Currently, micro- and nano-scale devices such as accelerometers are typically fabricated and packaged separately from a CMOS chip to which they are connected. They are made using MEMS manufacturing processes which are incompatible with typical CMOS manufacturing processes. Connecting the separate accelerometer package with a CMOS chip (e.g., having control circuitry to operate the accelerometer) yields a larger device and provides more opportunities for process errors and introduction of noise into the system. Accordingly, there is a need for systems and methods for fabricating an accelerometer and a CMOS chip together in an integrated device using the same manufacturing process, such as a typical CMOS manufacturing process.
The systems and methods described herein address deficiencies in the prior art by enabling the fabrication and use of accelerometers, whether MEMS-based, NEMS-based, or CMOS-MEMS based, in the same integrated circuit die as a CMOS chip. In one embodiment, the accelerometer is fabricated on the same integrated circuit die as a CMOS chip using a typical CMOS manufacturing process.
In one aspect, an accelerometer includes a top electrode, a bottom electrode, and a proof mass between the top and bottom electrodes. The proof mass is integrally formed with springs that hold the proof mass in place. In one configuration, a voltage is applied to the bottom electrode to reduce the effective spring constant associated with the proof mass. The applied voltage generates an electrostatic force to counter the mechanical spring constant of the springs integrally formed with the proof mass. In another configuration, voltages are applied to the top and bottom electrodes to partially or fully offset the mechanical forces of the integrally formed springs as well as the generated electrostatic forces. In this arrangement, even a small force due to an external acceleration is noticeable by causing movement of the proof mass. This enables the accelerometer to accurately measure acceleration free of other forces. The force due to external acceleration dictates the direction the proof mass. The force due to external acceleration also influences the time taken for the proof mass to reach a preset position. The measurement of this time can be used to determine the external acceleration.
In some embodiments, the accelerometer employs a smaller proof mass, and uses metal for certain components, such as the proof mass or a spring. Very small capacitance variations in the proof mass are sensed via a charge amplifier, which can compensate for a small proof mass and capacitance associated with the small proof mass. The charge amplifier may be monolithically integrated with the accelerometer. For example, the charge amplifier can be integrated in a chip having a MEMS accelerometer and other CMOS electronic circuitry.
In some embodiments, the fabricated accelerometer device has the ability to perform a calibration automatically to compensate for possible property changes of components over time or to compensate for process variations during device manufacture. An autocalibration circuit and/or process is used to automatically and/or periodically calibrate the accelerometer. Various techniques can be employed to measure the acceleration and associated parameters, regardless of the MEMS manufacturing technique or the types of components used.
In another aspect, the systems and methods described herein relate to a method for operating a MEMS accelerometer having a proof mass. The method includes periodically applying a first voltage to a first electrode positioned proximate to the proof mass. This applies an electrostatic force to the proof mass to draw the proof mass towards a preset position between a rest position and the first electrode. The method includes receiving an external acceleration at the accelerometer. The external acceleration may alter a time the proof mass takes to reach the preset position in response to the applied voltage. The method includes determining that the proof mass has reached the preset position. The method includes measuring a time taken for the proof mass to reach the preset position. The method includes determining a magnitude and direction of the external acceleration based on the measured time.
In some embodiments, determining that the proof mass has reached the preset position includes measuring a voltage corresponding to a charge stored on the first electrode, and comparing the measured voltage to a predetermined voltage corresponding to the proof mass reaching the preset position. In some embodiments, measuring the time includes using a digital delay line circuit to measure a time between an edge of the first periodic voltage and a time at which the measured voltage equals the predetermined voltage. In some embodiments, measuring the voltage includes measuring the voltage using a charge amplifier. In some embodiments, the proof mass includes at least one layer of metal.
In some embodiments, the method includes periodically applying a second voltage to a second electrode positioned proximate to the proof mass. The second electrode may be positioned on a side of the proof mass opposite to the first electrode. The application of the second voltage may be synchronized with the application of the first periodic voltage to the first electrode. In some embodiments, the application of the second voltage generates an electrostatic force on the proof mass that fully offsets the electrostatic force generated by the application of the first periodic voltage. In some embodiments, the method includes determining the magnitudes of the first and second periodic voltages after manufacture of the accelerometer.
In some embodiments, measuring the time includes measuring the time by a digital delay line circuit. In some embodiments, the measured time ranges from around 1 picosecond to around 100 picoseconds. In some embodiments, the proof mass has a mass ranging from around 1 nanogram to around 100 nanograms. In some embodiments, the method includes automatically calibrating one or more parameters of the accelerometer to improve accuracy of a measurement provided by the accelerometer. In some embodiments, automatically calibrating one or more parameters of the accelerometer includes determining at least one of a resonant frequency, an effective resonant frequency, and a mechanical quality factor of the accelerometer.
In yet another aspect, the systems and methods described herein relate to a method for operating a MEMS accelerometer having a proof mass. The method includes periodically applying a first voltage to a first electrode positioned proximate to the proof mass. This applies an electrostatic force to the proof mass to draw the proof mass towards the first electrode. The method includes receiving an external acceleration at the accelerometer. The external acceleration may alter a time the proof mass takes to reach a preset speed in response to the applied voltage. The method includes determining that the proof mass has reached the preset speed. The method includes measuring a time taken for the proof mass to reach the preset speed. The method includes determining a magnitude and direction of the external acceleration based on the measured time.
In some embodiments, determining that the proof mass has reached the preset speed includes measuring a voltage corresponding to a current to the first electrode, and comparing the measured voltage to a predetermined voltage corresponding to the proof mass reaching the preset speed. In some embodiments, measuring the time includes using a digital delay line circuit to measure a time between an edge of the first periodic voltage and a time at which the measured voltage equals the predetermined voltage. In some embodiments, measuring the voltage comprises measuring the voltage using a current to voltage converter.
In some embodiments, the method includes periodically applying a second voltage to a second electrode positioned proximate to the proof mass. The second electrode may be positioned on a side of the proof mass opposite to the first electrode. The application of the second voltage may be synchronized with the application of the first periodic voltage to the first electrode. In some embodiments, the application of the second voltage generates an electrostatic force on the proof mass that fully offsets the electrostatic force generated by the application of the first periodic voltage. In some embodiments, the method includes determining the magnitudes of the first and second periodic voltages after manufacture of the accelerometer.
In some embodiments, measuring the time includes measuring the time by a digital delay line circuit. In some embodiments, the measured time ranges from around 1 picosecond to around 100 picoseconds. In some embodiments, the proof mass has a mass ranging from around 1 nanogram to around 100 nanograms. In some embodiments, the method includes automatically calibrating one or more parameters of the accelerometer to improve accuracy of a measurement provided by the accelerometer. In some embodiments, automatically calibrating one or more parameters of the accelerometer includes determining at least one of a resonant frequency, an effective resonant frequency, and a mechanical quality factor of the accelerometer.
In yet another aspect, the systems and methods described herein relate to an apparatus for analyzing acceleration of a proof mass of a MEMS accelerometer having a proof mass. The apparatus includes a first voltage source for periodically applying a first voltage to a first electrode positioned proximate to the proof mass. This applies an electrostatic force to the proof mass to draw the proof mass towards the first electrode. The apparatus includes a first comparator for comparing a voltage corresponding to the speed of the proof mass to a predetermined voltage to determine that the proof mass has reached a preset speed. The apparatus includes a digital delay line circuit for measuring a time taken for the proof mass to reach the preset speed. The apparatus includes a processor for determining a magnitude and direction of an external acceleration applied to the accelerometer based on the measured time.
In yet another aspect, the systems and methods described herein relate to an apparatus for analyzing acceleration of a proof mass of a MEMS accelerometer having a proof mass. The apparatus includes a first voltage source for periodically applying a first voltage to a first electrode positioned proximate to the proof mass. This applies an electrostatic force to the proof mass to draw the proof mass towards the first electrode. The apparatus includes a first comparator for comparing a voltage corresponding to the position of the proof mass to a predetermined voltage to determine that the proof mass has reached a preset position. The apparatus includes a digital delay line circuit for measuring a time taken for the proof mass to reach the preset position. The apparatus includes a processor for determining a magnitude and direction of an external acceleration applied to the accelerometer based on the measured time.
In yet another aspect, the systems and methods described herein relate to a method for operating a MEMS accelerometer having a proof mass. The method includes applying a first periodic voltage to a first electrode positioned proximate to the proof mass. This applies an electrostatic force that induces vibration of the proof mass at a first resonant frequency, and subsequently displaces the proof mass by a first displacement. The method includes applying a second voltage to the first electrode positioned proximate to the proof mass. This applies an electrostatic force that induces vibration of the proof mass at a second resonant frequency, and subsequently displaces the proof mass by a second displacement. The method includes applying a third voltage to the first electrode positioned proximate to the proof mass. This applies an electrostatic force that induces vibration of the proof mass at a third resonant frequency, and subsequently displaces the proof mass by a third displacement. The third periodic voltage is a multiple of the second periodic voltage. The method includes determining an offset relating to a rest position for the proof mass based on the applied periodic voltages, the resonant frequencies, and the displacements.
In some embodiments, the method includes applying the first voltage to the first electrode positioned proximate to the proof mass. The method includes receiving an external acceleration at the accelerometer. The external acceleration may alter displacement of the proof mass to a new displacement. The method includes determining the new displacement of the proof mass, and determining a magnitude of the external acceleration based on the first resonant frequency, the determined offset, and the new displacement.
Other advantages and characteristics of the systems and methods described herein may be appreciated from the following description, which provides a non-limiting description of illustrative embodiments, with reference to the accompanying drawings, in which:
To provide an overall understanding of the systems and methods described herein, certain illustrative embodiments will now be described. However, it will be understood by one of ordinary skill in the art that the systems and methods described herein may be adapted and modified as is appropriate for the application being addressed and that the systems and methods described herein may be employed in other suitable applications, and that such other additions and modifications will not depart from the scope thereof.
During operation of the accelerometer, a periodic voltage, e.g., a square voltage, is supplied by voltage source 308 to bottom electrode 304 and DLL circuit 318. In one embodiment, the voltage is equal to or larger than a pull-in voltage of the accelerometer, and ranges in the amplitude of the periodic voltage ranges from around 2V to around 24V. In one embodiment, the frequency of the periodic voltage is less than a resonant frequency of the accelerometer, and ranges from 10 kHz to 100 kHz. The supplied voltage creates an electric field and associated electromotive force across bottom electrode 304 and proof mass 306, drawing proof mass 306 towards bottom electrode 304. The supplied voltage also initiates DLL circuit 318 to start measuring a time period. DLL circuit 318 may be initiated at a rising edge or a falling edge of the supplied periodic voltage. Charge amplifier 310 outputs voltage 322 proportional to the changing capacitance resulting from movement of proof mass 306 towards bottom electrode 304. Comparator 314 compares output voltage 322 with reference voltage 316, and generates output 324 to DLL circuit 318. Output 324 is a high voltage if output voltage 322 is greater than reference voltage 316. Output 324 is a low voltage if output 322 is less than reference voltage 316. For example, output 324 is a positive voltage if output voltage 322 is greater than reference voltage 316, and a negative voltage if output 322 is less than reference voltage 316. When DLL circuit 318 receives a high voltage for output 324, i.e., output voltage 322 greater than reference voltage 316, DLL circuit 318 terminates measurement of the time period, and forwards the measurement to processor 320. Processor 320 calculates acceleration experienced by the accelerometer based on the time measurement. The periodic voltage supplied by voltage source 308 causes movement of proof mass 306 (e.g., on a rising edge), and allows proof mass 306 to return to its rest position (e.g., on a falling edge). Reversing the voltage applied to bottom electrode 304 periodically helps prevent excess charge build-up on the electrode, and helps maintain measurement accuracy and reliability of the accelerometer.
Reference voltage 316 corresponds to a preset position for proof mass 306. This calibration is performed at manufacture of the accelerometer. Alternatively, the calibration can be performed automatically during operation of the accelerometer, details for which are provided later in the disclosure. When comparator 314 determines that output voltage 322 is greater than reference voltage 316, proof mass 306 has passed the preset position. The displacement of proof mass 306 to reach the preset position is retrieved from memory of processor 320. In one embodiment, the preset position is around 10% of the distance between proof mass 306 and bottom electrode 304 from the rest position of proof mass 306. In one embodiment, the preset position ranges from around 50 nm to around 200 nm from the rest position of proof mass 306. Processor 320 also receives from DLL circuit 318 a measurement of time taken by proof mass 306 to reach the preset position. Processor 320 calculates a magnitude of acceleration experienced by the accelerometer based on the displacement and the time measurement according to the following:
a=2*x/t2 (1)
Furthermore, processor 320 calculates a direction of the acceleration. Assuming no external acceleration, proof mass 306 takes a certain period of time to reach the preset position. This period of time can be termed as the threshold time period. If the time measurement provided by DLL circuit 318 is higher than the threshold time period, then the direction of acceleration is away from the top electrode and towards the bottom electrode. Alternatively, if the time measurement is lower than the threshold time period, then the direction of acceleration is away from the bottom electrode and towards the top electrode.
In one embodiment, processor 320 determines acceleration experienced by the accelerometer based on the time measurement by retrieving an acceleration value corresponding to the time measurement from a look-up table. Further details for this embodiment are described later in the disclosure with respect to an autocalibration process.
In one embodiment, processor 320 calculates displacement of proof mass 306 based on capacitance resulting from movement of proof mass 306. Charge amplifier 310 outputs voltage 322 proportional to the changing capacitance resulting from movement of proof mass 306 towards bottom electrode 304. Processor 320 calculates proportionality factor
which is described later in the disclosure. The displacement of proof mass 306 and the changing capacitance are then related according to the following:
Once the relationship between the changing capacitance and the displacement are known, the capacitance corresponding to a displacement can be determined. For example, the capacitance corresponding to the displacement for the preset position is determined. Reference voltage 316 corresponding to the preset position is set based on the corresponding capacitance.
In an alternative embodiment, reference voltage 316 corresponds to a preset speed for proof mass 306. Instead of charge amplifier 310, a current amplifier is provided. The current amplifier includes operational amplifier 311 connected to a resistor (instead of capacitor 312) in a similar configuration. The current amplifier is a current-to-voltage converter and outputs voltage 322 proportional to the current sensed at the bottom electrode 304. When comparator 314 determines that output voltage 322 is greater than reference voltage 316, proof mass 306 has passed the preset speed. The time measurement for proof mass 306 to reach the preset speed is provided to processor 320 by DLL circuit 318. As such, processor 320 calculates acceleration experienced by the accelerometer based on the preset speed and the time measurement according to the following:
a=v/t (2)
In one embodiment, processor 320 calculates speed of proof mass 306 based on current sensed at the bottom electrode 304. The current amplifier outputs voltage 322 proportional to the current iC sensed at the bottom electrode 304, which is proportional to the speed of proof mass 306, {dot over (x)}, as described below:
In one embodiment, processor 302 controls a voltage source to apply a current through bottom electrode 304 for generating a local magnetic field {right arrow over (B)}cal orthogonal to the direction of movement of proof mass 306, and receives a measurement for voltage vL generated across proof mass 306 in a direction orthogonal to both the magnetic field and the direction of movement. Using the Lorentz Force equation, speed {dot over (x)} for proof mass 306 is calculated from:
v
L=(Bcal·l){dot over (x)} (15)
where l is the length of proof mass 306, and (Bcal·l) is a design parameter. Relative variation of value (Bcal·l) due to process tolerances and temperature variations is expected to be small, and therefore, can be considered approximately constant for the operation of the accelerometer.
Given speed {dot over (x)} for proof mass 306, the proportionality factor
can be calculated using equation (14). Local magnetic field {right arrow over (B)}cal can be turned on periodically to calculate the proportionality factor, and then turned off. The proportionality factor is then used to calculate the speed {dot over (x)} for proof mass 306. The threshold current iC max that needs to be detected by the current amplifier can be calculated based on the proportionality factor. In one embodiment, threshold current iC max is kept constant while processor 302 calculates variable
to determine speed {dot over (x)} for proof mass 306, and consequently, the acceleration experienced by proof mass 306.
During operation of the accelerometer, a periodic voltage, e.g., a square voltage, is supplied by voltage source 308 to bottom electrode 304 and DLL circuit 318. Another periodic voltage synchronized with voltage source 318 is supplied by voltage source 326. However, voltage source 326 supplies a voltage having a different magnitude than voltage source 318. The supplied voltages create respective electric fields and associated electromotive forces across bottom electrode 304 and proof mass 306, and across top electrode 302 and proof mass 306, respectively. The supplied voltage from voltage source 318 also initiates DLL circuit 318 to start measuring a time period. The required resolution or sensitivity of DLL circuit 318 is reduced (compared to the DLL circuit in
To summarize the operation of an accelerometer as described with reference to
At step 404, control circuitry of the accelerometer determines when the proof mass has reached a preset position. With the aid of a charge amplifier, the control circuitry outputs a voltage proportional to the changing capacitance resulting from movement of the proof mass towards the bottom electrode. The control circuitry then compares the voltage to a reference voltage, which indicates that the proof mass has reached the preset position. When the control circuitry receives indication that the proof mass has reached the preset position, the control circuitry terminates measurement of the time period by the DLL circuit, and forwards the measurement to a processor. The displacement of the proof mass to reach the preset position is retrieved from memory of the processor. Alternatively, the control circuitry determines whether the proof mass has reached a preset speed with the aid of a current amplifier, and forwards to the processor a time measurement for the proof mass to reach the preset speed.
At step 406, the processor calculates acceleration experienced by the accelerometer based on the displacement and the time measurement. Alternatively, the processor receives a speed and a time measurement and calculates acceleration experienced by the accelerometer based on the speed and the time measurement.
We now describe process flow steps for fabricating an accelerometer that is operated as described with respect to
In one aspect, an autocalibration process is used to automatically and/or periodically calibrate the accelerometer to account for changes in component properties over time or due to process variations. One or more parameters of the accelerometer can be automatically calibrated to improve accuracy of a measurement provided by the accelerometer. In one embodiment, the parameters determined are a proportionality factor of applied voltages V1 and V2, a mechanical quality factor of the accelerometer, a resonant frequency of the accelerometer, and an effective resonant frequency of the accelerometer.
The proportionality factor of the applied voltages for an embodiment of the accelerometer where each voltage's respective effects on the proof mass are fully offset is set forth below. If there are no process variations during manufacture of the accelerometer, then simply voltages of equal magnitude can be used. However, if there are process variations, the voltages are determined as follows. Assume the top electrode is separated a distance g1 from the proof mass, has an effective area A1, and generates a capacitance C1 with the proof mass. Assume the bottom electrode is separated a distance g2 from the proof mass, has an effective area A2, and generates a capacitance C2 with the proof mass. The electrostatic force Fe generated by these two electrodes when voltages V1 and V2 are applied to them respectively, and when proof mass is displaced by a distance x, is calculated as:
The relationship between the voltages applied to the top and bottom electrodes respectively such that their effects on the proof mass are fully offset is calculated as:
which is equivalent to:
If the electrodes of the accelerometer are symmetrical and the accelerometer has zero process variations (i.e., g1=g2 and A1=A2), the required voltages are the same (V2=V1). If there are process variations, the proportionality factor
needed in order to satisfy equation (6) can be determined by applying only voltage V1 to the bottom electrode and then turning it off and applying voltage V2 of equal value to the top electrode and turning it off. The time elapsed t1 and t2 in each case for the proof mass to reach the preset position is measured. Based on this data, the proportionality factor is calculated as:
The proportionality factor
is alternatively determined based on the current flowing the proof mass. Either voltage V1 or V2 is applied at a fixed value, and the other voltage is varied from a low voltage value to a high voltage value. As the voltage value is varied, the direction of the proof mass changes and the current flow through the proof mass is reversed. The voltage value where this change occurs is where the two electrostatic forces are made equal. The proportionality factor is then determined by inserting the fixed voltage value and the varied voltage value into equation (6), and the voltages V1 or V2 are set accordingly.
The mechanical quality factor Q of the accelerometer is a dimensionless parameter that describes how under-damped an oscillation is. When electrostatic forces are applied to the proof mass, and then disconnected, the proof mass resonates for a period of time before it reaches to a rest position. The mechanical quality factor Q can be measured by disconnecting the electrostatic forces and counting the number of cycles N that it takes for the proof mass to reach its rest position. The mechanical quality factor Q is then calculated as:
Next, we discuss how to determine the resonant frequency ω0 and the effective resonant frequency ω0T of the accelerometer. In this case, either voltage V1 or V2 is applied as an AC voltage. A range of frequency values is applied around an expected resonant frequency, and the frequency which produces a larger displacement of the proof mass is determined. In cases with a large mechanical quality factor, Q, the frequency resolution fr of the range of frequency value is calculated as:
The effective resonant frequency ω0T is the resonant frequency when a voltage is applied to either electrode. This resonant frequency value is expected to be complex and cannot be measured directly for embodiments having an unstable equilibrium between the proof mass and electrodes of the accelerometer. However, the resonant frequency value can be measured for embodiments having a stable state as described above with reference to resonant frequency ω0. Voltage V1 is applied such that the proof mass and electrodes are in a stable state, typically a low voltage value, and parameter D is determined from the equation below:
In one embodiment, a processor included in an accelerometer (e.g., processor 320 in
In an alternative embodiment, a processor included in an accelerometer determines acceleration experienced by the accelerometer based on the displacement for the accelerometer's proof mass and autocalibrated parameter values for an operating voltage V0 and resonant frequency ω0. In one embodiment, voltage V0 ranges from around 1V to around 2V. The acceleration a is calculated according to the following:
a=ω
0
2
x+x
0
−B (11)
The offset x0 corresponds to displacement of the proof mass at a rest position. In order to determine x0, the processor controls a voltage source to apply a voltage V at one of the electrodes, and generate a new resonant frequency ω20T. However, applying this voltage V generates additional electrostatic force that affects the rest position of the proof mass. This adds another variable to the equation represented by term B in equation (11). In order to determine B, the processor controls the voltage source to apply another voltage nV, which is n times voltage V, and results in a new resonant frequency n2ω20T. Assuming the displacement of the proof mass to be x1 at resonant frequency ω0, x2 at resonant frequency ω20T, and x3 at resonant frequency n2ω20T, the offset x0 and term B can be calculated from the following system of equations:
a=ω
0
2(x1−x0)=ω0T2(x2−x0)−B=n2ω0T2(x3−x0)−n2B (12)
Once x0 and B are known, the processor determines the acceleration experienced by the accelerometer using the displacement of the proof mass x and the resonant frequency ω0 in equation (11). The displacement of the proof mass x can be determined with the aid of a charge amplifier as described with reference to
Applicants consider all operable combinations of the embodiments disclosed herein to be patentable subject matter. Those skilled in the art will know or be able to ascertain using no more than routine experimentation, many equivalents to the embodiments and practices described herein. For example, though the accelerometer proof mass has been described as having out-of-plane movement (z direction), the embodiments and practices may be equally applicable to an accelerometer proof mass having in-plane movement (i.e., x and/or y directions). Accordingly, it will be understood that the systems and methods described herein are not to be limited to the embodiments disclosed herein, but is to be understood from the following claims, which are to be interpreted as broadly as allowed under the law. It should also be noted that, while the following claims are arranged in a particular way such that certain claims depend from other claims, either directly or indirectly, any of the following claims may depend from any other of the following claims, either directly or indirectly to realize any one of the various embodiments described herein.
This Application claims the benefit of U.S. Provisional Patent Application Ser. No. 61/356,272 filed on Jun. 18, 2010, which is incorporated by reference herein in its entirety.
Number | Date | Country | |
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61356272 | Jun 2010 | US |