section 52 is divided into parts, and these divided parts are electrically connected to each other via an additional first circuit component 3A. Similarly, an additional second circuit component 3B may be provided for a portion of the signal wiring section 53 that electrically connects the detection terminal 62 and the sixth electrode 23 having the shortest conduction path to the detection terminal 62. In this case, said portion of the signal wiring section 53 is divided into parts, and these divided parts are electrically connected to each other via an additional second circuit component 3B. In another example, the individual portions 522 are separated from the extending portion 523, and a strip portion 525 that extends from the extending portion 523 in the first direction x is provided. The strip portion 525 is spaced apart from each of the individual portions 522. The third electrode 13 of each first semiconductor element 1 may be electrically connected to an individual portion 522 via a connecting member 731, and may be electrically connected to the strip portion 525 from the individual portion 522 via an additional connecting member. Similarly, the individual portions 532 are separated from the extending portion 533, and a strip portion 535 that extends from the extending portion 533 in the first direction x is provided. The strip portion 535 is spaced apart from each of the individual portions 532. The sixth electrode 23 of each second semiconductor element 2 may be electrically connected to an individual portion 532 via a connecting member 732, and may be electrically connected to the strip portion 535 from the individual portion 532 via an additional connecting member. The semiconductor device according to the present disclosure is not limited to the configuration that includes the circuit components 3, and may not include any of the circuit components 3. In this case, the individual portions 522 of the signal wiring section 52 are connected to each other to form a single strip portion. Similarly, the individual portions 532 of the signal wiring section 53 are connected to each other to form a single strip portion.
The package structure of the semiconductor device according to the present disclosure is not limited to the resin mold type as exemplified by the semiconductor devices A1 to A4. The resin mold type refers to a package structure in which, as exemplified by the semiconductor devices A1 to A4, the first semiconductor elements 1, the second semiconductor elements 2, etc., are covered with the resin member 8. For example, the semiconductor device according to the present disclosure may be of a case type. The case type refers to a package structure in which the first semiconductor elements 1, the second semiconductor elements 2, etc., are housed in a resin case, for example.
The semiconductor device according to the present disclosure is not limited to having a configuration where the groups of the first semiconductor elements 1 and the second semiconductor elements 2 are each operated in parallel. For example, the semiconductor device of the present disclosure may not include the second semiconductor elements 2, and may operate the first semiconductor elements 1 in parallel.
The semiconductor device according to the present disclosure is not limited to having a configuration where each of the first power terminal portion 5P, the second power terminal portion 5N, and the third power terminal portions 50 is arranged in either the alignment direction (first direction x) of the first semiconductor elements 1 or the alignment direction (first direction x) of the second semiconductor elements 2. The semiconductor device according to the present disclosure may be configured such that each of the first power terminal portion 5P, the second power terminal portion 5N, and the third power terminal portions 50 is arranged in either a direction (second direction y) intersecting the alignment direction (first direction x) of the first semiconductor elements 1 or a direction (second direction y) intersecting the alignment direction (first direction x) of the second semiconductor elements 2.
The semiconductor device according to the present disclosure is not limited to the above embodiments. Various design changes can be made to the specific configurations of the elements of the semiconductor device according to the present disclosure. For example, the present disclosure includes the embodiments described in the following clauses.
Clause 1. A semiconductor device comprising:
a plurality of first semiconductor elements that each have a first electrode, a second electrode, and a third electrode, a switching operation of each of the plurality of first semiconductor elements being controlled according to a first drive signal inputted to the third electrode;
a plurality of first connecting members respectively bonded to the second electrodes of the plurality of first semiconductor elements;
a first detection terminal electrically connected to the second electrodes of the plurality of first semiconductor elements; and
a first signal wiring section electrically interposed between the first detection terminal and the plurality of first connecting members,
wherein the plurality of first semiconductor elements are aligned in a first direction perpendicular to a thickness direction of each of the plurality of first semiconductor elements, and are electrically connected to each other in parallel,
the first signal wiring section includes a plurality of first pad portions each located between a different pair of first semiconductor elements adjacent to each other in the first direction as viewed in the thickness direction, and
each of the plurality of first connecting members is bonded to one of the first pad portions and one of the plurality of first semiconductor elements that is adjacent to the first pad portion as viewed in the thickness direction.
Clause 2. The semiconductor device according to clause 1,
wherein each of the plurality of first semiconductor elements has a first-element obverse surface and a first-element reverse surface that are spaced apart from each other in the thickness direction, and
the second electrode is arranged on the first-element obverse surface.
Clause 3. The semiconductor device according to clause 2,
wherein the plurality of first semiconductor elements include a pair of first outer elements located at opposite ends in the first direction, and a first inner element sandwiched between the pair of first outer elements in the first direction, and
the first inner element is sandwiched between two of the first pad portions as viewed in the thickness direction, and has two of the plurality of first connecting members bonded thereto.
Clause 4. The semiconductor device according to clause 3,
wherein the second electrode includes a first power pad and two first detection pads that are spaced apart from each other on the first-element obverse surface,
the first power pads of the plurality of first semiconductor elements are electrically connected to each other,
the two first connecting members, which are bonded to the first inner element, are respectively bonded to the two first detection pads of the first inner element, and
one of the plurality of first connecting members is bonded to one of the two first detection pads of each of the pair of first outer elements.
Clause 5. The semiconductor device according to clause 4,
wherein the third electrode is arranged on the first-element obverse surface, and
the two first detection pads flank the third electrode in the first direction.
Clause 6. The semiconductor device according to any of clauses 2 to 5,
wherein the first signal wiring section includes a first strip portion that extends in the first direction as viewed in the thickness direction,
the first strip portion is located in a first sense of a second direction from the plurality of first semiconductor elements, the second direction being perpendicular to the thickness direction and the first direction, and
the first pad portions overlap with the first strip portion as viewed in the second direction.
Clause 7. The semiconductor device according to clause 6, wherein the first pad portions are integrally formed with the first strip portion.
Clause 8. The semiconductor device according to clause 6 or 7,
wherein the first detection terminal is located in a first sense of the first direction from the plurality of first semiconductor elements,
the first signal wiring section further includes a first bonding portion to which the first detection terminal is bonded, and
the first strip portion is electrically connected to the first bonding portion.
Clause 9. The semiconductor device according to clause 8, further comprising:
a plurality of second semiconductor elements that each have a fourth electrode, a fifth electrode, and a sixth electrode, a switching operation of each of the plurality of second semiconductor elements being controlled according to a second drive signal inputted to the sixth electrode;
a plurality of second connecting members respectively bonded to the fifth electrodes of the plurality of second semiconductor elements;
a second detection terminal electrically connected to the fifth electrodes of the plurality of second semiconductor elements; and
a second signal wiring section electrically interposed between the second detection terminal and the plurality of second connecting members,
wherein the plurality of second semiconductor elements are aligned in the first direction and electrically connected to each other in parallel,
the second signal wiring section includes a plurality of second pad portions each located between a different pair of second semiconductor elements adjacent to each other in the first direction as viewed in the thickness direction, and each of the plurality of second connecting members is bonded to one of the second pad portions and one of the plurality of second semiconductor elements that is adjacent to the second pad portion as viewed in the thickness direction.
Clause 10. The semiconductor device according to clause 9,
wherein each of the plurality of second semiconductor elements has a second-element obverse surface and a second-element reverse surface that are spaced apart from each other in the thickness direction,
the second-element obverse surface faces in a same direction as the first-element obverse surface, and the fifth electrode is arranged on the second-element obverse surface.
Clause 11. The semiconductor device according to clause 10,
wherein the plurality of second semiconductor elements include a pair of second outer elements located at opposite ends in the first direction, and a second inner element sandwiched between the pair of second outer elements in the first direction, and
the second inner element is sandwiched between two of the second pad portions as viewed in the thickness direction, and has two of the plurality of second connecting members bonded thereto.
Clause 12. The semiconductor device according to clause 11,
wherein the fifth electrode includes a second power pad and two second detection pads that are spaced apart from each other on the second-element obverse surface,
the second power pads of the plurality of second semiconductor elements are electrically connected to each other,
the two second connecting members, which are bonded to the second inner element, are respectively bonded to the two second detection pads of the second inner element, and one of the plurality of second connecting members is bonded to one of the two second detection pads of each of the pair of second outer elements.
Clause 13. The semiconductor device according to any of clauses 10 to 12,
wherein the second signal wiring section includes a second strip portion that extends in the first direction as viewed in the thickness direction,
the second strip portion is located opposite from the plurality of first semiconductor elements with respect to the plurality of second semiconductor elements in the second direction, and
the second pad portions overlap with the second strip portion as viewed in the second direction.
Clause 14. The semiconductor device according to clause 13, wherein the second pad portions are integrally formed with the second strip portion.
Clause 15. The semiconductor device according to clause 13 or 14,
wherein the second detection terminal is located in the first sense of the first direction from the plurality of second semiconductor elements,
the second signal wiring section further includes a second bonding portion to which the second detection terminal is bonded, and
the second strip portion is electrically connected to the second bonding portion.
Clause 16. The semiconductor device according to clause 15, further comprising an insulating substrate having a substrate obverse surface and a substrate reverse surface that are spaced apart from each other in the thickness direction,
wherein the substrate obverse surface faces in a same direction as the first-element obverse surface and the second-element obverse surface,
the substrate reverse surface faces in a same direction as the first-element reverse surface and the second-element reverse surface, and
the first signal wiring section and the second signal wiring section are formed on the substrate obverse surface.
Clause 17. The semiconductor device according to clause 16,
wherein the first electrode is formed on the first-element reverse surface, and
the fourth electrode is formed on the second-element reverse surface.
Clause 18. The semiconductor device according to clause 17, further comprising:
a first mounting portion on which the plurality of first semiconductor elements are mounted; and
a second mounting portion on which the plurality of second semiconductor elements are mounted, wherein the first mounting portion and the second mounting portion are each made of an electrically conductive material and are spaced apart from each other,
the first electrodes of the plurality of first semiconductor elements are electrically connected to each other via the first mounting portion, and
the fourth electrodes of the plurality of second semiconductor elements are electrically connected to each other via the second mounting portion.
Clause 19. The semiconductor device according to clause 18,
wherein the first mounting portion and the second mounting portion face the substrate reverse surface,
the insulating substrate includes a plurality of first openings and a plurality of second openings that penetrate through from the substrate obverse surface to the substrate reverse surface in the thickness direction,
each of the plurality of first openings surrounds a different one of the plurality of first semiconductor elements as viewed in the thickness direction, and
each of the plurality of second openings surrounds a different one of the plurality of second semiconductor elements as viewed in the thickness direction.
Clause 20. The semiconductor device according to any of clauses 16 to 19, further comprising:
a first power terminal portion electrically connected to the first electrodes of the plurality of first semiconductor elements;
a second power terminal portion electrically connected to the fifth electrodes of the plurality of second semiconductor elements; and
a third power terminal portion electrically connected to the second electrodes of the plurality of first semiconductor elements and the fourth electrodes of the plurality of second semiconductor elements,
wherein the first power terminal portion and the second power terminal portion receive direct-current voltage, the direct-current voltage is converted to alternating-current voltage by the switching operations of the plurality of first semiconductor elements and the plurality of second semiconductor elements, and
the alternating-current voltage is outputted from the third power terminal portion.
Number | Date | Country | Kind |
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2021-100841 | Jun 2021 | JP | national |
Number | Date | Country | |
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Parent | PCT/JP2022/022702 | Jun 2022 | US |
Child | 18491374 | US |