This application is based upon and claims the benefit of priority from the prior Japanese Patent Application No. 2009-215438 filed on Sep. 17, 2009, the entire contents of which are incorporated herein by reference.
The present invention relates to a substrate liquid-processing method, a substrate liquid-processing apparatus and a storage medium for removing a polysilicon film along the circumferential edge of a substrate, such as a semiconductor wafer, provided with the polysilicon film by etching.
In a manufacturing process of a semiconductor device, there is a process for providing a polysilicon film in order to form a gate electrode or the like with respect to a semiconductor wafer (hereinafter, also simply called a wafer) as a processed substrate. However, there is a possibility that cracks and film separation can occur along the circumferential edge, such as the edge and bevel, of the wafer. When such cracks and film separation occur, the polysilicon film may become particles and contaminate the semiconductor device.
For this reason, the polysilicon film along the circumferential edge of the wafer has conventionally been removed. When the polysilicon film is removed, an etching method using, as an etching solution, hydrofluoric-nitric acid which is a mixing solution of hydrofluoric acid and nitric acid has hitherto been adopted. Specifically, a portion not to be removed is protected by a protective film (resist and hard mask), and only the circumferential edge (edge and bevel) of the wafer is exposed and the entire wafer into hydrofluoric-nitric acid is immersed.
However, such method is required to provide the protective film according to a portion to be etched, with the result that the process becomes troublesome and the number of processes is increased. In addition, the adjustment of the cut width of the polysilicon film is not easy.
On the contrary, although it is not the technique of removing a polysilicon film, JP2001-319850A proposes a technique in which after a film is provided over a wafer, a chemical solution is supplied to a bevel portion while the wafer is rotated, to remove the bevel portion by etching. It can be considered to be applied to the etching of the polysilicon film provided along the circumferential edge of the wafer.
However, if a hydrophobic polysilicon film is provided over a wafer and a hydrophilic natural oxide film is stacked over the polysilicon film, when hydrofluoric-nitric acid is supplied to the circumferential, edge of the wafer using the method disclosed in JP2001-319850A, it is found that the occurrence of etching failure of the polysilicon film cannot be sufficiently prevented and that the accuracy of an etching width is low.
An object of the present invention is to provide a substrate liquid-processing method, a substrate liquid-processing apparatus and a storage medium which, when a hydrophobic polysilicon film is provided over a wafer and a hydrophilic natural oxide film is stacked over the polysilicon film, can prevent the occurrence of etching failure along the circumferential edge of the wafer and improve the accuracy of an etching width.
The substrate liquid-processing apparatus of the present invention includes: a holding unit configured to hold a substrate; a rotational driving unit configured to rotate the holding unit; a hydrofluoric acid supplying unit configured to supply hydrofluoric acid to the circumferential edge of the substrate held by the holding unit; a hydrofluoric-nitric acid supplying unit configured to supply hydrofluoric-nitric acid to the circumferential edge of the substrate held by the holding unit; and a control unit configured to control the rotational driving unit, the hydrofluoric acid supplying unit, and the hydrofluoric-nitric acid supplying unit, the control unit performing control such that the hydrofluoric acid is supplied to the circumferential edge of the substrate by the hydrofluoric acid supplying unit while the substrate provided with a polysilicon film is rotated, to remove a natural oxide film provided along the circumferential edge of the substrate by etching so as to expose the polysilicon film, and then the hydrofluoric-nitric acid is supplied to the circumferential edge of the substrate by the hydrofluoric-nitric acid supplying unit while the substrate from which the polysilicon film is exposed is rotated, to remove the polysilicon film by etching.
In the substrate liquid-processing apparatus of the present invention, the control unit may perform the control of the rotational driving unit so as to rotate the substrate, when the hydrofluoric-nitric acid is supplied to the circumferential edge of the substrate, at a rotation speed lower than that when the hydrofluoric acid is supplied to the circumferential edge of the substrate.
In the substrate liquid-processing apparatus of the present invention, the hydrofluoric-nitric acid supplying unit may supply the hydrofluoric-nitric acid to the position outward in the diameter direction of the substrate from the position in which the hydrofluoric acid is supplied to the substrate when the hydrofluoric acid is supplied to the circumferential edge of the substrate by the hydrofluoric acid supplying unit.
In this case, the hydrofluoric-nitric acid supplying unit may be positioned outward in the diameter direction of the substrate held by the holding unit from the hydrofluoric acid supplying unit.
The substrate liquid-processing method of the present invention uses the substrate liquid-processing apparatus described above and includes: supplying hydrofluoric acid to the circumferential edge of a substrate while the substrate provided with a polysilicon film is rotated, to remove a natural oxide film provided along the circumferential edge of the substrate by etching so as to expose the polysilicon film; and supplying hydrofluoric-nitric acid to the circumferential edge of the substrate while the substrate from which the polysilicon film is exposed is rotated, to remove the polysilicon film by etching.
In the substrate liquid-processing method of the present invention, when the hydrofluoric-nitric acid is supplied to the circumferential edge of the substrate, the substrate may be rotated at a rotation speed lower than that when the hydrofluoric acid is supplied to the circumferential edge of the substrate.
In the substrate liquid-processing method of the present invention, when the hydrofluoric-nitric acid is supplied to the circumferential edge of the substrate, the hydrofluoric-nitric acid may be supplied to the position outward in the diameter direction of the substrate from the position in which the hydrofluoric acid is supplied to the substrate when the hydrofluoric acid is supplied to the circumferential edge of the substrate.
The storage medium of the present invention stores a program capable of being executed by a control computer of the substrate liquid-processing apparatus described above, in which the program is executed so that the control computer controls the substrate liquid-processing apparatus to execute the substrate liquid-processing method, and includes: supplying hydrofluoric acid to the circumferential edge of a substrate while the substrate provided with a polysilicon film is rotated, to remove a natural oxide film provided along the circumferential edge of the substrate by etching so as to expose the polysilicon film; and supplying hydrofluoric-nitric acid to the circumferential edge of the substrate while the substrate from which the polysilicon film is exposed is rotated, to remove the polysilicon film by etching.
Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
As shown in
As shown in
A chamber 2 covering the wafer W is provided around the wafer W held by the holding unit 10. An upper opening 4 which sends a gas, such as an N2 gas (nitrogen gas) or the like, to the wafer W by downflow is formed in the upper portion (ceiling portion) of the chamber 2. In addition, lower openings 5 for exhausting the gas sent from the upper opening 4 by downflow from the inside of the chamber 2 are formed in the lower portion (bottom portion) of the chamber 2. Further, a side opening 3 for passing a transferring arm which transfers the wafer W into the chamber 2 or transfers out the wafer W from the inside of the chamber 2 is formed in the side portion of the chamber 2. The side opening 3 can be opened and closed by a shutter 3a provided to the side opening 3.
As shown in
A hydrofluoric-nitric acid supplying source 32 is connected via a hydrofluoric-nitric acid supplying pipe 31 to the hydrofluoric-nitric acid supplying nozzle 30, thereby supplying the hydrofluoric-nitric acid from the hydrofluoric-nitric acid supplying source 32 via the hydrofluoric-nitric acid supplying pipe 31 to the hydrofluoric-nitric acid supplying nozzle 30. In addition, a valve 31a which controls the presence or absence of supplying and the supplying amount of the hydrofluoric-nitric acid to the hydrofluoric-nitric acid supplying nozzle 30 is provided to the hydrofluoric-nitric acid supplying pipe 31. The hydrofluoric-nitric acid supplying nozzle 30, the hydrofluoric-nitric acid supplying pipe 31, the valve 31a, and the hydrofluoric-nitric acid supplying source 32 configure a hydrofluoric-nitric acid supplying unit 52 which supplies the hydrofluoric-nitric acid to the circumferential edge of the wafer W held by the holding unit 10.
A hydrofluoric acid supplying source 35 is connected via a hydrofluoric acid supplying pipe 34 to the hydrofluoric acid supplying nozzle 33, thereby supplying the hydrofluoric acid from the hydrofluoric acid supplying source 35 via the hydrofluoric acid supplying pipe 34 to the hydrofluoric acid supplying nozzle 33. In addition, a valve 34a which controls the presence or absence of supplying and the supplying amount of the hydrofluoric acid to the hydrofluoric acid supplying nozzle 33 is provided to the hydrofluoric acid supplying pipe 34. The hydrofluoric acid supplying nozzle 33, the hydrofluoric acid supplying pipe 34, the valve 34a, and the hydrofluoric acid supplying source 35 configure a hydrofluoric acid supplying unit 54 which supplies the hydrofluoric acid to the circumferential edge of the wafer W held by the holding unit 10.
A rinse solution supplying source 38 is connected via a rinse solution supplying pipe 37 to the rinse solution supplying nozzle 36, thereby supplying the rinse solution, such as pure water, from the rinse solution supplying source 38 via the rinse solution supplying pipe 37 to the rinse solution supplying nozzle 36. In addition, a valve 37a which controls the presence or absence of supplying and the supplying amount of the rinse solution to the rinse solution supplying nozzle 36 is provided to the rinse solution supplying pipe 37. The rinse solution supplying nozzle 36, the rinse solution supplying pipe 37, the valve 37a, and the rinse solution supplying source 38 configure a rinse solution supplying unit 56 which supplies the rinse solution, such as pure water, to the circumferential edge of the wafer W held by the holding unit 10.
A nozzle driving mechanism 39 is provided on the three nozzles 30, 33, and 36 integrally provided in parallel. The three nozzles 30, 33, and 36 are integrally moved by the nozzle driving mechanism 39.
As shown in
In this embodiment, the control unit 50 is connected to a storage medium 60 which stores a control program for realizing each process executed by the substrate liquid-processing apparatus 1 by the control of the control unit 50, and a program (or a recipe) for allowing each component of the substrate liquid-processing apparatus 1 to execute a process according to the processing conditions. The storage medium 60 can have a memory such as a ROM or a RAM, a hard disk, a disc-like storage medium such as a CD-ROM or a DVD-ROM, and other known storage medium. The arbitrary recipe is called from the storage medium 60 so as to be executed by the control unit 50, if necessary, so that a desired process in the substrate liquid-processing apparatus 1 is performed under the control of the control unit 50.
An operation (the processing method of the wafer W) of the substrate liquid-processing apparatus 1 described above will be described with reference to the flowchart shown in
First, the wafer W is transferred from the outside of the substrate liquid-processing apparatus 1 via the side opening 3 of the chamber 2 into the chamber 2 by the transferring arm, not shown. Specifically, the wafer W is placed on the holding unit 10 in the chamber 2 by the transferring arm (see STEP 1 of
Next, the rotational shaft 12 is rotated about an axis extending in the vertical direction by the rotational driving unit 20. As a result, the wafer W held by the holding unit 10 is rotated. At this time, the rotational shaft 12 is rotated by applying a driving force from the motor 22 via the driving belt 26 to the pulley 24.
In the state that the wafer W held by the holding unit 10 is rotated, the hydrofluoric acid is supplied to the circumferential edge of the wafer W by the hydrofluoric acid supplying unit 54. Specifically, the hydrofluoric acid is supplied from the hydrofluoric acid supplying source 35 via the hydrofluoric acid supplying pipe 34 to the hydrofluoric acid supplying nozzle 33 to discharge the hydrofluoric acid from the hydrofluoric acid supplying nozzle 33 to the circumferential edge of the wafer W. At this time, the wafer W is rotated at a high speed (e.g., 1000 rpm). As a result, the natural oxide film provided along the circumferential edge of the wafer W is removed by etching (see STEP 2 of
In the process for supplying the hydrofluoric acid to the circumferential edge of the wafer W by the hydrofluoric acid supplying unit 54, the region on the wafer W, to which the hydrofluoric acid is supplied, is a region indicated by the reference numeral 40 of
The concentration of the hydrofluoric acid supplied from the hydrofluoric acid supplying unit 54 to the circumferential edge of the wafer W is set to a concentration at which the natural oxide film can be etched for a short time and the polysilicon film can be exposed completely. Specifically, the concentration of the hydrofluoric acid is set to a magnitude within the range of, e.g., 1 to 50%. Therefore, when the hydrofluoric acid is supplied from the hydrofluoric acid supplying unit 54 to the circumferential edge of the wafer W, only the natural oxide film is removed without removing the polysilicon film.
Next, in the state that the wafer W held by the holding unit 10 is rotated, the hydrofluoric-nitric acid is supplied to the circumferential edge of the wafer W by the hydrofluoric-nitric acid supplying unit 52. Specifically, the hydrofluoric-nitric acid is supplied from the hydrofluoric-nitric acid supplying source 32 via the hydrofluoric-nitric acid supplying pipe 31 to the hydrofluoric-nitric acid supplying nozzle 30 to discharge the hydrofluoric-nitric acid from the hydrofluoric-nitric acid supplying nozzle 30 to the circumferential edge of the wafer W. As a result, the polysilicon film provided along the circumferential edge of the wafer W is removed by etching (see STEP 3 of
It should be noted that the hydrofluoric-nitric acid supplying nozzle 30 is arranged outward of the hydrofluoric acid supplying nozzle 33 in the diameter direction of the wafer W held by the holding unit 10. For this reason, when the hydrofluoric-nitric acid is supplied to the circumferential edge of the wafer W, the hydrofluoric-nitric acid is supplied to the position outward in the diameter direction of the wafer W from the position in which the hydrofluoric acid is supplied to the wafer W when the hydrofluoric acid is supplied to the circumferential edge of the wafer W. Therefore, when the hydrofluoric-nitric acid is supplied to the circumferential edge of the wafer W, the hydrofluoric-nitric acid is supplied into the region 40 along the circumferential edge of the wafer W, to which the hydrofluoric acid is supplied (see
When the hydrofluoric-nitric acid is supplied to the circumferential edge of the wafer W, the wafer W is rotated at a rotation speed lower than that when the hydrofluoric acid is supplied to the circumferential edge of the wafer W, as shown in STEP 2 of
Next, in the state that the wafer W held by the holding unit 10 is rotated, the rinse solution, such as pure water, is supplied to the circumferential edge of the wafer W by the rinse solution supplying unit 56. Specifically, the rinse solution is supplied from the rinse solution supplying source 38 via the rinse solution supplying pipe 37 to the rinse solution supplying nozzle 36 to discharge the rinse solution from the rinse solution supplying nozzle 36 to the circumferential edge of the wafer W. At this time, the wafer W is rotated at a high speed (e.g., 1000 rpm). Therefore, the rinse process of the circumferential edge of the wafer W (see STEP 4 of
It should be noted that the rinse solution supplying nozzle 36 is arranged inward of the hydrofluoric-nitric acid supplying nozzle 30 and the hydrofluoric acid supplying nozzle 33 in the diameter direction of the wafer W held by the holding unit 10. Therefore, when the rinse solution is supplied to the circumferential edge of the wafer W, the rinse solution is supplied to the position inward in the diameter direction of the wafer W from the position in which the hydrofluoric-nitric acid or the hydrofluoric acid is supplied to the wafer W. As a result, all the hydrofluoric-nitric acid and the hydrofluoric acid adhering to the circumferential edge of the wafer W are washed away by the rinse solution so that the rinse process of the wafer W can be reliably performed. It should be noted that in the process for supplying the rinse solution to the circumferential edge of the wafer W by the rinse solution supplying unit 56 to perform the rinse process of the wafer W, the region on the wafer W, to which the rinse solution is supplied, is a region, indicated by the reference numeral 42 of
Thereafter, the wafer W held by the holding unit 10 is continued to be rotated at a high speed to perform the drying process of the wafer W (see STEP 5 of
Finally, the transferring arm is put into the chamber 2 via the side opening 3 of the chamber 2, the wafer W is taken out from the holding unit 10 by the transferring arm, and the taken-out wafer W is transferred to the outside of the substrate liquid-processing apparatus 1 (see STEP 6 of
As described above, according to the substrate liquid-processing apparatus 1 and the substrate liquid-processing method of this embodiment, the hydrofluoric acid is supplied to the circumferential edge of the wafer W while the wafer W provided with the polysilicon film is rotated, to remove the natural oxide film provided along the circumferential edge of the wafer W by etching so as to expose the polysilicon film (see STEP 2 of
According to the substrate liquid-processing apparatus 1 and the substrate liquid-processing method of this embodiment, when the hydrofluoric-nitric acid is supplied to the circumferential edge of the wafer W, the wafer W is rotated at a rotation speed lower than that when the hydrofluoric acid is supplied to the circumferential edge of the wafer W. Specifically, the rotation speed when the hydrofluoric acid is supplied to the circumferential edge of the wafer W is 500 rpm or more, more specifically, e.g., 1000 rpm, whereas the rotation speed of the wafer W when the hydrofluoric-nitric acid is supplied to the circumferential edge of the wafer W is e.g., 300 rpm. As the wafer W is rotated at a low speed when the hydrofluoric-nitric acid is supplied to the circumferential edge of the wafer W in this manner, the time during which the hydrofluoric-nitric acid is contacted with the polysilicon film provided along the circumferential edge of the wafer W can be longer. Therefore, the occurrence of partial etching failure along the circumferential edge of the wafer W can be prevented. For this reason, the partial remaining of the polysilicon film along the circumferential edge of the wafer W after the etching process is performed can be prevented.
In addition, according to the substrate liquid-processing apparatus 1 and the substrate liquid-processing method of this embodiment, when the hydrofluoric-nitric acid is supplied to the circumferential edge of the wafer W, the hydrofluoric-nitric acid is supplied to the region along the circumferential edge of the wafer W, to which the hydrofluoric acid is already supplied (see
Further, the concentration of the hydrofluoric acid supplied to the circumferential edge of the wafer W is set to a concentration at which the natural oxide film can be etched for a short time and the polysilicon film can be completely exposed. For this reason, when the hydrofluoric acid is supplied to the circumferential edge of the wafer W, only the natural oxide film provided over the surface of the wafer W can be removed. Then, the surface of the wafer W can be reliably brought into the hydrophobic state.
The substrate liquid-processing apparatus and the substrate liquid-processing method of this embodiment are not limited to the above embodiment and various changes can be added. For instance, the hydrofluoric-nitric acid supplying nozzle 30, the hydrofluoric acid supplying nozzle 33, and the rinse solution supplying nozzle 36 are not required to be integrally provided. In other words, the nozzles 30, 33, and 36 may also be driven independently.
Number | Date | Country | Kind |
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2009-215438 | Sep 2009 | JP | national |