This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2021-152172, filed on Sep. 17, 2021; the entire contents of which are incorporated herein by reference.
Embodiments relate to a semiconductor manufacturing apparatus and a method of processing an object using a semiconductor manufacturing apparatus.
In recent years, known examples of a semiconductor device include a three-dimensional memory.
A semiconductor manufacturing apparatus in an embodiment for processing an object having a first surface and a second surface opposite to the first surface, includes: a first processor having a chuck in a first chamber, the chuck having a chuck surface configured to chuck the object, the chuck surface having protrusions adjacent to each other along one direction of the chuck surface, the protrusions being configured to be pressed against the second surface to form depressions adjacent to each other along one direction on the second surface; and a second processor configured to expose the second surface to a chemical solution in a second chamber to process the depressions into a trench, the trench extending along the one direction on the second surface.
Embodiments will be hereinafter explained with reference to the drawings. A relation between the thickness and planar dimensions of each component illustrated in the drawings, a thickness ratio among the components, and so on may be different from actual ones. Further, in the embodiments, substantially the same components are denoted by the same reference signs, and the explanation thereof will be omitted when appropriate.
(Configuration Example of a Semiconductor Manufacturing Apparatus)
The processor 1 is a processing unit for forming depressions on a rear surface of an object W.
The processor 2 is a processing unit for processing the depressions on the rear surface of the object W to form trenches.
The robot 3 is arranged, for example, between the processor 1 and the processor 2, and, the load port 4. The robot 3 can transfer the object W to/from each of the load port 4, the processor 1, and the processor 2, and can load/unload the object W on/from each of the load port 4, the processor 1, and the processor 2. Examples of the robot 3 include a robot arm.
The load port 4 houses the object W to be transferred from the outside. The load port 4 may house a plurality of objects W.
(First Configuration Example of the Processor 1)
The chamber 11 has a space surrounded by the housing 31. The chamber 11 can process the rear surface of the object W to form the depressions on the rear surface of the object W. The object W has, for example, a semiconductor substrate such as a silicon wafer. The object W has a front surface (an upper surface of the object W in
The stage 21 is provided in the chamber 11. The stage 21 forms an electrostatic chuck for adsorbing the object W. The stage 21 has a chuck surface 210 and an inner electrode 220.
The chuck surface 210 is a surface for adsorbing the object W. A portion in contact with the object W can be formed of an insulating material such as a ceramic material.
The inner electrode 220 overlaps the chuck surface 210 in a Z-axis direction intersecting the front surface of the object W. The inner electrode 220 is embedded in the stage 21. The inner electrode 220 is connected to a direct-current power supply 41. The direct-current power supply 41 supplies a direct-current voltage for adsorbing, for example, the object W. The direct-current power supply 41 may have a switch and switch between start and stop of the supply of the direct-current voltage by the switch.
The housing 31 may have a gas inlet 51 and supply an inert gas such as nitrogen or argon from a gas supply source 61 via the gas inlet 51. The gas supply source 61 may have a mass flow controller connected to a gas tank, and regulate a gas flow rate by the mass flow controller. Further, the housing 31 may have a gas outlet, which does not be illustrated, and exhaust gas from the chamber 11 via the gas outlet. Further, the housing 31 may have a transfer-in/out port for loading/unloading the object W.
The stage 21, the direct-current power supply 41, and the gas supply source 61 may be controlled by a controller, which does not be illustrated. The controller may be constituted using hardware using a processor or the like. Each operation may be saved as an operation program in a computer-readable storage medium such as a memory, and each operation may be executed by reading the operation program stored in the storage medium by the hardware when needed.
The protrusion 210a is a region in contact with the object W. The protrusions 210a are arranged in an X-axis direction and a Y-axis direction parallel to the chuck surface 210 to form a matrix. An interval P1 between the protrusions 210a adjacent in the X-axis direction of the protrusions 210a is narrower than an interval P2 between the protrusions 210a adjacent in the Y-axis direction of the protrusions 210a. The diameter of the protrusion 210a is appropriately set according to the size of the depression desired to be formed. The layout of the protrusions 210a is not limited to the layout illustrated in
(Second Configuration Example of the Processor 1)
The stage 21 forms a vacuum chuck for adsorbing the object W. The stage 21 has a chuck surface 210 and an opening 230.
The chuck surface 210 is a surface for adsorbing the object W. A portion in contact with the object W can formed of an insulating material such as a ceramic material.
The opening 230 faces the chuck surface 210 in a Z-axis direction intersecting the front surface of the object W. The opening 230 is provided inside the stage 21. The opening 230 is connected to a vacuum pump 71. The vacuum pump 71 evacuates, for example, the opening and thereby reduces the pressure in the opening 230 to make a vacuum state. The vacuum pump 71 may have a switch and switch between start and stop of the evacuation by the switch. Further, to make the opening 230 into a vacuum state, the object W may be fixed to the chuck surface 210 using a fixture.
The stage 21 and the vacuum pump 71 may be controlled, for example, by a not-illustrated controller. The controller may be constituted using hardware using a processor. Each operation may be saved as an operation program in a computer-readable storage medium such as a memory, and each operation may be executed by reading the operation program stored in the storage medium by the hardware when needed.
Each of the protrusions 210a overlaps on the opening 230 in the Z-axis direction intersecting the chuck surface 210. The number of the protrusions 210a is not limited to the number of protrusions 210a illustrated in
The protrusion 210a is a region in contact with the object W. The protrusion 210a has a needle 211. The needle 211 is connected to a drive mechanism 81. The drive mechanism 81 can vertically move the needle 211 along the Z-axis direction. The drive mechanism 81 may be controlled by the above controller.
The needles 211 are arranged along an X-axis direction and a Y-axis direction to form a matrix. An interval P3 between the needles 211 adjacent in the X-axis direction of the needles 211 is narrower than an interval P4 between the needles 211 adjacent in the Y-axis direction of the needles 211. The interval P3 and the interval P4 are center distances between the adjacent needles 211. The diameter of the needle 211 is appropriately set according to the size of the depression desired to be formed. The layout of the protrusions 210a and the needles 211 is not limited to the layout illustrated in
(Configuration Example of the Processor 2)
The chamber 12 is a space surrounded by the housing 32. In the chamber 12, processing of exposing the rear surface of the object W to a chemical solution.
The stage 22 is provided in the chamber 12. The stage 22 has a mounting surface 221 and an opening 222.
The mounting surface 221 is a surface for holding the object W. The mounting surface 221 may have a protrusion in contact with the rear surface of the object W.
The opening 222 is surrounded by the mounting surface 221 in an X-Y plane. The opening 222 is a region facing the rear surface of the object W. The opening 222 is connected to a chemical solution supply source 91 via the housing 32. The chemical solution supply source 91 supplies a chemical solution. The chemical solution supply source 91 may have a mass flow controller connected to a chemical solution tank, and the flow rate of the chemical solution may be regulated by the mass flow controller. The object W is preferably mounted on the protrusions on the mounting surface 221 in a manner that the chemical solution is not in contact with the front surface of the object W. An example of the chemical solution can be an alkaline solution. The stage 22 has a chemical solution discharge flow path, which does not be illustrated and the connection of the opening 222 and the chemical solution discharge flow path using a valve and so on can selectively discharge the chemical solution from the opening 222. Besides, the object W may be fixed to the mounting surface 221 using a fixture.
(Method Example of Processing the Object W)
[First Example of the First Rear Surface Processing Step S1]
Next, the direct-current power supply 41 illustrated in
The protrusions 210a are pressed against the rear surface of the object W as illustrated in
[Second Example of the First Rear Surface Processing Step S1]
Next, the vacuum pump 71 illustrated in
Further, while keeping the object W adsorbed on the chuck surface 210 of the stage 21, the needles 211 are driven by using the drive mechanism 81 illustrated in
The needles 211 are pressed against the rear surface of the object W as illustrated in
The rear surface of the object W has a depression 250.
[Second Rear Surface Processing Step S2]
The second rear surface processing step S2 includes supplying the chemical solution from the chemical solution supply source 91 illustrated in
The rear surface of the object W has the trench 251 extending in the X-axis direction.
As in the above, the protrusions are pressed against the rear surface of the object W to form the depressions adjacent to each other along one direction in the processor 1, and the rear surface of the object W is exposed to the chemical solution to process the depressions in the processor 2, thereby making it possible to form the trench extending in one direction in this embodiment.
An example of the object W is explained here.
The object W includes a substrate 300 having a front surface and a rear surface, and a transistor TR, a stack 311, a memory pillar MP, and an interlayer insulating film 312 which are provided on the front surface side of the substrate 300. In this case, the rear surface of the object W is the rear surface of the substrate 300. In
Examples of the substrate 300 include a semiconductor substrate such as a silicon wafer.
The transistor TR is an N-channel field-effect transistor or a P-channel field-effect transistor.
The transistors TR form, for example, peripheral circuits of the semiconductor memory device. The transistors TR are electrically isolated from each other by an element isolator such as Shallow Trench Isolation (STI). The transistors TR are connected to a memory cell array of the semiconductor memory device via a plug and multilayer interconnection.
The stack 311 is provided above the front surface of the substrate 300. The stack 311 has a plurality of insulating layers and a plurality of conductive layers, and each of the insulating layers and each of the conductive layers are alternately stacked in the Z-axis direction. The Z-axis direction is, for example, a thickness direction of the substrate 300. The conductive layers form, for example, word lines of the memory cell array.
The interlayer insulating film 312 covers the transistor TR, the stack 311, and the memory pillar MP.
The memory pillar MP extends through the stack 311 in the Z-axis direction as illustrated in
The memory pillars MP are separated into a plurality of groups by a slit ST. The slit ST penetrates the stack 311 in the Z-axis direction and extends down to the substrate 300.
Y-axis direction becomes large, so that the warpage becomes larger along the one direction as illustrated in
In contrast to the above, for example, the trench extending in the same direction as the extending direction of the slits ST are formed on the rear surface of the object W as in this embodiment, thereby making it possible to sufficiently prevent the warpage even when the warpage in one direction is large. To sufficiently prevent the warpage in one direction, it is preferable to make the surface area of the front surface and the surface area of the rear surface of the object W the same as much as possible.
Further, in this embodiment, depressions are formed on the rear surface of the object W using the chuck and then the depressions are processed to form trenches. This can process the rear surface without contact with the front surface (an element formation surface) of the object W. This can prevent adhesion of dust and contamination to the element formation surface and prevent the deformation of the element structure.
(Modification Example of the Object W)
Examples of the film 321 include a silicon oxide film and the like. The formation of the film 321 can protect the substrate 300. Note that in the case of processing the depressions 250 of the silicon oxide film, a chemical solution such as hydrogen fluoride may be used. Further, the first rear surface processing step S1 and the second rear surface processing step S2 may be performed before the elements such as the peripheral circuits and the memory cell array are formed on the front surface side of the substrate 300.
While certain embodiments of the present invention have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. The novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes may be made therein without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
Number | Date | Country | Kind |
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2021-152172 | Sep 2021 | JP | national |