This application claims priority under 35 U.S.C. 119 to Korean Patent Application No. 10-2023-0069145, filed on May 30, 2023 in the Korean Intellectual Property Office, the disclosure of which is incorporated by reference in its entirety herein.
The present disclosure relates to a semiconductor device. In particular, the present disclosure relates to a semiconductor device including an MBCFET™ (Multi-Bridge Channel Field Effect Transistor).
A multi-gate transistor in which a silicon body having a fin or nanowire shape is formed on a substrate and a gate is formed on a surface of the silicon body is being developed as a scaling technology for increasing a density of an integrated circuit device.
Since such a multi-gate transistor utilizes a three-dimensional channel, scaling is relatively easily performed. Further, even if a gate length of the multi-gate transistor is not increased, the current control capability may be increased. Furthermore, a SCE (short channel effect) in which potential of a channel region is influenced by a drain voltage may be effectively suppressed.
Aspects of the present disclosure provide to provide a semiconductor device which prevents an occurrence of a short-circuit between a second layer, which is a filling layer of a source/drain region, and a gate electrode, and increases a region of the second layer which is the filling layer of the source/drain region to increase performance.
However, aspects of the present disclosure are not restricted to the one set forth herein. The above and other aspects of the present disclosure will become more apparent to one of ordinary skill in the art to which the present disclosure pertains by referencing the detailed description of the present disclosure given below.
According to an embodiment of the present disclosure, a semiconductor device includes a substrate. An active pattern extends in a first horizontal direction on the substrate. First to third nanosheets are sequentially spaced apart from each other and stacked in a vertical direction on the active pattern. A gate electrode extends in a second horizontal direction crossing the first horizontal direction on the active pattern. The gate electrode surrounds each of the first to third nanosheets. A source/drain trench is positioned on at least one side of the gate electrode on the active pattern. A source/drain region includes a first layer disposed along side walls and a bottom surface of the source/drain trench, and a second layer disposed on the first layer. The second layer fills an inside of the source/drain trench. In a cross-section taken along the first horizontal direction, the second layer includes a first lower side wall facing a side wall of the first nanosheet, a second lower side wall opposite to the first lower side wall in the first horizontal direction, and a lower surface connecting the first lower side wall and the second lower side wall to each other. The lower surface extends in the first horizontal direction. In a cross-section taken along the first horizontal direction, the first lower side wall of the second layer and the second lower side wall of the second layer extend to have a constant slope in opposite directions to each other.
According to an embodiment of the present disclosure, a semiconductor device includes a substrate. An active pattern extends in a first horizontal direction on the substrate. First to third nanosheets are sequentially spaced apart from each other and stacked in a vertical direction on the active pattern. A gate electrode extends in a second horizontal direction crossing the first horizontal direction on the active pattern. The gate electrode surrounds each of the first to third nanosheets. A gate spacer is in direct contact with at least a portion of an upper surface of the third nanosheet. The gate spacer extends in the second horizontal direction on both side walls of the gate electrode spaced apart from each other in the first horizontal direction. A source/drain trench is positioned on at least one side of the gate electrode on the active pattern. A source/drain region includes a first layer disposed along side walls and a bottom surface of the source/drain trench, and a second layer disposed on the first layer. The second layer fills the source/drain trench. A thickness in the first horizontal direction of a portion of the first layer overlapping a side wall of the third nanosheet in the first horizontal direction is greater than a thickness in the first horizontal direction of a portion of the first layer overlapping a side wall of the second nanosheet in the first horizontal direction. A thickness in the first horizontal direction of a portion of the first layer overlapping a side wall of the first nanosheet in the first horizontal direction is greater than the thickness in the first horizontal direction of the portion of the first layer overlapping the side wall of the third nanosheet in the first horizontal direction.
According to an embodiment of the present disclosure, a semiconductor device includes a substrate. An active pattern extends in a first horizontal direction on the substrate. First to third nanosheets are sequentially spaced apart from each other and stacked in a vertical direction on the active pattern. Fourth to sixth nanosheets are sequentially spaced apart from each other and stacked in the vertical direction on the active pattern. The fourth to sixth nanosheets are spaced apart from each of the first to third nanosheets in the first horizontal direction. The fourth to sixth nanosheets are disposed at a same vertical level as the first to third nanosheets, respectively. A first gate electrode extends in a second horizontal direction crossing the first horizontal direction on the active pattern. The first gate electrode surrounds each of the first to third nanosheets. A second gate electrode extends in the second horizontal direction on the active pattern. The second gate electrode is spaced apart from the first gate electrode in the first horizontal direction. The second gate electrode surrounds each of the fourth through sixth nanosheets. A first gate spacer is in direct contact with at least a portion of an upper surface of the third nanosheet The first gate spacer extends in the second horizontal direction on both side walls of the first gate electrode spaced apart from each other in the first horizontal direction. A second gate spacer is in direct contact with at least a portion of an upper surface of the sixth nanosheet. The second gate spacer extends in the second horizontal direction on both side walls of the second gate electrode spaced apart from each other in the first horizontal direction. A source/drain trench is positioned between the first gate electrode and the second gate electrode on the active pattern. A source/drain region includes a first layer disposed along side walls and a bottom surface of the source/drain trench, and a second layer disposed on the first layer. The second layer fills the source/drain trench. In a cross-section taken along the first horizontal direction, the second layer includes a first lower side wall facing a side wall of the first nanosheet, a second lower side wall facing a side wall of the fourth nanosheet, and a lower surface connecting the first lower side wall and the second lower side wall to each other. The lower surface extends in the first horizontal direction. In a cross-section taken along the first horizontal direction, each of the first lower side wall of the second layer and the second lower side wall of the second layer extends to have a constant slope in opposite directions to each other. A width in the first horizontal direction of a portion of the second layer overlapping the third nanosheet and the sixth nanosheet in the first horizontal direction is less than a width in the first horizontal direction of a portion of the second layer overlapping the second nanosheet and the fifth nanosheet in the first horizontal direction. A width in the first horizontal direction of a portion of the second layer overlapping the first nanosheet and the fourth nanosheet in the first horizontal direction is less than the width in the first horizontal direction of the portion of the second layer overlapping the third nanosheet and the sixth nanosheet in the first horizontal direction.
The above and other aspects and features of the present disclosure will become more apparent by describing in detail embodiments thereof with reference to the attached drawings, in which:
Although the drawings of a semiconductor device according to some embodiments explain that the semiconductor device includes a transistor including a nanosheet (MBCFET™ (Multi-Bridge Channel Field Effect Transistor)) or a fin-type transistor (FinFET) including a channel region of a fin-type pattern shape, embodiments of the present disclosure are not necessarily limited thereto. In some embodiments, the semiconductor device may, of course, include a tunneling transistor (tunneling FET) or a three-dimensional (3D) transistor. Further, the semiconductor device according to some embodiments may include a bipolar junction transistor, a laterally diffused metal oxide semiconductor (LDMOS), or the like
A semiconductor device according to some embodiments of the present disclosure will be described below with reference to
Referring to
In an embodiment, the substrate 100 may be a silicon substrate or silicon-on-insulator (SOI). In some embodiments, the substrate 100 may include silicon germanium, silicon germanium on insulator (SGOI), indium antimonide, lead tellurium compounds, indium arsenic, indium phosphate, gallium arsenide or antimonide gallium. However, embodiments of the present disclosure are not necessarily limited thereto.
Hereinafter, each of a first horizontal direction DR1 and a second horizontal direction DR2 may be defined as a direction parallel to an upper surface of the substrate 100. The second horizontal direction DR2 may be defined as a direction different from the first horizontal direction DR1 and which crosses the first horizontal direction DR1. For example, in an embodiment, the second horizontal direction DR2 may be perpendicular to the first horizontal direction DR1. However, embodiments of the present disclosure are not necessarily limited thereto. A vertical direction DR3 may be defined as a direction perpendicular to each of the first horizontal direction DR1 and the second horizontal direction DR2. For example, the vertical direction DR3 may be defined as a direction perpendicular to the upper surface of the substrate 100.
The active pattern 101 may extend in the first horizontal direction DR1 on the substrate 100. The active pattern 101 may protrude from the upper surface of the substrate 100 in the vertical direction DR3. For example, in an embodiment the active pattern 101 may be a portion of the substrate 100, and may include an epitaxial layer grown from the substrate 100.
In an embodiment, a field insulating layer 105 may be disposed on the upper surface of the substrate 100. The field insulating layer 105 may surround side walls of the active pattern 101. For example, the upper surface of the active pattern 101 may protrude beyond the upper surface of the field insulating layer 105 in the vertical direction DR3. However, embodiments of the present disclosure are not necessarily limited thereto. In some embodiments, the upper surface of the active pattern 101 may be formed on the same plane (e.g., in the vertical direction DR3) as the upper surface of the field insulating layer 105. In an embodiment, the field insulating layer 105 may include, for example, an oxide film, a nitride film, an oxynitride film, or a combination thereof.
First to fourth nanosheets NW1 to NW4 may be disposed on the active pattern 101. The first to fourth nanosheets NW1 to NW4 may be stacked on the active pattern 101 while being sequentially spaced apart from each other in the vertical direction DR3. For example, a first nanosheet NW1 may be spaced apart from the active pattern 101 in the vertical direction DR3 on the active pattern 101. A second nanosheet NW2 may be spaced apart from the first nanosheet NW1 in the vertical direction DR3 on the first nanosheet NW1. A third nanosheet NW3 may be spaced apart from the second nanosheet NW2 in the vertical direction DR3 on the second nanosheet NW2. The fourth nanosheet NW4 may be spaced apart from the third nanosheet NW3 in the vertical direction DR3 on the third nanosheet NW3. For example, the first nanosheet NW1 may be a lowermost nanosheet, and the fourth nanosheet NW4 may be an uppermost nanosheet.
Fifth to eighth nanosheets NW5 to NW8 may be disposed on the active pattern 101. The fifth to eighth nanosheets NW5 to NW8 may be stacked on the active pattern 101 while being sequentially spaced apart from each other in the vertical direction DR3. For example, a fifth nanosheet NW5 may be spaced apart from the active pattern 101 in the vertical direction DR3 on the active pattern 101. A sixth nanosheet NW6 may be spaced apart from the fifth nanosheet NW5 in the vertical direction DR3 on the fifth nanosheet NW5. A seventh nanosheet NW7 may be spaced apart from the sixth nanosheet NW6 in the vertical direction DR3 on the sixth nanosheet NW6. An eighth nanosheet NW8 may be spaced apart from the seventh nanosheet NW7 in the vertical direction DR3 on the seventh nanosheet NW7. For example, the fifth nanosheet NWS may be a lowermost nanosheet, and the eighth nanosheet NW8 may be an uppermost nanosheet. However, embodiments of the present disclosure are not necessarily limited thereto and the number of the nanosheets may vary.
Each of the fifth to eighth nanosheets NW5 to NW8 may be spaced apart from each of the first to fourth nanosheets NW1 to NW4 in the first horizontal direction DR1. In an embodiment, each of the fifth to eighth nanosheets NW5 to NW8 may be disposed at the same vertical level as each of the first to fourth nanosheets NW1 to NW4. For example, the fifth nanosheet NWS may be disposed at the same vertical level as the first nanosheet NW1. The sixth nanosheet NW6 may be disposed at the same vertical level as the second nanosheet NW2. The seventh nanosheet NW7 may be disposed at the same vertical level as the third nanosheet NW3. The eighth nanosheet NW8 may be disposed at the same vertical level as the fourth nanosheet NW4.
Although
The first gate electrode G1 may extend in the second horizontal direction DR2 on the active pattern 101 and the field insulating layer 105. The first gate electrode G1 may surround each of the first to fourth nanosheets NW1 to NW4. The second gate electrode G2 may extend in the second horizontal direction DR2 on the active pattern 101 and the field insulating layer 105. The second gate electrode G2 may be spaced apart from the first gate electrode G1 in the first horizontal direction DR1. The second gate electrode G2 may surround each of the fifth to eighth nanosheets NW5 to NW8.
In an embodiment, each of the first gate electrode G1 and the second gate electrode G2 may include, for example, at least one of titanium nitride (TiN), tantalum carbide (TaC), tantalum nitride (TaN), titanium silicon nitride (TiSiN), tantalum silicon nitride (TaSiN), tantalum titanium nitride (TaTiN), titanium aluminum nitride (TiAlN), tantalum aluminum nitride (TaAlN), tungsten nitride (WN), ruthenium (Ru), titanium aluminum (TiAl), titanium aluminum carbonitride (TiAlC—N), titanium aluminum carbide (TiAlC), titanium carbide (TiC), tantalum carbonitride (TaCN), tungsten (W), aluminum (Al), copper (Cu), cobalt (Co), titanium (Ti), tantalum (Ta), nickel (Ni), platinum (Pt), nickel platinum (Ni—Pt), niobium (Nb), niobium nitride (NbN), niobium carbide (NbC), molybdenum (Mo), molybdenum nitride (MoN), molybdenum carbide (MoC), tungsten carbide (WC), rhodium (Rh), palladium (Pd), iridium (Ir), osmium (Os), silver (Ag), gold (Au), zinc (Zn), vanadium (V), and combinations thereof. However, embodiments of the present disclosure are not necessarily limited thereto. Each of the first gate electrode G1 and the second gate electrode G2 may include a conductive metal oxide, a conductive metal oxynitride, or the like, and may include oxidized forms of the above materials.
A first gate spacer 111 may be disposed on (e.g., disposed directly thereon in the vertical direction DR3) the upper surface of the fourth nanosheet NW4 and the field insulating layer 105. For example, in an embodiment the first gate spacer 111 may be in direct contact with at least a portion of the upper surface of the fourth nanosheet NW4. The first gate spacer 111 may extend in the second horizontal direction DR2 on both side walls of the first gate electrode G1 that are spaced apart from each other in the first horizontal direction DR1. A second gate spacer 112 may be disposed on the upper surface of the eighth nanosheet NW8 and the field insulating layer 105. For example, in an embodiment the second gate spacer 112 may be in direct contact with at least a portion of the upper surface of the eighth nanosheet NW8. The second gate spacer 112 may extend in the second horizontal direction DR2 on both side walls of the second gate electrode G2 that are spaced apart from each other in the first horizontal direction DR1. In an embodiment, each of the first gate spacer 111 and the second gate spacer 112 may include, for example, at least one of silicon nitride (SiN), silicon oxynitride (SiON), silicon oxide (SiO2), silicon oxycarbonitride (SiOCN), silicon boronitride (SiBN), silicon oxyboronitride (SiOBN), silicon oxycarbide (SiOC), and combinations thereof. However, embodiments of the present disclosure are not necessarily limited thereto.
A first gate insulating layer 121 may be disposed between the first gate electrode G1 and the first gate spacer 111. The first gate insulating layer 121 may be disposed between the first gate electrode G1 and a source/drain region SD, which will be described later. The first gate insulating layer 121 may be disposed between the first gate electrode G1 and the active pattern 101. The first gate insulating layer 121 may be disposed between the first gate electrode G1 and the field insulating layer 105. The first gate insulating layer 121 may be disposed between the first gate electrode G1 and the first to fourth nanosheets NW1 to NW4.
A second gate insulating layer 122 may be disposed between the second gate electrode G2 and the second gate spacer 112. The second gate insulating layer 122 may be disposed between the second gate electrode G2 and a source/drain region SD, which will be described later. The second gate insulating layer 122 may be disposed between the second gate electrode G2 and the active pattern 101. The second gate insulating layer 122 may be disposed between the second gate electrode G2 and the field insulating layer 105. The second gate insulating layer 122 may be disposed between the second gate electrode G2 and the fifth to eighth nanosheets NW5 to NW8.
In an embodiment, each of the first gate insulating layer 121 and the second gate insulating layer 122 may include at least one of silicon oxide, silicon oxynitride, silicon nitride, or a high dielectric constant material having a higher dielectric constant than silicon oxide. The high dielectric constant material may include, for example, one or more of hafnium oxide, hafnium silicon oxide, hafnium aluminum oxide, lanthanum oxide, lanthanum aluminum oxide, zirconium oxide, zirconium silicon oxide, tantalum oxide, titanium oxide, barium strontium titanium oxide, barium titanium oxide, strontium titanium oxide, yttrium oxide, aluminum oxide, lead scandium tantalum oxide or lead zinc niobate.
The semiconductor device according to some embodiments may include an NC (Negative Capacitance) FET that uses a negative capacitor. For example, the first gate insulating layer 121 and the second gate insulating layer 122 may include a ferroelectric material film having ferroelectric properties, and a paraelectric material film having paraelectric properties.
The ferroelectric material film may have a negative capacitance, and the paraelectric material film may have a positive capacitance For example, if two or more capacitors are connected in series and the capacitance of each capacitor has a positive value, the overall capacitances decrease from the capacitance of each of the individual capacitors. On the other hand, if at least one of the capacitances of two or more capacitors connected in series has a negative value, the overall capacitances may be greater than an absolute value of each of the individual capacitances, while having a positive value.
In an embodiment in which the ferroelectric material film having the negative capacitance and the paraelectric material film having the positive capacitance are connected in series, the overall capacitance values of the ferroelectric material film and the paraelectric material film connected in series may increase. By the use of the increased overall capacitance value, a transistor including the ferroelectric material film may have a subthreshold swing (SS) below 60 m V/decade at room temperature.
The ferroelectric material film may have ferroelectric properties. In an embodiment, the ferroelectric material film may include, for example, at least one of hafnium oxide, hafnium zirconium oxide, barium strontium titanium oxide, barium titanium oxide, and lead zirconium titanium oxide. However, embodiments of the present disclosure are not necessarily limited thereto. Here, as an example, the hafnium zirconium oxide may be a material obtained by doping hafnium oxide with zirconium (Zr). As another example, the hafnium zirconium oxide may be a compound of hafnium (Hf), zirconium (Zr), and oxygen (O).
The ferroelectric material film may further include a doped dopant. For example, in an embodiment the dopant may include at least one of aluminum (Al), titanium (Ti), niobium (Nb), lanthanum (La), yttrium (Y), magnesium (Mg), silicon (Si), calcium (Ca), cerium (Ce), dysprosium (Dy), erbium (Er), gadolinium (Gd), germanium (Ge), scandium (Sc), strontium (Sr), and tin (Sn). However, embodiments of the present disclosure are not necessarily limited thereto. The type of dopant included in the ferroelectric material film may vary, depending on which type of ferroelectric material is included in the ferroelectric material film.
In an embodiment in which the ferroelectric material film includes hafnium oxide, the dopant included in the ferroelectric material film may include, for example, at least one of gadolinium (Gd), silicon (Si), zirconium (Zr), aluminum (Al), and yttrium (Y). However, embodiments of the present disclosure are not necessarily limited thereto.
In an embodiment in which the dopant is aluminum (Al), the ferroelectric material film may include about 3 to about 8 at % (atomic %) aluminum. Here, a ratio of the dopant may be a ratio of aluminum to the sum of hafnium and aluminum.
In an embodiment in which the dopant is silicon (Si), the ferroelectric material film may include about 2 to about 10 at % silicon. In an embodiment in which the dopant is yttrium (Y), the ferroelectric material film may include about 2 to about 10 at % yttrium. In an embodiment in which the dopant is gadolinium (Gd), the ferroelectric material film may include about 1 to about 7 at % gadolinium. In an embodiment in which the dopant is zirconium (Zr), the ferroelectric material film may include about 50 to about 80 at % zirconium.
The paraelectric material film may have the paraelectric properties. In an embodiment, the paraelectric material film may include at least one of, for example, a silicon oxide and a metal oxide having a high dielectric constant. The metal oxide included in the paraelectric material film may include, for example, at least one of hafnium oxide, zirconium oxide, and aluminum oxide. However, embodiments of the present disclosure are not necessarily limited thereto.
The ferroelectric material film and the paraelectric material film may include the same material. The ferroelectric material film has the ferroelectric properties, but the paraelectric material film may not have the ferroelectric properties. For example, in an embodiment in which the ferroelectric material film and the paraelectric material film include hafnium oxide, a crystal structure of hafnium oxide included in the ferroelectric material film is different from a crystal structure of hafnium oxide included in the paraelectric material film.
The ferroelectric material film may have a thickness having the ferroelectric properties. In an embodiment, a thickness of the ferroelectric material film may be, for example, but is not necessarily limited to, about 0.5 to about 10 nm. Since a critical thickness that exhibits the ferroelectric properties may vary for each ferroelectric material, the thickness of the ferroelectric material film may vary depending on the ferroelectric material.
As an example, each of the first gate insulating layer 121 and the second gate insulating layer 122 may include one ferroelectric material film. As another example, each of the first gate insulating layer 121 and the second gate insulating layer 122 may include a plurality of ferroelectric material films spaced apart from each other. In an embodiment, each of the first gate insulating layer 121 and the second gate insulating layer 122 may have a stacked film structure in which the plurality of ferroelectric material films and the plurality of paraelectric material films are alternately stacked.
A first capping pattern 131 may extend in the second horizontal direction DR2 on each of the upper surface of the first gate electrode G1, the uppermost surface of the first gate insulating layer 121, and the uppermost surface of the first gate spacer 111. A second capping pattern 132 may extend in the second horizontal direction DR2 on each of the upper surface of the second gate electrode G2, the uppermost surface of the second gate insulating layer 122, and the uppermost surface of the second gate spacer 112. For example, in an embodiment the first capping pattern 131 may be in direct contact with the uppermost surface of the first gate spacer 111, the first gate insulating layer 121 and the first gate electrode G1 and the second capping pattern 132 may be in direct contact with the uppermost surface of the second gate spacer 112, the second gate insulating layer 122 and the second gate electrode G2. However, embodiments of the present disclosure are not necessarily limited thereto. For example, in some embodiments, the first capping pattern 131 may be disposed between the first gate spacers 111, and the second capping pattern 132 may be disposed between the second gate spacers 112. In an embodiment, each of the first capping pattern 131 and the second capping pattern 132 may include, for example, at least one of silicon nitride (SiN), silicon oxynitride (SiON), silicon oxide (SiO2), silicon carbonitride (SiCN), silicon oxycarbonitride (SiOCN), and combinations thereof. However, embodiments of the present disclosure are not necessarily limited thereto.
A source/drain trench ST may be formed on at least one side of each of the first gate electrode G1 and the second gate electrode G2 on the active pattern 101. For example, in an embodiment the source/drain trench ST may be formed on both sides of each of the first gate electrode G1 and the second gate electrode G2. For example, the source/drain trench ST may be formed between the first gate electrode G1 and the second gate electrode G2 (e.g., in the first direction DR1). For example, at least a portion of the source/drain trench ST may extend into the active pattern 101.
The source/drain region SD may be disposed inside the source/drain trench ST. For example, in an embodiment the source/drain regions SD may be disposed on both sides of each of the first gate electrode G1 and the second gate electrode G2. For example, the source/drain region SD may be disposed between the first gate electrode G1 and the second gate electrode G2 (e.g., in the first direction DR1). For example, in an embodiment the upper surface of the source/drain region SD may be formed to be higher (e g., in the third direction DR3) than the upper surface of the fourth nanosheet NW4 and the upper surface of the eighth nanosheet NW8. In an embodiment, the source/drain region SD may include a first layer 140, and a second layer 150 disposed on the first layer 140 (e.g., disposed directly thereon).
The first layer 140 may be disposed along side walls and a bottom surface of the source/drain trench ST. The first layer 140 may be in direct contact with each of the active pattern 101, the first gate insulating layer 121, and the second gate insulating layer 122. The first layer 140 may be in direct contact with side walls in the first horizontal direction DR1 of each of the first to eighth nanosheets NW1 to NW8. The first layer 140 may be in direct contact with each of the first gate spacer 111 and the second gate spacer 112.
For example, in an embodiment a thickness t4 in the first horizontal direction DR1 of the first layer 140 disposed on the side walls of the fourth nanosheet NW4 may be greater than each of a thickness t2 in the first horizontal direction DR1 of the first layer 140 disposed on the side walls of the second nanosheet NW2, and a thickness t3 in the first horizontal direction DR1 of the first layer 140 disposed on the side walls of the third nanosheet NW3. For example, the thickness t1 in the first horizontal direction DR1 of the first layer 140 disposed on the side walls of the first nanosheet NW1 may be greater than each of the thickness t2 in the first horizontal direction DR1 of the first layer 140 disposed on the side walls of the second nanosheet NW2, and the thickness t3 in the first horizontal direction DR1 of the first layer 140 disposed on the side walls of the third nanosheet NW3. Further, the thickness t1 in the first horizontal direction DR1 of the first layer 140 disposed on the side wall of the first nanosheet NW1 may be greater than the thickness t4 in the first horizontal direction DR1 of the first layer 140 disposed on the side wall of the fourth nanosheet NW4.
The thickness of the first layer 140 disposed on side walls of each of the fifth to eighth nanosheets NWS to NW8 may be formed to be similar to the thicknesses of the first layer 140 disposed on side walls of each of the first to fourth nanosheets NW1 to NW4. In an embodiment, the first layer 140 may include, for example, silicon germanium (SiGe). The first layer 140 may include doped P-type impurities. For example, in an embodiment the P-type impurities may be boron (B) or carbon (C). However, embodiments of the present disclosure are not necessarily limited thereto.
As shown in
As shown in
The second layer 150 may be disposed on the first layer 140 and may fill the inside of the source/drain trench ST. The second layer 150 may be in direct contact with the first layer 140. For example, the second layer 150 may be in direct contact with each of the first gate spacer 111 and the second gate spacer 112. For example, the upper surface of the second layer 150 may be formed to be higher (e.g., in the third direction DR3) than each of the upper surface of the fourth nanosheet NW4 and the upper surface of the eighth nanosheet NW8.
For example, a width in the first horizontal direction DR1 of the second layer 150 disposed between the fourth nanosheet NW4 and the eighth nanosheet NW8 (e.g., in the first horizontal direction DR1) may be less than each of a width in the first horizontal direction DR1 of the second layer 150 disposed between the third nanosheet NW3 and the seventh nanosheet NW7 (e.g., in the first horizontal direction DR1), and a width in the first horizontal direction DR1 of the second layer 150 disposed between the second nanosheet NW2 and the sixth nanosheet NW6 (e.g., in the first horizontal direction DR1). For example, the width in the first horizontal direction DR1 of the second layer 150 disposed between the first nanosheet NW1 and the fifth nanosheet NW5 (e.g., in the first horizontal direction DR1) may be less than each of the width in the first horizontal direction DR1 of the second layer 150 disposed between the third nanosheet NW3 and the seventh nanosheet NW7 (e.g., in the first horizontal direction DR1), and the width in the first horizontal direction DR1 of the second layer 150 disposed between the second nanosheet NW2 and the sixth nanosheet NW6 (e.g., in the first horizontal direction DR1). Also, the width in the first horizontal direction DR1 of the second layer 150 disposed between the first nanosheet NW1 and the fifth nanosheet NW5 (e.g., in the first horizontal direction DR1) may be less than the width in the first horizontal direction DR1 of the second layer 150 disposed between the fourth nanosheet NW4 and the eighth nanosheet NW8 (e.g., in the first horizontal direction DR1).
As shown in
The first lower side wall 150bs1 of the second layer 150 may be a surface that faces the side wall of the first nanosheet NW1. The second lower side wall 150bs2 of the second layer 150 may be a surface that faces the side wall of the fifth nanosheet NW5. The second lower side wall 150bs2 of the second layer 150 may be opposite to the first lower side wall 150bs1 of the second layer 150 in the first horizontal direction DR1.
For example, in an embodiment, in a cross-section taken along the first horizontal direction DR1, each of the first lower side wall 150bs1 of the second layer 150 and the second lower side wall 150bs2 of the second layer 150 may extend to have a constant slope in opposite directions to each other. For example, the first lower side wall 150bs1 of the second layer 150 may extend to have a constant slope towards the side wall of the first nanosheet NW1. The second lower side wall 150bs2 of the second layer 150 may extend to have a constant slope towards the side wall of the fifth nanosheet NW5. For example, in a cross-section taken along the first horizontal direction DR1, each of the first lower side wall 150bs1 of the second layer 150 and the second lower side wall 150bs2 of the second layer 150 may be shown as a straight line. However, embodiments of the present disclosure are not necessarily limited thereto.
In a cross-section taken along the first horizontal direction DR1, the lower surface 150b of the second layer 150 may be a surface that connects the first lower side wall 150bs1 of the second layer 150 and the second lower side wall 150bs2 of the second layer 150 to each other. In an embodiment, in a cross-section taken along the first horizontal direction DR1, the lower surface 150b of the second layer 150 may be shown as a straight line that connects the first lower side wall 150bs1 of the second layer 150 and the second lower side wall 150bs2 of the second layer 150 to each other. In a cross-section taken along the first horizontal direction DR1, each of the first lower side wall 150bs1 of the second layer 150 and the second lower side wall 150bs2 of the second layer 150 may extend to have an acute angle with respect to the lower surface 150b of the second layer 150.
The first upper side wall 150us1 of the second layer 150 may be a surface that faces the side wall of the second nanosheet NW2. The second upper side wall 150us2 of the second layer 150 may be a surface that faces the side wall of the sixth nanosheet NW6. The second upper side wall 150us2 of the second layer 150 may be opposite to the first upper side wall 150us1 of the second layer 150 in the first horizontal direction DR1.
For example, in an embodiment, in a cross-section taken along the first horizontal direction DR1, the first upper side wall 150us1 of the second layer 150 may be shown as a curved line. The first upper side wall 150us1 of the second layer 150 may be connected with the first lower side wall 150bs1 of the second layer 150. A position at which the first upper side wall 150us1 of the second layer 150 and the first lower side wall 150bs1 of the second layer 150 are directly connected to each other may be defined as a first connecting position P1. For example, in an embodiment the first connecting position P1 may overlap each of the first nanosheet NW1 and the fifth nanosheet NW5 in the first horizontal direction DR1.
For example, in a cross-section taken along the first horizontal direction DR1, the second upper side wall 150us2 of the second layer 150 may be shown as a curved line. The second upper side wall 150us2 of the second layer 150 may be directly connected with the second lower side wall 150bs2 of the second layer 150. A position at which the second upper side wall 150us2 of the second layer 150 and the second lower side wall 150bs2 of the second layer 150 are directly connected with each other may be defined as a second connecting position P2. For example, in an embodiment the second connecting position P2 may overlap each of the first nanosheet NW1 and the fifth nanosheet NW5 in the first horizontal direction DR1.
In an embodiment, the second layer 150 may include, for example, silicon germanium (SiGe). For example, the concentration of germanium (Ge) included in the second layer 150 may be greater than the concentration of germanium (Ge) included in the first layer 140. The second layer 150 may include doped P-type impurities. For example, in an embodiment the P-type impurities may be boron (B) or carbon (C). However, embodiments of the present disclosure are not necessarily limited thereto.
A first interlayer insulating layer 160 may be disposed on the field insulating layer 105. The first interlayer insulating layer 160 may cover the source/drain region SD. The first interlayer insulating layer 160 may surround side walls of each of the first gate spacer 111, the second gate spacer 112, the first capping pattern 131 and the second capping pattern 132. For example, the upper surface of the first interlayer insulating layer 160 may be formed on the same plane (e.g, in the vertical direction DR3) as the upper surfaces of each of the first capping pattern 131 and the second capping pattern 132. However, embodiments of the present disclosure are not necessarily limited thereto. For example, in some embodiments the first interlayer insulating layer 160 may cover the upper surface of each of the first capping pattern 131 and the second capping pattern 132.
In an embodiment, the first interlayer insulating layer 160 may include, for example, at least one of silicon oxide, silicon nitride, silicon oxynitride, and a low dielectric constant material. Although the low dielectric constant material may include, for example, Fluorinated TetraEthylOrthoSilicate (FTEOS), Hydrogen SilsesQuioxane (HSQ), Bis-benzoCycloButene (BCB), TetraMethylOrthoSilicate (TMOS), OctaMethyleyCloTetraSiloxane (OMCTS), HexaMethylDiSiloxane (HMDS), TriMethylSilyl Borate (TMSB), DiAcetoxyDitertiaryButoSiloxane (DADBS), TriMethylSilil Phosphate (TMSP), PolyTetraFluoroEthylene (PTFE), TOSZ (Tonen SilaZen), FSG (Fluoride Silicate Glass), polyimide nanofoams such as polypropylene oxide, CDO (Carbon Doped silicon Oxide), OSG (Organo Silicate Glass), SiLK, Amorphous Fluorinated Carbon, silica aerogels, silica xerogels, mesoporous silica or combinations thereof, embodiments of the present disclosure are not necessarily limited thereto.
A source/drain contact CA may be disposed between the first gate electrode G1 and the second gate electrode G2 (e.g., in the first direction DR1). The source/drain contact CA penetrates the first interlayer insulating layer 160 in the vertical direction DR3, and may be connected to the source/drain region SD. For example, the source/drain contact CA may be connected to the second layer 150. For example, at least a portion of the source/drain contact CA may extend into the second layer 150. For example, the upper surface of the source/drain contact CA may be formed on the same plane (e.g., in the vertical direction DR3) as the upper surface of the first interlayer insulating layer 160. In
In an embodiment, the source/drain contact CA may include, for example, at least one of tantalum (Ta), tantalum nitride (TaN), titanium (Ti), titanium nitride (TiN), ruthenium (Ru), cobalt (Co), nickel (Ni), nickel boron (NiB), tungsten (W), tungsten nitride (WN), zirconium (Zr), zirconium nitride (ZrN), vanadium (V), vanadium nitride (VN), niobium (Nb), niobium nitride (NbN), platinum (Pt), iridium (Ir), rhodium (Rh), aluminum (Al), copper (Cu), and molybdenum (Mo). However, embodiments of the present disclosure are not necessarily limited thereto.
A silicide layer SL may be disposed between the source/drain contact CA and the source/drain region SD. For example, the silicide layer SL may be disposed between the source/drain contact CA and the second layer 150. In an embodiment, the silicide layer SL may include, for example, a metal silicide material.
For example, the gate contact CB penetrates the first capping pattern 131 in the vertical direction DR3, and may be connected (e.g., electrically connected) to the first gate electrode G1. For example, in an embodiment the upper surface of the gate contact CB may be formed on the same plane (e.g., in the vertical direction DR3) as the upper surfaces of each of the first capping pattern 131 and the first interlayer insulating layer 160. In
In an embodiment, the gate contact CB may include, for example, at least one of tantalum (Ta), tantalum nitride (TaN), titanium (Ti), titanium nitride (TiN), ruthenium (Ru), cobalt (Co), nickel (Ni), nickel boron (NiB), tungsten (W), tungsten nitride (WN), zirconium (Zr), zirconium nitride (ZrN), vanadium (V), vanadium nitride (VN), niobium (Nb), niobium nitride (NbN), platinum (Pt), iridium (Ir), rhodium (Rh), aluminum (Al), copper (Cu) and molybdenum (Mo). However, embodiments of the present disclosure are not necessarily limited thereto.
The etching stop layer 170 may be disposed on (e.g., disposed directly thereon) upper surfaces of each of the first interlayer insulating layer 160, the first capping pattern 131, the second capping pattern 132, the source/drain contact CA, and the gate contact CB. Although
A first via V1 penetrates the second interlayer insulating layer 180 and the etching stop layer 170 in the vertical direction DR3, and may be connected to the source/drain contact CA. In an embodiment, the second via V2 penetrates the second interlayer insulating layer 180 and the etching stop layer 170 in the vertical direction DR3, and may be connected to (e.g., directly connected thereto) the gate contact CB. Although
The semiconductor device according to some embodiments of the present disclosure may prevent a short-circuit from occurring between the first gate the electrode G1 and the second layer 150, by forming each of a thickness t1 of the first layer 140 disposed on the side walls of the first nanosheet NW1 as the lowermost nanosheet, and a thickness t4 of the first layer 140 disposed on the side walls of the fourth nanosheet NW4 as the uppermost nanosheet to be greater than the thicknesses t2 and t3 of the first layer 140 disposed on the side walls of the central nanosheets NW2 and NW3.
Also, the semiconductor device according to some embodiments of the present disclosure may increase a region in which the second layer 150 is disposed to increase the performance of the semiconductor device, by forming each of the thickness t1 of the first layer 140 disposed on the side walls of the first nanosheet NW1 as the lowermost nanosheet, and the thicknesses t4 of the first layer 140 disposed on the side walls of the fourth nanosheet NW4 as the uppermost nanosheet to be greater than the thicknesses t2 and t3 of the first layer 140 disposed on the side walls of the central nanosheets NW2 and NW3.
A method of fabricating a semiconductor device according to some embodiments of the present disclosure will be described below with reference to
Referring to
A portion of the stacked structure 10 may then be etched. A portion of the substrate 100 may also be etched, while the stacked structure 10 is being etched. Through such an etching process, an active pattern 101 may be defined under the stacked structure 10 on the upper surface of the substrate 100. The active pattern 101 may extend in the first horizontal direction DR1. The field insulating layer 105 may then be formed on (e.g., formed directly thereon) the upper surface of the substrate 100. The field insulating layer 105 may surround a portion of the side walls of the active pattern 101 and directly contact a portion of the side walls of the active pattern 101. For example, the upper face of the active pattern 101 may be formed to be higher than the upper surface of the field insulating layer 105 (e.g, in the vertical direction DR3).
A pad oxide layer 20 may then be formed to cover the upper surface of the field insulating layer 105, the side walls of the exposed active pattern 101, and the side walls and the upper surface of the stacked structure 10. For example, the pad oxide layer 20 may be formed conformally. In an embodiment, the pad oxide layer 20 may include, for example, silicon oxide (SiO2).
Referring top
In an embodiment, while the first and second dummy gates DG1 and DG2 and the first and second dummy capping patterns DC1 and DC2 are being formed, a remaining pad oxide layer 20 except for the portion that overlaps each of the first and second dummy gates DG1 and DG2 on the substrate 100 in the vertical direction DR3 may be removed.
A spacer material layer SM may then be formed to cover the side walls of each of the first and second dummy gates DG1 and DG2, the side walls and upper surfaces of each of the first and second dummy capping patterns DC1 and DC2, side walls and upper surface of the exposed stacked structure 10, and the upper surface of the field insulating layer 105. For example, in an embodiment the spacer material layer SM may be formed conformally. In an embodiment, the spacer material layer (SM) may include, for example, at least one of silicon nitride (SiN), silicon oxycarbonitride (SiOCN), silicon boron carbonitride (SiBCN), silicon carbonitride (SiCN), silicon oxynitride (SiON), and combinations thereof. However, embodiments of the present disclosure are not necessarily limited thereto.
Referring to
During the formation of the source/drain trench ST, a spacer material layer SM (
After the source/drain trench ST is formed, the semiconductor layer 12 (
For example, the sacrificial layer 11 may be etched further beyond the semiconductor layer 12 (
Referring to
As shown in
As shown in
Referring to
Referring to
Referring to
In an embodiment, each of the first and second dummy gates (DG1 and DG2 of
Referring to
Referring to
In an embodiment, the etching stop layer 170 and the second interlayer insulating layer 180 may then be sequentially formed on the first interlayer insulating layer 160, the first and second capping patterns 131 and 132, the gate contact CB, and the source/drain contact CA. The first via V1 which penetrates the second interlayer insulating layer 180 and the etching stop layer 170 in the vertical direction DR3 and is connected to the source/drain contact CA may then be formed. In addition, the second via V2 which penetrates the second interlayer insulating layer 180 and the etching stop layer 170 in the vertical direction DR3 and is connected to the gate contact CB may be formed. The semiconductor device shown in
Hereinafter, a semiconductor device according to some embodiments of the present disclosure will be described with reference to
Referring to
As shown in
As shown in
Hereinafter, a semiconductor device according to embodiments of the present disclosure will be described with reference to
Referring to
For example, a source/drain region SD3 may include a first layer 340, and a second layer 350 that fills the source/drain trench ST on the first layer 340. In a cross-section taken along the first horizontal direction DR1, the second layer 350 may include a first lower side wall 350bs1, a second lower side wall 350bs2, a first upper side wall 350us1, a second upper side wall 350us2, and a lower surface 350b.
The first lower side wall 350bs1 of the second layer 350 may be a surface that faces the side wall of the first nanosheet NW1. The second lower side wall 350bs2 of the second layer 350 may be a surface that faces the side wall of the fifth nanosheet NW5. The second lower side wall 350bs2 of the second layer 350 may be opposite to the first lower side wall 350bs1 of the second layer 350 in the first horizontal direction DR1.
The first upper side wall 350us1 of the second layer 350 may be a surface that faces the side wall of the second nanosheet NW2. The second upper side wall 350us2 of the second layer 350 may be a surface that faces the side wall of the sixth nanosheet NW6. The second upper side wall 350us2 of the second layer 350 may be opposite to the first upper side wall 350us1 of the second layer 350 in the first horizontal direction DR1.
For example, in an embodiment in a cross-section taken along the first horizontal direction DR1, the first upper side wall 350us1 of the second layer 350 may be shown as a curved line. The first upper side wall 350us1 of the second layer 350 may be directly connected to the first lower side wall 350bs1 of the second layer 350. A position at which the first upper side wall 350us1 of the second layer 350 and the first lower side wall 350bs1 of the second layer 350 are directly connected to each other may be defined as a first connecting position P31. For example, the first connecting position P31 may be formed a level in the vertical direction DR3 between the vertical levels of the upper surface of the first nanosheet NW1 and the lower surface of the second nanosheet NW2.
For example, in an embodiment in a cross-section taken along the first horizontal direction DR1, the second upper side wall 350us2 of the second layer 350 may be shown as a curved line. The second upper side wall 350us2 of the second layer 350 may be directly connected to the second lower side wall 350bs2 of the second layer 350. A position at which the second upper side wall 350us2 of the second layer 350 and the second lower side wall 350bs2 of the second layer 350 are directly connected to each other may be defined as a second connecting position P32. For example, the second connecting position P32 may be formed at a level in the vertical direction DR3 between the vertical levels of the upper surface of the fifth nanosheet NW5 and the lower surface of the sixth nanosheet NW6.
Hereinafter, a semiconductor device according to some embodiments of the present disclosure will be described with reference to
Referring to
For example, the source/drain region SD4 may include a first layer 440, and a second layer 150 that fills the source/drain trench ST on the first layer 440. The first inner spacer 491 may be disposed between the first gate insulating layer 121 and the first layer 440. The first inner spacer 491 may be in direct contact with each of the first gate insulating layer 121 and the first layer 440. The second inner spacer 492 may be disposed between the second gate insulating layer 122 and the first layer 440. The second inner spacer 492 may be in direct contact with each of the second gate insulating layer 122 and the first layer 440.
In an embodiment, each of the first inner spacer 491 and the second inner spacer 492 may include, at least one of silicon nitride (SiN), silicon oxynitride (SiON), silicon oxide (SiO2), silicon oxycarbonitride (SiOCN), silicon boronitride (SiBN), silicon oxyboronitride (SiOBN), silicon oxycarbide (SiOC), and combinations thereof. However, embodiments of the present disclosure are not necessarily limited thereto.
Hereinafter, a semiconductor device according to some embodiments of the present disclosure will be described with reference to
Referring to
The active pattern 501 may extend on the substrate 100 in the first horizontal direction DR1. The first gate electrode G51 may extend on the active pattern 501 in the second horizontal direction DR2. The second gate electrode G52 may extend on the active pattern 501 in the second horizontal direction DR2. The second gate electrode G52 may be spaced apart from the first gate electrode G51 in the first horizontal direction DR1. The first gate spacer 511 may extend along both side walls of the first gate electrode G51 in the second horizontal direction DR2 on (e.g., directly thereon) the active pattern 501 and the field insulating layer 105. The second gate spacer 512 may extend along both side walls of the second gate electrode G52 in the second horizontal direction DR2 on (e.g., directly thereon) the active pattern 501 and the field insulating layer 105.
The first gate insulating layer 521 may be disposed between the first gate electrode G51 and the first gate spacer 511. The first gate insulating layer 521 may be disposed between the first gate electrode G51 and the active pattern 501. The first gate insulating layer 521 may be disposed between the first gate electrode G51 and the field insulating layer 105. The second gate insulating layer 522 may be disposed between the second gate electrode G52 and the second gate spacer 512. The second gate insulating layer 522 may be disposed between the second gate electrode G52 and the active pattern 501. The second gate insulating layer 522 may be disposed between the second gate electrode G52 and the field insulating layer 105.
The source/drain region SD5 may be disposed inside the source/drain trench ST. For example, the source/drain region SD5 may be disposed on both sides of each of the first gate electrode G51 and the second gate electrode G52. For example, the source/drain region SD5 may be disposed between the first gate electrode G51 and the second gate electrode G52. The source/drain region SD5 may include a first layer 540, and a second layer 550 disposed on (e.g., disposed directly thereon) the first layer 540.
The first layer 540 may be disposed along side walls and bottom surface of the source/drain trench ST. The first layer 540 may be in direct contact with each of the active pattern 501, the first gate spacer 511 and the second gate spacer 512. For example, the active pattern 501 may include a first portion 541 that overlaps the lower portion of the second layer 550 in the first horizontal direction DR1, a third portion 543 that overlaps the upper portion of the second layer 550 in the first horizontal direction DR1, and a second portion 542 disposed between the first portion 541 and the third portion 543.
For example, a thickness t54 in the first horizontal direction DR1 of the first layer 540 disposed on (e.g., overlapping in the first horizontal direction DR1) the side walls of the third portion 543 of the active pattern 501 may be greater than a thickness t52 in the first horizontal direction DR1 of the first layer $40 disposed on (e.g., overlapping in the first horizontal direction DR1) the side walls of the second portion 542 of the active pattern 501. For example, a thickness t51 in the first horizontal direction DR1 of the first layer 540 disposed on the side walls of the first portion 541 of the active pattern 501 may be greater than the thickness t52 in the first horizontal direction DR1 of the first layer 540 disposed on the side walls of the second portion 542 of the active pattern 501. Also, the thickness t51 in the first horizontal direction DR1 of the first layer 540 disposed on the side walls of the first portion 541 of the active pattern 501 may be greater than the thickness t54 in the first horizontal direction DR1 of the first layer 540 disposed on the side walls of the third portion 543 of the active pattern 501. For example, a slope profile of the lower surface of the second layer 550 may be similar to a slope profile of the lower surface of the second layer 150 of an embodiment shown in
Although embodiments according to the present disclosure have been described above with reference to the accompanying drawings, the present disclosure is not limited to the described embodiments. Those skilled in the art will appreciate that the present disclosure may be embodied in other specific forms without changing the technical idea or essential features of the present disclosure. Accordingly, the above-described embodiments should be understood in all respects as illustrative and not restrictive.
Number | Date | Country | Kind |
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10-2023-0069145 | May 2023 | KR | national |