This application claims the benefit of priority under 35 U.S.C. § 119 to Korean Patent Application No. 10-2023-0033078, filed on Mar. 14, 2023, with the Korean Intellectual Property Office, the content of which is incorporated herein by reference in its entirety.
Aspects of the present inventive concept relate to a semiconductor device.
In various semiconductor devices such as logic circuits and memories, an active region, such as a source and a drain, is connected to a metal interconnection of a back end of line (BEOL) through a contact structure. There is demand for a method of disposing at least a portion of interconnections (e.g., power lines) of the BEOL on a backside of a substrate and forming a conductive through-structure penetrating the semiconductor substrate in order to connect the portion of the interconnections.
An aspect of the present inventive concept is to provide a semiconductor device having a buried conductive structure and a power transmission structure.
According to an aspect of the present inventive concept, provided is a semiconductor device, the semiconductor device including: a substrate having first and second surfaces opposite to each other; a plurality of fin-type active patterns extending in a first direction on the first surface of the substrate; a gate structure extending in a second direction, intersecting the first direction, and crossing the plurality of fin-type active patterns; a plurality of separation structures arranged in parallel with the gate structure, and extending in the second direction, respectively; source/drain regions disposed on the plurality of fin-type active patterns on both sides of the gate structure; an interlayer insulating layer disposed on the substrate, and covering the source/drain regions; a contact structure penetrating the interlayer insulating layer, and connected to at least one of the source/drain regions; a buried conductive structure electrically connected to the contact structure, and extending in a vertical direction within the interlayer insulating layer between adjacent separation structures among the plurality of separation structures, and having a first width in the first direction defined by a distance between the adjacent separation structures; and a power transmission structure connected to the buried conductive structure, and extending from the second surface toward the first surface of the substrate, contacting the buried conductive structure.
According to an aspect of the present inventive concept, provided is a semiconductor device, the semiconductor device including: a substrate having first and second surfaces opposite to each other; a plurality of fin-type active patterns extending in a first direction on the first surface of the substrate; a plurality of gate structures extending in a second direction, intersecting the first direction, and crossing the plurality of fin-type active patterns; a plurality of separation structures arranged in parallel with the plurality of gate structures, and extending in the second direction, respectively; source/drain regions disposed on the plurality of fin-type active patterns on both sides of each of the plurality of gate structures; an interlayer insulating layer disposed on the first surface of the substrate, covering the source/drain regions, and surrounding the plurality of gate structures and the plurality of separation structures; a contact structure penetrating the interlayer insulating layer and connected to at least one of the source/drain regions; a buried conductive structure electrically connected to the contact structure, and extending in a vertical direction within the interlayer insulating layer between two separation structures among the plurality of separation structures; and a power transmission structure extending from the second surface of the substrate toward the first surface of the substrate, and connected to the buried conductive structure, wherein the buried conductive structure includes a first portion having a first width in the first direction defined by a distance between the two separation structures and a second portion disposed on the first portion and having a second width in the first direction, greater than the first width.
According to an aspect of the present inventive concept, provided is a semiconductor device, the semiconductor device including: a substrate having first and second surfaces opposite to each other; a plurality of fin-type active patterns extending in a first direction on the first surface of the substrate; a gate structure extending in a second direction, intersecting the first direction, and crossing the plurality of fin-type active patterns; a plurality of separation structures arranged in parallel with the gate structure, and extending in the second direction, respectively; source/drain regions disposed on the plurality of fin-type active patterns on both sides of the gate structure; an interlayer insulating layer disposed on the first surface of the substrate, and covering the source/drain regions; a contact structure penetrating the interlayer insulating layer, and connected to at least one of the source/drain regions; a buried conductive structure electrically connected to the contact structure, penetrating the interlayer insulating layer and the device isolation layer between two separation structures among the plurality of separation structures, and extending to a second surface of the substrate; an insulating protective film disposed on the second surface of the substrate, and surrounding a contact region of the buried conductive structure; a backside insulating layer disposed on the insulating protective film; and a power transmission rail disposed in the backside insulating layer, and connected to the contact region of the buried conductive structure, wherein the buried conductive structure includes a portion having a first width in the first direction defined by a distance between the two adjacent separation structures.
The above and other aspects, features, and advantages of the present inventive concept will be more clearly understood from the following detailed description taken in conjunction with the accompanying drawings, in which:
Hereinafter, various embodiments of the present inventive concept will be described in detail with reference to the accompanying drawings.
Referring to
Here, the first and second separation structures SS may be disposed adjacently to each other, and may be arranged at a constant pitch in a first direction (e.g., an X-direction) with respect to the gate structure GS.
As illustrated in, for example
The buried conductive structure 150 employed in the present embodiment may have a structure obtained by being self-aligned using adjacent first and second separation structures SS and adjacent source/drain regions 110 located therebetween. This will be described in detail with reference to
The substrate 101 may include, for example, a semiconductor such as Si or Ge, or a compound semiconductor such as SiGe, SiC, GaAs, InAs, or InP. In another example, the substrate 101 may have a silicon on insulator (SOI) structure. An active region having a well doped with impurities may be disposed on a first surface of the substrate 101, and a fin-type active pattern 105 may be provided as a structure extending in the first direction on an active region (e.g., the X-direction). In the present embodiment, although not limited thereto, the active region and the active pattern may be an N-type region for a P-MOS transistor or a P-type region for an N-MOS transistor.
The device isolation layer 120 may be provided to define an active region including a fin-type active pattern 105. For example, the device isolation layer 120 may include a silicon oxide or a silicon oxide-based insulating material. The device isolation layer 120 may be divided into a first device separation region defining an active region in which a fin-type active pattern 105 is formed, and a second device separation region defining the fin-type active pattern 105. The first device separation region may have a deeper bottom surface than the second device separation region. For example, the first device separation region may also be referred to as deep trench isolation (DTI), and the second device separation region may also be referred to as shallow trench isolation (STI).
Referring to
As illustrated in
As illustrated in
The source/drain regions 110 may be disposed on a region of the fin-type active pattern 105 positioned on both sides of the gate structure GS. The source/drain regions 110 may be respectively connected to both ends of the plurality of channel layers CH in the first direction (e.g., the X-direction). The gate electrode 145 may extend in the second direction (e.g., the Y-direction) to cross the fin-type active pattern 105 while surrounding the plurality of channel layers CH. The gate electrode 145 may be interposed not only in a space between the gate spacers 141 but also between the plurality of channel layers CH.
In the present embodiment, the gate structure GS may include internal spacers IS provided between each of the source/drain regions 110 and the gate electrode 145. The internal spacers 148 are provided on both sides of the gate electrode 145 interposed between the plurality of channel layers CH in a first direction (e.g., an X-direction). The plurality of channel layers CH may be respectively connected to the source/drain regions 110 on both sides thereof, and the gate electrode 145 interposed between the plurality of channel layers CH may be electrically insulated from the source/drain regions 110 on both sides thereof by the internal spacers 148. The gate insulating film 142 may be respectively interposed between the gate electrode 145 and the plurality of channel layers CH, and may also extend between the gate electrode 145 and the internal spacers 148. As described above, the semiconductor device 100 according to the present embodiment may comprise a gate-all-around type field effect transistor.
The source/drain region 110 may include an epitaxial pattern selectively epitaxially grown (SEG) using a recessed surface of the fin-type active pattern 105 (including side surfaces of the plurality of channel layers CH) on both sides of the gate structure GS as a seed. This source/drain region 110 is also referred to as a raised source/drain (RSD). For example, the source/drain regions 110 may be Si, SiGe, or Ge, and may have either N-type or P-type conductivity. When a P-type source/drain region 110 is formed, the region may be regrown with SiGe, and as a P-type impurity, for example, boron (B), indium (In), gallium (Ga), boron trifluoride (BF3), or the like may be doped. When silicon (Si) is formed in an N-type source/drain region 110, and as a N-type impurity, for example, phosphorus (P), nitrogen (N), arsenic (As), antimony (Sb), or the like may be doped. The source/drain region 110 can have different shapes in a crystallographically stable plane during a growth process. For example, as illustrated in
The semiconductor device 100 according to the present embodiment may include an interlayer insulating layer 130 disposed on the device isolation layer 120. The interlayer insulating layer 130 may be disposed around the gate structure GS while partially covering the source/drain region. For example, the interlayer insulating layer 130 may be formed of Flowable Oxide (FOX), Tonen SilaZen (TOSZ), Undoped Silica Glass (USG), Borosilica Glass (BSG), PhosphoSilaca Glass (PSG), BoroPhosphoSilica Glass (BPSG), Plasma Enhanced Tetra Ethyl Ortho Silicate (PETEOS), Fluoride Silicate Glass (FSG), High Density Plasma (HDP) oxide, Plasma Enhanced Oxide (PEOX), Flowable CVD (FCVD) oxide, or a combination thereof. The interlayer insulating layer 130 may be formed using a chemical vapor deposition (CVD) process, a flowable-CVD process, or a spin coating process.
The contact structure 160 may penetrate the interlayer insulating layer 130, and be connected to the source/drain region 110. The contact structure 160 may connect the source/drain region 110 to the intermediate interconnection layer 175 and the first interconnection layer 185. The contact structure 160 may include a conductive barrier 162 and a contact plug 165. For example, the contact plug 165 may include Cu, Co, Mo, Ru, W, or an alloy thereof. In addition, the conductive barrier 162 may include Ta, TaN, Mn, MnN, WN, Ti, TiN, or a combination thereof.
The semiconductor device 100 according to the present embodiment may include first and second separation structures SS arranged adjacently to each other.
Since the first and second separation structures SS are structures replaced after removing the gate structure GS, the first and second separation structures SS may be arranged at the same pitch as the gate structure GS. In addition, the first and second separation structures SS may be disposed on the substrate 101 to cross the active pattern 105 and extend in a second direction (Y-direction). The first and second separation structures SS may extend in a third direction (Z-direction), perpendicular to the upper surface of the substrate 101, and may extend into the active pattern 105 between adjacent source/drain regions 110. Although the first and second separation structures SS are not directly illustrated in the cross-section of
The first and second separation structures SS are regions that do not operate as devices, and may separate a plurality of transistors each including the gate structure GS and the source/drain regions 105 from each other.
The first and second separation structures SS may be positioned on a level higher than at least an upper surface of the gate electrode 145. In the present embodiment (particularly, in a region around the interlayer insulating layer 130 between the source/drain region 105), the upper surfaces of the first and second separation structures SS may have substantially the same level as the upper surface of the gate structure GS. Lower surfaces of the first and second separation structures SS may be on a level lower than lower ends of the source/drain regions 110. In some embodiments, the lower surfaces of the first and second separation structures SS may be on a level higher than a lower end of the active pattern 105.
The first and second separation structures SS may include an insulating material, and may include, for example, at least one of SiN, SiCN, SiOC, SiON, and SiOCN. The first and second separation structures SS may include a material different from that of the device isolation layer 120 and the interlayer insulating layer 130.
The power transmission system employed in the present embodiment includes a buried conductive structure 150 penetrating the interlayer insulating layer 130 and the device isolation layer 120, and a power transmission structure 250 penetrating the substrate 101 and connected to the buried conductive structure 150. The buried conductive structure 150 may be buried in the interlayer insulating layer 130 and the device isolation layer 120 to be electrically connected to the source/drain region 110. In the present embodiment, the contact structure 160 connected to the source/drain region 110 may be configured to electrically connect the buried conductive structure 150 through a first interconnection structure 180 and an intermediate interconnection structure 170, which comprises the intermediate interconnection layer 175 an intermediate insulating layer 171 on which the intermediate interconnection layer 175 is formed. In the present embodiment, the first interconnection structure 180 may include a plurality (e.g., two) of first insulating layers 181 and a first interconnection layer 185 formed on the first insulating layers 181. The first interconnection layer 185 may include a metal line M1 and a metal via V1. For example, the first interconnection layer 185 may be formed through a dual damascene process. Similarly thereto, the intermediate interconnection layer 175 may include a metal line M0 and a metal via V0.
In the present embodiment, as described above, the buried conductive structure 150 may be a structure obtained by using adjacent first and second separation structures SS and adjacent source/drain regions 110 located therebetween.
As illustrated in
The upper region 150a of the buried conductive structure 150 may be formed in the intermediate insulating layer 171 positioned on the first and second separation structures SS. The lower region 150b of the buried conductive structure 150 may be self-aligned by the adjacent first and second separation structures SS and the adjacent source/drain regions 110. Specifically, a first width W1b of the lower region 150b in the first direction (e.g., the X-direction) may be defined by a distance between adjacent separation structures SS (see
In particular, since the first and second separation structures SS include a material (e.g., silicon nitride) different from the device isolation layer 120 and the interlayer insulating layer 130, and have a relatively deep depth (e.g., a level lower than the upper surface of the active pattern), the lower region 150b may be stably aligned to a relatively large depth by the first and second separation structures SS.
The upper region 150a of the buried conductive structure 150 may be a region defined by a mask formed by a photolithography process. Since a process margin is proportional to widths of the first and second isolation structures SS and widths of the source/drain regions 110, the upper region 150a of the buried conductive structure 150 may have a slightly wider width than each width of the lower region 150b.
Specifically, a first width W1a of the upper region 150a in the first direction (e.g., the X-direction) may be greater than a first width W1b of the lower region 150b (see
As described above, since the buried conductive structure 150 employed in the present embodiment (in particular, the lower region 150b) may be self-aligned using an existing structure (e.g., the separation structure SS or the source/drain region 110), despite high integration of the semiconductor device 100, the difficulty of the photolithography (mask) process and the etching process may be reduced.
In the present embodiment, the buried conductive structure 150 may extend to a first surface of the substrate 101. The power transmission structure 250 may contact the buried conductive structure 150 on the first surface of the substrate 101.
In the present embodiment, the buried conductive structure 150 may include a pillar-shaped via structure, and the power transmission structure 250 may have a rail structure extending in a first direction (e.g., an X-direction). The power transmission structure 250 may extend from the second surface of the substrate 101 to the first surface. The power transmission structure 250 may have a contact region C in contact with a bottom surface of the buried conductive structure 150 on the first surface of the substrate 101.
The buried conductive structure 150 may include a first conductive material 155 and a first conductive barrier 152 surrounding a side surface of the first conductive material 155. The power transmission structure 250 may include a second conductive material 255 extending from the second surface to the first surface of the substrate 101, a second conductive barrier 252 disposed on a side surface and an upper surface (a contact surface) of the second conductive material 255, and a second insulating liner 251 disposed between the second conductive barrier 252 and the substrate 101.
For example, the first and second conductive materials 155 and 255 may include Cu, Co, Mo, Ru, W, or an alloy thereof. In some embodiments, the first and second conductive materials 125 and 255 may include different conductive materials. For example, the first and second conductive materials 155 and 255 may include W or Mo, and the second conductive material 255 may include Cu.
For example, the first and second conductive barriers 152 and 252 may include Ta, TaN, Mn, MnN, WN, Ti, TiN, or a combination thereof. In some embodiments, the first conductive barrier 152 and the second conductive barrier 252 may include different conductive materials. For example, the first conductive barrier 122 may include TiN. The second conductive barrier 252 may include TaN or Co/TaN. For example, the second insulating liner 251 may include SiO2, SIN, SiCN, SiC, SiCOH, SION, Al2O3, AlN, or a combination thereof.
Referring to
In this embodiment, similar to the previous embodiment, the buried conductive structure 150A is a structure obtained by using adjacent first and second separation structures SS and adjacent source/drain regions 110 located therebetween.
A lower region 150b may have a width W1b defined by the adjacent separation structures SS in the first direction (e.g., X-direction), and an upper region 150a may have a width W1a′ greater than the width W1b of the lower region 150b in the first direction (e.g., X-direction).
The buried conductive structure 150A employed in the present embodiment may have an asymmetric structure in a cross-section (a cross-section in the X-direction) illustrated in
Referring to
As described above, since in the buried conductive structure 150A employed in the present embodiment, the buried conductive structure 150 (in particular, the lower region 150b) may be self-aligned using the separation structure SS, the difficulty of a photolithography (mask) process and an etching process may be reduced despite high integration of the semiconductor device 100A.
In addition, in the present embodiment, unlike the previous embodiment, the buried conductive structure 150A may pass through the first surface of the substrate 101 and extend into the substrate 101. The power transmission structure 250 may extend within the substrate 110 and contact a bottom surface of the buried conductive structure 150A. The buried conductive structure 150A employed in the present embodiment may include a first conductive material 155, a first conductive barrier 152 surrounding a side surface and a bottom surface of the first conductive material 155, and a first insulating liner 151 surrounding a portion of the first conductive barrier 152 located on a side surface of the first conductive material 155. The first insulating liner 151 may prevent an electrical connection between the buried conductive structure 150A and the substrate 101.
In the present embodiment, as illustrated in
Referring to
The power transmission structure 250B employed in the present embodiment may be disposed on a second surface of the substrate 101, and may extend in the second direction (Y-direction), unlike the previous embodiment. The buried conductive structure 150B may penetrate the substrate 101 and contact the power transmission structure 250B.
As illustrated in
In addition, a second interconnection structure 280 may be formed on the back insulating layer 272, similarly to the first interconnection structure 180. The second interconnection structure 280 may include a plurality (e.g., two) of second insulating layers 281 and a second interconnection layer 285 formed on the second insulating layer 281 and connected to the power transmission structure 250B. The second interconnection layer 285 may include a metal line M2 and a metal via V2. For example, the second interconnection layer 285 may be formed through a dual damascene process.
Referring to
Similarly to the previous embodiment, the buried conductive structure 150C may have a structure obtained by using adjacent first and second separation structures SS and adjacent source/drain regions 110 disposed therebetween.
In the present embodiment, the buried conductive structure 150C may be directly connected to the contact structure 160 without passing through a first interconnection structure 180. Specifically, as illustrated in
As described above, the buried conductive structure 150C of the power transmission system may supply power to a device region through various connection structures (e.g., direct connection to the contact structure 160 or the first interconnection structure 180).
Referring to
The buried conductive structure 150D employed in the present embodiment may extend in a first direction (X-direction). First to third separation structures SS1, SS2, and SS3 may be arranged side by side with each other. The gate structure GS and the first to third separation structures SS1, SS2, and SS3 may be arranged at a constant pitch P1. In the present embodiment, the buried conductive structure 150D may be formed by using the first and third separation structures SS1 and SS3 located on both sides thereof as a mask, as described above. In this process, a region of the second separation structure SS2 overlapping the buried conductive structure 150D may be at least partially removed. The lower region 150b of the buried conductive structure 150D may extend in the first direction (X-direction) to have a wider contact region C″ with the power transmission structure 250.
As illustrated in
In addition, similarly to the previous embodiment, as illustrated in
As in the present embodiment, according to the configuration of a standard cell, the buried conductive structure 150D may extend in the first direction or the second direction to have a wider contact region with the power transmission structure 250. In particular, when the extension of the buried conductive structure 150D and the extension of the power transmission structure 250 are implemented in the same direction (e.g., X-direction), it may be advantageous to expand the contact region C″.
As set forth above, according to the example embodiments described above, difficulty in a photolithography (mask) process and an etching process may be significantly reduced by self-aligning a buried conductive structure (particularly, a lower region) using an existing structure such as a separation structure. In addition, since the buried conductive structure employed in this embodiment may have a relatively large contact area with a power transmission structure in a region between the separation structures, contact resistance may be improved.
Various beneficial advantages and effects of aspects the present inventive concept are not limited to the above description, and will be more easily understood in the process of describing specific embodiments of the present inventive concept.
While example embodiments have been shown and described above, it will be apparent to those skilled in the art that modifications and variations could be made without departing from the aspects of the present inventive concept as defined by the appended claims.
Number | Date | Country | Kind |
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10-2023-0033078 | Mar 2023 | KR | national |