The present disclosure generally relates to the semiconductor apparatus technology field and, more particularly, to a semiconductor reaction chamber.
Inductively Coupled Plasma (ICP) etching process is a process that uses a plasma to bombard a wafer to etch the wafer and performs etching on the wafer after a mask process is performed. That is, after a photoresist on the wafer is exposed to form a mask pattern, the part of the wafer not covered by the photoresist mask is etched to replicate the mask pattern on the wafer.
Embodiments of the present disclosure provide a semiconductor reaction chamber, including a chamber body, a dielectric window, a gas inlet member, a carrier, an upper radio frequency assembly, and a plurality of ultraviolet light generation devices. The dielectric window is arranged at a top of the chamber body. The gas inlet member is arranged at a center position of the dielectric window and configured to introduce a process gas into the chamber body. The carrier is arranged inside the chamber body and configured to carry a to-be-processed wafer. The upper radio frequency assembly is arranged above the chamber body and configured to ionize the process gas introduced into the chamber body to generate a plasma and first ultraviolet light. The plurality of ultraviolet light generation devices is arranged between the dielectric window and the carrier and around the gas inlet member and configured to generate second ultraviolet light radiating toward the carrier.
The present disclosure has the following beneficial effects.
In the semiconductor reaction chamber of the present disclosure, the upper RF assembly can be configured to ionize the process gas introduced into the chamber body to generate the plasma and the first ultraviolet light. The plurality of ultraviolet light generation devices canbe arranged between the dielectric window and the carrier and around the gas inlet member. The ultraviolet light generation devices can be configured to generate the second ultraviolet light radiating toward the carrier. By cooperating the first ultraviolet light and the second ultraviolet light, the ultraviolet light can be distributed uniformly between the center area and the edge area of the chamber body to improve the uniformity of the curing effect of the photoresist mask on the wafer. Thus, the uniformity of the etching speed can be improved at different positions of the to-be-processed wafer, and the etching consistency among a plurality of to-be-processed wafers can be improved. Therefore, the process performance can be improved.
To facilitate those skilled in the art to better understand the technical solution of the present disclosure, a semiconductor reaction chamber of the present disclosure is described in detail below in connection with the accompanying drawings.
ICP etching process apparatu includes a chamber body, a dielectric window, a nozzle, a carrier, and an upper radio frequency (RF) assembly. The dielectric window is arranged on a top of the chamber body. The nozzle is arranged at a center position of the dielectric window and configured to introduce a process gas into the chamber body. The carrier is arranged in the chamber body below the dielectric window and configured to carry the wafer. The upper RF assembly is arranged outside the chamber body above the dielectric window and configured to feed RF energy into the chamber body through the dielectric window to excite the process gas in the chamber body to form the plasma. The plasma is used to bombard the wafer on the carrier.
When the process gas is excited to form the plasma, ultraviolet light is generated. The ultraviolet is used to cure the photoresist mask of the wafer when the wafer is being etched. Thus, anti-corosion ability of the photoresist mask is enhanced. However, since the nozzle is arranged at the center position of the dielectric window, the process gas ejected from the nozzle will enter a central area of the chamber body first and then diffuse to the surroundings of the chamber body. Thus, the ultraviolet generated when the process gas is excited to form the plasma can diffuse to the surroundings from the center area. Therefore, the distribution of the ultraviolet is not uniform between the center area and an edge area of the chamber body. As a result, the intensity of ultraviolet light irradiation on the surface of the wafer is not uniform at different positions. Moreover, the curing effect of the photoresist mask of the wafer is not uniform, which impairs the uniformity of the etching speed at different positions of the wafer and the etching consistency among wafers.
As shown in
The upper RF assembly 18 is arranged above the chamber body 11 and is configured to ionize the process gas introduced into the chamber body 11 to generate a plasma and first ultraviolet light 21. The plurality of ultraviolet light generating devices 15 can be arranged between the dielectric window 12 and the carrier 14 and around the gas inlet member 13. The ultraviolet light generation devices 15 can be configured to generate second ultraviolet light 22 radiating toward the carrier 14. In some embodiments, as shown in
In some embodiments of the present disclosure, the predetermined angle can range from being greater than or equal to 20° to being less than or equal to 70°. Within the angle range, the second ultraviolet light 22 can be ensured to radiate the carrier 14. As shown in
In the semiconductor reaction chamber of embodiments of the present disclosure, the upper RF assembly 18 can be configured to ionize the process gas introduced into the chamber body 11 to generate the plasma and the first ultraviolet light 21. In addition, the plurality of ultraviolet generation devices 15 can be arranged between the dialectric window 12 and the carrier 14 and around the gas inlet member 13. The ultraviolet generation devices 15 can be configured to radiate the second ultraviolet light toward the carrier 14. By cooperating the first ultraviolet light 21 and the second ultraviolet light 22, the ultraviolet light between the center area and the edge area of the chamber body 11 can be uniformly distributed. Thus, the uniformity of the curing effect of the photoresist mask of the to-be-processed wafer 20 can be improved. Thus, the uniformity of the etching speed at different positions of the to-be-processed wafer and the etching consistency among a plurality of to-be-processed wafers can be further improved. Therefore, the process performance can be improved.
As shown in
The upper RF member 18 can be arranged on the top of the chamber body 11 and configured to feed RF energy into the chamber body 11 through the dielectric window 12. Thus, an electromagnetic field can be generated in the chamber body 11 to excite process gas in the chamber body 11 to form the plasma and the first ultraviolet light 21. In some embodiments, the upper RF member 18 may include an inductively coupled plasma coil configured to generate a high-frequency electromagnetic field in an upper area of the chamber body 11, which facilitates to more easily excite the process gas in the chamber body 11 to form the plasma.
A lower RF assembly 19 can be arranged at the outside of the chamber body 11 and extend to a bottom of the chuck 142 through openings arranged at the chamber body 11 and the base 141 in sequence. The lower RF assembly 19 can be electrically connected to the chuck 142. The lower RF assembly 19 can be configured to apply a RF bias to the chuck 142 to attract the plasma in the chamber body 11 to accelerate toward the chuck 142, Thus, the plasma can bombard the to-be-processed wafer 20 carried by the chuck 142. Thus, the etching process can be performed on the to-be-processed wafer 20. For example, the etching can be performed on the to-be-processed wafer 20 after the mask process is performed.
In some embodiments, as shown in
In the process of performing the etching on the to-be-processed wafer 20 after the mask process is performed, the first ultraviolet light 21 and the second ultraviolet light 22 can be radiated to the to-be-processed wafer 20 simultaneously. Thus, as shown in
In practical applications, according to actual needs, the first ultraviolet light 21 and the second ultraviolet light 22 may not be radiated simultaneously. In some embodiments, the first ultraviolet light 21 can be radiated first, and then the second ultraviolet light 22 can be radiated. In some other embodiments, the second ultraviolet light 22 can be radiated first, and then the first ultraviolet light 21 can be radiated. Compared to using the first ultraviolet light 21 alone, the uniformity of the curing effect of the photoresist mask on the wafer can also be improved.
By adjusting the emitting directions of the ultraviolet light generation devices 15 (i.e., the directions of the optical axes), the predetermined angle between the emitting directions and the perpendicular direction of the carrier surface of the carrier 14 configured to carry the to-be-processed wafer 20 can be changed to adjust a ratio of the strengthes of the second ultraviolet light 22 radiating at the center area and the edge area of the to-be-processed wafer 20 to satisfy different processing requirements. In some embodiments, if the predetermined angle is enlarged, the amount of the ultraviolet light radiated at the center area of the to-be-processed wafer 20 can be increased, and the amount of the ultraviolet light radiated at the edge area of the to-be-processed wafer 20 can be reduced. Otherwise, if the predetermined angle is reduced, the amount of the ultraviolet light radiated at the edge area of the to-be-processed wafer 20 can be increased, and the amount of the ultraviolet light radiated at the center area of the to-be-processed wafer 20 can be reduced.
The above etching process can be used to only etch the part not covered by the photoresist mask on the to-be-processed wafer 20 to duplicate the mask pattern on the wafer. However, in practical applications, the plasma will inevitably preform etching on the photoresist mask, which cause differences in the thickness of the photoresist mask at different positions on the to-be-processed wafer 20. The differences can cause different etching speeds at different positions on the to-be-processed wafer 20, which affects the etching uniformity. When a plurality of to-be-processed wafers 20 are etched, since photoresist masks on different to-be-processed wafers 20 are etched at different positions and to different degrees, different patterns can be formed on the different to-be-processed wafers. Thus, the etching among the plurality of to-be-processed wafers 20 can be inconsistent.
To solve the above problem, in some embodiments, in the process of performing the etching on the to-be-processed wafer 20 after the mask process is performed, the upper RF assembly can be configured to generate the plasma and the first ultraviolet light 21. The plurality of ultraviolet light generation devices 15 can be configured to radiate the second ultraviolet light 22 to the to-be-processed wafer 20, which can enhance the curing effect of the photoresist mask on the curing effect wafer 20. That is, compared to using the first ultraviolet light 21 alone, the curing effect of the photoresist mask on the to-be-processed wafer 20 can be further improved. Thus, the photoresist mask on the to-be-processed wafer 20 can be more unlikely to be etched by the plasma. Therefore, only the part on the to-be-processed wafer 20 that is not covered by the photoresist mask can be etched to further improve the uniformity of the etching speeds at different positions of the to-be-processed wafer and the etching consistency among the plurality of to-be-processed wafers. Thus, the process performance can be improved.
In some embodiments, a number of the ultraviolet light generation devices 15 can range from 4 to 20.
In some embodiments, the number of ultraviolet light generation devices 15 can be 8.
In embodiments of the present disclosure, as shown in
By arranging the support ring body 16 between the chamber body 11 and the dielectric window 12, the chamber body 11, the dielectric window 12, and the plurality of ultraviolet light generation devices 15 can be conveniently disassembled. Thus, the plurality of ultraviolet light generation devices 15 can be conveniently maintained and replaced.
A predetermined angle is provided between an axis of the above mounting hole and the lower surface of the dielectric window 12. The predetermined angle can be equal to the predetermined anlge between the radiation direction of the ultraviolet light generation device 15 and the lower surface of the dielectric window 12.
In embodiments of the present disclosure, as shown in
The electrical connector 153 can be electrically connected to the light-emitting member 152 and can be configured to be electrically connected to a power supply device (not shown in the figure). Thus, electrical power of the power supply device can be transmit to the light-emitting member 152. In some embodiments, the electrical connector 153 can include a conductive wire.
In some embodiments, the cover body can include a mounting section 1511 and a light-emitting section 1512. The mounting section 1511 can be arranged in the above mounting hole. The light-emitting section 1512 can be connected to the mounting section 1511 and extends out from the mounting hole into the chamber body 11. The light-emitting section 1512 can be transparent. In some embodiments, the material for making the light-emitting section 1512 can include transparent quartz.
When the power supply device is turned on, the electrical power provided by the power supply device can be transmitted to the light-emitting member 152 through the electrical connector 153. Thus, the light-emitting member 152 can generate the second ultraviolet light 22. The second ultraviolet light 22 can pass through the light-emitting section 1512 of the cover body. That is, the second ultraviolet light 22 can penetrate light-emitting section 1512 to radiate into the chamber body 11.
However, in practical applications, the ultraviolet light generation device 15 is not limited to providing the power to the light-emitting member 152 by electically connecting the electrical connector 153 to the power supply device. The ultraviolet light generation device 15 can also be a device that can directly generate the second ultraviolet light 22. For example, the ultraviolet light generation device 15 can also include a plasma generator or a microwave electrodeless ultraviolet light device. Similar to exciting the process gas by the upper RF member 18 to generate the plasma, the plasma generator is a device configured to excite the gas to generate the plasma. When the gas is excited to generate the plasma, ultraviolet light can also be generated. The ultraviolet light can also be used as the second ultraviolet light 22 described above. The microwave electrodeless ultraviolet light device can include a vacuum quartz tube and a microwave source capable of generating a high-energy microwave field. The vacuum quartz tube does not include a filament nor an electrode. A luminescent material and a thin glow gas can be filled in the vacuum quartz tube. The high-energy microwave field generated by the microwave electrodeless ultraviolet light device through microwave source can be used to ionize the thin glow gas to generate ultraviolet light. The ultraviolet light can also be used as the second ultraviolet light 22.
As shown in
In some embodiments, the light-emitting section 1512 and the abutting section 1513 can be made of the same material. For example, the light-emitting section 1512 and the abutting section 1513 can be made of transparent quartz. A frosted process can be performed on the abutting section 1513 to make the transparent quartz opaque. In some other embodiments, the material for making the abutting section 1513 can also include an opaque material.
In embodiments of the present disclosure, the light-emitting section 1512 can be an arc-shaped cover, such as a hemispherical cover. The cover of this shape can be helpful for the ultraviolet light to diffuse. Thus, an radiation area of the second ultraviolet light 22 in the chamber body 11 can be increased, which is beneficial to further improve the distribution uniformity of the ultraviolet light in the chamber body 11.
In embodiments of the present disclosure, as shown in
The surface of the support ring body 16 opposite to the end surface of the annular protrusion 154 can be an inclined surface. The inclined surface can be perpendicular to an axis of the above mounting hole. Thus, when the annular protrusion 154 abuts against the inclined surface, an axis of the mounting section 1511 can be parallel to the axis of the mounting hole to ensure the mounting section 1511 to be able to smoothly inserted into the mounting hole.
In embodiments of the present disclosure, the process chamber may further include a controller (not shown in the figure). The controller can be electrically connected to the power supply device configured to supply power to the plurality of ultraviolet light generation devices 15 and can be configured to send a control signal to the power supply device to turn on or off the power supply device and control a power supply time length of the the power supply device. Thus, according to the actual semiconductor process, time periods and time lengths of radiatoin of the ultraviolet light of the ultraviolet light generation device 15 can be controlled to realize automatical control of the plurality of ultraviolet generation devices 15 to improve the control flexibility.
For example, the time periods and time lengths of the radiation of the ultraviolet light of the plurality of ultraviolet generation devices 15 can be controlled according to an operation state of the upper RF assembly 18 or the lower RF assembly 19. In some embodiments, for example, when using the upper RF assembly 18 to generate the first ultraviolet light 21, the controller can control the plurality of ultraviolet generation devices 15 to generate the second ultraviolet light 22 simultaneously. For another example, the controller can control the plurality of ultraviolet light generation devices 15 to generate the second ultraviolet light 22 before or after the upper RF assembly 18 generates the first ultraviolet light 21. For another example, the controller can futher control the plurality of ultraviolet light devices 15 to generate the second ultraviolet light 22 simultaneously when the lower RF assembly 19 applies the RF bias to the chuck 142.
In some embodiments, the control signal output by the controller can include any one or more of a continuous wave signal, a synchronous pulse signal, and an asynchronous pulse signal.
In some embodiments, when the above control signal output by the controller is the continuous wave signal, the controller can control the ultraviolet light generation devices 15 to continuously generate the second ultraviolet light 22.
When the above control signal output by the controller is the synchronous pulse signal, the controller can control the ultraviolet light generation devices 15 to simultaneously generate the second ultraviolet light 22 when using the upper RF assembly 18 to form the plasma and the first ultraviolet light 21, and/or using the lower RF assembly 19 to apply the RF bias to the chuck 142. That is, by using the synchronous pulse signal, turning on or off the ultraviolet light generation devices 15 and turning on or off the upper RF assembly 18 and/or the lower RF assembly 19 can be performed simultaneously. When the ultraviolet light generation devices 15 are turned on, the upper RF assembly 18 and/or the lower RF assembly 19 can be turned on. When the ultraviolet light generation devices 15 are turned off, the upper RF assembly 18 and/or the lower RF assembly 19 is turned off.
When the above control signal output by the controller is the asynchronous pulse control signal, the controller can control the ultraviolet light generation devices 15 to stop generating the second ultraviolet light 22 synchronously when using the upper RF assembly 18 to form the plasma and the first ultraviolet light 21 and/or using the lower RF assembly 19 to apply the RF bias to the chuck 142. That is, by using the asynchronous pulse control signal, turning on or off the ultraviolet light generation devices 15 and turning off or on the upper RF assembly 18 and/or the lower RF assembly 19 can be performed synchronously. When the ultraviolet light generation devices 15 are turned on, the upper RF assembly 18 and/or the lower RF assembly 19 can be turned off. When the ultraviolet light generation devices 15 are turned off, the upper RF assembly 18 and/or the lower RF assembly 19 can be turned on.
In summary, in the semiconductor reaction chamber of embodiments of the present disclosure, the process gas introduced into the chamber body can be ionized by the upper RF assembly to generate the plasma and the first ultraviolet light. The plurality of ultraviolet light generation devices can be arranged between the dielectric window and the carrier and around the gas inlet member. The ultraviolet light generation devices can be configured to generated the second ultraviolet light radiating toward the carrier. By cooperating the first ultraviolet light and the second ultraviolet light, the ultraviolet light can be uniformly distributed between the center area and the edge area of the chamber body. Thus, the uniformity of the curing effect of the photoresist mask on the wafer can be improved. Moreover, the uniformity of the etching speed at the different positions of the to-be-processed wafer can be improved, and the etching consistency among the plurality of to-be-processed wafers can be improved. Thus, the process performance can be improved.
The above embodiments are only exemplary embodiments used to illustrate the principle of the present disclosure. However, the present disclosure is not limited here. For those skilled in the art, various modifications and improvements can be made without departing from the spirit and essence of the present disclosure. These modifications and improvements are also within the scope of the present disclosure.
Number | Date | Country | Kind |
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202011032583.8 | Sep 2020 | CN | national |
The present disclosure is a continuation of International Application No. PCT/CN2021/119560, filed on Sep. 22, 2021, which claims priority to Chinese Application No. 202011032583.8 filed on Sep. 27, 2020, the entire content of all of which are incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/CN2021/119560 | Sep 2021 | US |
Child | 18190930 | US |