Claims
- 1. A non-photosensitive polyimide precursor composition comprising:
a) one or more polyamic acids soluble in gamma-butyrolactone (GBL) and aqueous tetramethyl ammonium hydroxide, and with the proviso that the polyamic acid is also resistant to a solvent used in a photosensitive composition with which the polyimide precursor composition is to be used; b) a solvent comprising gamma-butyrolactone; and c) one or more adhesion promoters selected from the group consisting of the structures described by Formulae I-VI 40wherein R1 is selected from the group consisting of H, C1-C10 linear, cyclic or branched alkyl, phenyl, halophenyl and alkyl substituted phenyl, R2 is selected from the group consisting of C1-C10 linear, cyclic or branched alkyl, phenyl, halophenyl and alkyl substituted phenyl or one of the following moieties VII, VIII, or IX 41where R3 is C1-C4 linear or branched alkyl or C1-C4 linear or branched alkoxy group, R4 , R5 and R6 are independently a C1-C4 linear or branched alkyl group, m is an integer from 1 to about 4, and n is an integer from 1 to about 5.
- 2. A composition according to claim 1 wherein the one or more polyamic acids is selected from the group consisting of polyamic acids of the Formula X
- 3. A composition according to claim 2 wherein the one or more polyamic acids of Formula X is one prepared by reacting at least one anhydride monomer of Formula XI with at least one diamine monomer of Formula XII
- 4. A composition according to claim 3 wherein the anhydride monomer is selected from the group consisting of a compound selected from the group consisting of compounds described by the structures (XIII-XV):
- 5. A composition according to claim 4 wherein the diamine monomer is at least one compound having the structure XVI
- 6. A composition according to claim 5 wherein Z is —O— and W is —O—.
- 7. A composition according to claim 3 wherein the one or more polyamic acids is a polyamic acid selected from the group consisting of those from a polyamic acid from 4,4′-diaminodiphenyl ether and 3,3′,4,4′-diphenyloxidetetracarboxylic acid dianhydride, a polyamic acid polymer from 4,4′-diaminodiphenyl ether and a mixture of 95-85% of 3,3′,4,4′-diphenyloxidetetracarboxylic acid dianhydride and 5-15% of another anhydride of Formula XI.
- 8. A composition according to claim 2 wherein the ratio of diamine to dianhydride units in the polyamic acid of Formula X is from about 0.9 to about 1.
- 9. A composition according to claim 1 wherein the % of polyamic acid in the composition is from about 6 to about 23% by weight of the composition.
- 10. A composition according to claim 1 wherein the % of polyamic acid in the composition is from about 12 to about 22% by weight of the composition.
- 11. A composition according to claim 10 wherein the solvent comprise from about 74% to about 92% by weight of the composition.
- 12. A composition according to claim 11 wherein the composition contains at least one cosolvent having a boiling point of between about 110° C. and about 230° C.
- 13. A composition according to claim 12 wherein the cosolvent is selected from the group consisting of gamma-valerolactone, gamma-caprolactone, delta-valerolactone, 2-hexanone, 3-hexanone, 2-heptanone, 3-heptanone, and 4-methyl-2-pentanone.
- 14. A composition according to claim 1 wherein the adhesion promoter is one selected from those of the Formulae I, II, IV and V.
- 15. A composition according to claim 1 wherein the adhesion promoter is one of Formula I wherein R1 and R2 are each independently C1-C10 linear, cyclic or branched alkyl or one of R1 and R2 is phenyl.
- 16. A composition according to claim 1 wherein the adhesion promoter is selected from the group consisting of those of Formulae XVII, XVIII, XIX, and XX
- 17. A composition according to claim 1 wherein the adhesion promoter comprises from about 0.05% to about 1.5% by weight of the composition.
- 18. A process for producing a patterned polyimide structure on a substrate, the process comprising the steps of:
(a) providing a substrate; (b) in a first coating step, coating the substrate with a non-photosensitive polyimide precursor composition of claim 1;(c) baking the layer of non-photosensitive polyimide precursor composition at a temperature or temperatures below 140° C.; (d) in a second coating step, coating a layer of a photoresist over the layer of non-photosensitive polyimide precursor composition to form a bilayer coating; (e) exposing the bilayer coating to radiation suitable appropriate for the photoresist; (f) developing the bilayer coatings with one or more aqueous developers; (g) removing the remaining photoresist layer; and (h) curing the non-photosensitive polyimide precursor composition layer at a temperature at least about 200° C. to produce a polyimide structure.
- 19. A process according to claim 18 wherein the one or more polyamic acids in the non-photosensitive polyimide precursor composition is selected from the group consisting of polyamic acids of the Formula X
- 20. A process according to claim 19 wherein the one or more polyamic acids of Formula X is one prepared by reacting at least one anhydride monomer of Formula XI with at least one diamine monomer of Formula XII
- 21. A process according to claim 20 wherein the anhydride monomer is selected from the group consisting of a compound selected from the group consisting of compounds described by the structures (XIII-XV):
- 22. A process according to claim 21 wherein the diamine monomer is at least one compound having the structure XVI
- 23. A process according to claim 22 wherein Z is —O— and W is —O—.
- 24. A process according to claim 20 wherein the one or more polyamic acids is a polyamic acid selected from the group consisting of those from a polyamic acid from 4,4′-diaminodiphenyl ether and 3,3′,4,4′-diphenyloxidetetracarboxylic acid dianhydride, a polyamic acid polymer from 4,4′-diaminodiphenyl ether and a mixture of 95-85% of 3,3′,4,4′-diphenyloxidetetracarboxylic acid dianhydride and 5-15% of another anhydride of Formula XI.
- 25. A process according to claim 19 wherein the ratio of diamine to dianhydride units in the polyamic acid of Formula X is from about 0.9 to about 1.
- 26. A process according to claim 18 wherein the % of polyamic acid in the composition is from about 6 to about 23% by weight of the composition.
- 27. A process according to claim 18 wherein the % of polyamic acid in the composition is from about 12 to about 22% by weight of the composition.
- 28. A process according to claim 27 wherein the solvent comprise from about 74% to about 92% by weight of the composition.
- 29. A process according to claim 28 wherein the composition contains at least one cosolvent having a boiling point of between about 110° C. and about 230° C.
- 30. A process according to claim 29 wherein the cosolvent is selected from the group consisting of gamma-valerolactone, gamma-caprolactone, delta-valerolactone, 2-hexanone, 3-hexanone, 2-heptanone, 3-heptanone, and 4-methyl-2-pentanone.
- 31. A process according to claim 18 wherein the adhesion promoter is one selected from those of the Formulae I, II, IV and V.
- 32. A process according to claim 18 wherein the adhesion promoter is one of Formula I wherein R1 and R2 are each independently C1-C10 linear, cyclic or branched alkyl or one of R1 and R2 is phenyl.
- 33. A process according to claim 18 wherein the adhesion promoter is selected from the group consisting of those of Formulae XVII, XVIII, XIX, and XX
- 34. A process according to claim 18 wherein the adhesion promoter comprises from about 0.05% to about 1.5% by weight of the composition.
- 35. A process according to claim 18 wherein in step c) the baking occurs at a temperature or temperatures below 130°.
- 36. A patterned polyimide structure on a substrate produced according to the process of claim 18.
RELATED APPLICATION
[0001] This application claims priority from United States Provisional Application No. 60/432,793 filed Dec. 12, 2002.
Provisional Applications (1)
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Number |
Date |
Country |
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60432793 |
Dec 2002 |
US |