The present invention relates to acoustic devices and modules including the same.
Japanese National Patent Publication No. 2015-530030 describes a microphone assembly. On a lower surface of this microphone assembly, a portion called a port for entry of sound directed toward an MEMS device is provided. An annular electrode is provided to surround this port. In mounting such an acoustic device on a surface of some kind of mount substrate, solder mounting is carried out. Specifically, solder mounting is carried out by attachment of solder to the annular electrode provided on the lower surface of the acoustic device. Solder is arranged annularly and structured to surround the port.
In solder mounting, gas may be generated from solder itself and bubbles caused by this gas may be confined in the solder and remain as voids in the solder. Gas may be generated not only from the solder itself but also from the mount substrate, in particular, from a connection electrode on the mount substrate, and such bubbles caused by gas may similarly remain as voids in solder. When a void caused for any reason is larger than a width of the annular electrode, solder which should annularly be continuous may become discontinuous. Specifically, an inner side and an outer side of the port communicate with each other and a sound leakage path may be produced. In order to avoid such a situation, the electrode should have a width equal to or larger than a certain width. An increase in the width of the annular electrode inevitably leads to an increase in the size of the substrate of the microphone assembly for arrangement of such an electrode. Consequently, a reduction in size as a whole is impeded.
Example embodiments of the present invention provide acoustic devices and modules in each of which a void in solder is less likely during solder mounting.
An acoustic device according to an example embodiment of the present invention includes a substrate including a first surface and a second surface that faces a side opposite to the first surface, the substrate being provided with an opening, an acoustic MEMS element fixed to the first surface to cover the opening, an annular electrode surrounding the opening on the second surface, and a solder resist layer covering the second surface adjacently to the annular electrode on an outer side and an inner side of the annular electrode, in which the solder resist layer includes a first cutaway portion to connect a first portion and a second portion to each other, the first portion being any portion in an edge of the annular electrode, the second portion being any portion in an edge of the substrate.
According to example embodiments of the present invention, even when an outgas is generated from solder attached to the annular electrode or the mount substrate in a reflow step during soldering, an outgas can escape through the first cutaway portion. Therefore, acoustic devices in each of which a void in solder is less likely can be provided.
The above and other elements, features, steps, characteristics and advantages of the present invention will become more apparent from the following detailed description of the example embodiments with reference to the attached drawings.
A dimensional ratio shown in the drawings does not necessarily faithfully represent an actual dimensional ratio and a dimensional ratio may be exaggerated for the sake of convenience of description. A concept up or upper or down or lower mentioned in the description below does not mean absolute up or upper or down or lower but may mean relative up or upper or down or lower in terms of a shown position.
“MEMS” herein is an abbreviation of micro electro mechanical systems. An “acoustic MEMS element” is a collective denotation of an MEMS microphone, a piezoelectric micro-machined ultrasonic transducer (pMUT), a capacitive micro-machined ultrasonic transducer (cMUT), an MEMS speaker, and the like.
An acoustic device according to a first example embodiment of the present invention will be described with reference to
Acoustic device 101 includes substrate 2, an acoustic MEMS element 8, an annular electrode 16, and a solder resist layer 17. Substrate 2 includes a first surface 2a and a second surface 2b that faces a side opposite to first surface 2a. Substrate 2 includes an opening 2e. Opening 2e is a through hole. Acoustic MEMS element 8 is fixed to first surface 2a to cover opening 2e. Acoustic MEMS element 8 is fixed to first surface 2a of substrate 2 with a die bonding agent 11. Die bonding agent 11 is a thermosetting adhesive. Acoustic MEMS element 8 includes a membrane portion. A region of acoustic MEMS element 8 surrounded by a dashed line in
As shown in
As shown in
As shown in
In the present example embodiment, as shown in
Solder resist layer 17 includes first cutaway portion 21 in the present example embodiment. Therefore, even when an outgas is generated from solder attached to annular electrode 16 or the mount substrate in the reflow step in mounting acoustic device 101 by soldering, an outgas can escape through first cutaway portion 21. Therefore, a probability that an outgas is confined in solder to become a void can be reduced or prevented. In other words, according to the present example embodiment, the acoustic device in which a void in solder is less likely to occur during solder mounting with the use of the annular electrode surrounding the port can be obtained. The reduced likeliness of a void in solder means that annular electrode 16 may be reduced in size, which consequently leads to a reduction in size of the acoustic device as a whole.
Though
An acoustic device according to a second example embodiment of the present invention will be described with reference to
The present example embodiment can also obtain the advantageous described in the first example embodiment. Furthermore, since first cutaway portion 21 is provided at the position where the distance between first portion 31 and second portion 32 is shortest in the present example embodiment, a length of a path through which an outgas passes to escape is short. Therefore, the outgas can efficiently escape.
In the example shown in
As shown in the present example embodiment, preferably, a plurality of first cutaway portions 21 are provided in second surface 2b and the plurality of first cutaway portions 21 are symmetrically positioned. By adopting this construction, warpage of substrate 2 due to thermal stress in thermal curing of die bonding agent 11, conductive adhesive 12, or the like can be reduced or prevented.
An acoustic device according to a third example embodiment of the present invention will be described with reference to
Though two conductor vias 40 are provided in the example shown in
The present example embodiment can also obtain the advantageous described in the first example embodiment. Furthermore, since via exposed portion 40a which is the portion where conductor via 40 is exposed on the side of second surface 2b is recessed relative to second surface 2b in the present example embodiment, an outgas generated from solder can be guided to via exposed portion 40a in the reflow step. Since the outgas can be guided to via exposed portion 40a and thereafter can escape through first cutaway portion 21, the outgas can efficiently be exhausted.
An acoustic device according to a fourth example embodiment of the present invention will be described with reference to
The present example embodiment can also obtain the advantageous described in the first example embodiment. Furthermore, since a cross-sectional area over which annular electrode 16 and first cutaway portion 21 are in contact is large in the present example embodiment, an outgas generated from solder arranged on annular electrode 16 can efficiently escape. As shown in the present example embodiment, when the width of first cutaway portion 21 is narrow at the portion where it is in contact with the outer edge of substrate 2, entry of particles, corrosive gas, or the like from an outer periphery of acoustic device 104 into first cutaway portion 21 can be reduced or prevented.
Though an example in which first cutaway portion 21 has the narrowest width in the portion where it is in contact with the outer edge of substrate 2 is shown in the present example embodiment, the portion where first cutaway portion 21 is narrow in width is not limited to the portion where it is in contact with the outer edge of substrate 2. For example, a construction as shown in
Alternatively, a construction as shown in
Second width W2 is not necessarily the narrowest width. A portion having second width W2 as some width narrower than first width W1 should only be present at any portion in first cutaway portion 21.
An acoustic device according to a fifth example embodiment of the present invention will be described with reference to
The present example embodiment can also obtain the advantageous described in the first example embodiment. In the present example embodiment, since first cutaway portion 21 does not communicate with an outer edge portion, dicing chips resulting from dicing of substrate 2 do not adhere to or remain in first cutaway portion 21. Therefore, there is no possibility that dicing chips that adhere or remain move in a subsequent step and adhere again to annular electrode 16 to cause defective mounting, or that dicing chips come in through opening 2e toward first surface 2a to cause break of acoustic MEMS element 8 or variation in characteristics. When there is a concern about such a defect caused by dicing chips in a conventional example, a cleaning step is performed after a dicing step. In this case, however, acoustic MEMS element 8 may be broken due to the cleaning step. In the present example embodiment, there is no possibility that dicing chips adhere to or remain in first cutaway portion 21, and hence the cleaning step does not have to be performed and break of acoustic MEMS element 8 can be prevented. Therefore, an assembly step can also be simplified.
Though an example in which the width of first cutaway portion 21 provided on the inner side of annular electrode 16 gradually decreases with distance from annular electrode 16 is shown, first cutaway portion 21 may have a constant width. A manner of variation in width of first cutaway portion 21 may be any manner of variation other than a tapered manner or a straight manner.
An acoustic device according to a sixth example embodiment of the present invention will be described with reference to
In acoustic device 106, solder resist layer 17 includes first cutaway portion 21 to connect first portion 31 which is any portion in the outer edge of annular electrode 16 and second portion 32 which is any portion in the outer edge of substrate 2 to each other. Furthermore, in acoustic device 106, solder resist layer 17 includes a second cutaway portion 22 which is a passage through which gas can pass to connect a third portion 33 which is any portion in an inner edge of annular electrode 16 and a fourth portion 34 which is any portion in an edge of opening 2e to each other. In other words, the cutaway portion in solder resist layer 17 is provided on each of the inner side and the outer side of annular electrode 16.
Since solder resist layer 17 includes the cutaway portion on each of the outer side and the inner side of annular electrode 16 in the present example embodiment, an outgas generated from solder can efficiently escape through the cutaway portions.
A module according to a seventh example embodiment of the present invention will be described with reference to
Module 301 in the present example embodiment includes acoustic device 101 described in the first example embodiment and a mount substrate 210 provided with a connection electrode 211 on a surface thereof. Acoustic device 101 is mounted on mount substrate 210 while annular electrode 16 and connection electrode 211 are electrically connected to each other with solder 212 being interposed. Mount substrate 210 includes an opening. Acoustic device 101 is arranged such that opening 2e in substrate 2 is located at a position corresponding to the opening in mount substrate 210. Though not shown in
Even when an outgas is generated from solder 212 or mount substrate 210 in the reflow step in mounting acoustic device 101 with the use of solder 212 in the present example embodiment, an outgas can escape through first cutaway portion 21. Therefore, a probability that an outgas is confined in solder 212 to become a void can be lowered. In other words, a module in which a void in solder is less likely in solder mount with the use of the annular electrode arranged to surround the port can be obtained.
Though an example in which module 301 includes acoustic device 101 is illustrated and described, the acoustic device described in any example embodiment above may be provided instead of acoustic device 101.
A plurality of example embodiments of the example embodiments above may be adopted as being combined as appropriate.
While example embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.
Number | Date | Country | Kind |
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2021-178068 | Oct 2021 | JP | national |
This application claims the benefit of priority to Japanese Patent Application No. 2021-178068 filed on Oct. 29, 2021 and is a Continuation Application of PCT Application No. PCT/JP2022/032599 filed on Aug. 30, 2022. The entire contents of each application are hereby incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2022/032599 | Aug 2022 | WO |
Child | 18632485 | US |