1. Technical Field
The present invention relates to a bonding apparatus and more particularly to a bonding apparatus in which a bonding head is carried on a moving table that is driven by an X motor and a Y motor.
2. Description of the Related Art
In wire bonding apparatuses, die bonding apparatuses and the like, a mechanism for moving the bonding head that performs bonding work to arbitrary positions is required. The so-called stacked type XY table mechanism described in Japanese Patent Application Laid-Open (Kokai) No. 2002-329772 is known as a moving mechanism for the bonding head in conventional bonding apparatuses. In this stacked type XY table mechanism, an X table that is driven in the X direction by an X motor and a Y table that is driven in the Y direction by a Y motor are provided one on the other to be stacked. For example, the Y table that moves in the Y direction is provided on top of the X table that moves in the X direction, and a bonding head is mounted on top of the Y table. As a result, the bonding head is movable to arbitrary positions in the XY plane by driving the X motor and Y motor.
By thus using a stacked type XY table mechanism, it is possible to move the bonding head to arbitrary positions, so that bonding work can be performed; however, the stacked structure involves several problems.
For example, in cases where the Y table and bonding head are moved in the Y direction over the X table, the positions of the centers of gravity of the Y table and bonding head on the X table move as the Y table is moved. Thus, the distance between the position of the center of gravity of the table as a whole and the acting point of the driving force fluctuates according to the position of the Y table.
Furthermore, apart from the problem of a shift in the position of the center of gravity in the XY plane and the acting point of the driving force, in the stacked structure is used, it is difficult to cause the driving force to act on the position of the center of gravity in the Z direction.
Thus, in a bonding apparatus that uses the stacked type XY table mechanism of the prior art, the position of the center of gravity of the moving table on which the bonding head is mounted and the acting point of the driving force of the driving motors deviate or fluctuate. As a result, there may be insufficient transmission of the driving force; furthermore, excessive vibration or excessive deformation may occur, thus interfering with the high-speed driving or high-precision positioning of the bonding head.
Accordingly, it is an object of the present invention to provide a bonding apparatus that allows an increase in the movement speed of a bonding head in a bonding apparatus.
It is another object of the present invention to provide a bonding apparatus in which the positioning precision of the bonding head is further improved.
The above objects are accomplished by a unique structure of the present invention for a bonding apparatus that includes a moving table, which is movable arbitrarily in the XY plane on a base by the driving of an X motor and by the driving of a Y motor, and a bonding head, which is mounted on this moving table, and in the present invention:
In the bonding apparatus of the present invention, it is preferable that at least one selected from the group consisting of the X joint portion, Y joint portion, X shaft-supporting portion and Y shaft-supporting portion have a shaft-supporting mechanism in which two plate springs are disposed substantially perpendicular to each other, and both end portions of the respective plate springs are respectively connected to two objects of shaft-supporting so that such two objects of shaft-supporting are provided with freedom only in the rotational direction (or so that such two objects are disposed so as to be rotatable).
Furthermore, in the bonding apparatus of the present invention, it is preferable that the bonding apparatus comprise a rotation regulating mechanism that regulates the rotation of the moving table with respect to the base.
Furthermore, in the bonding apparatus of the present invention, it is preferable that the bonding apparatus comprise a fluid supporting mechanism that fluid-supports the moving table on the base.
In addition, it is preferable that the X joint portion and Y joint portion be disposed substantially in the position of the center of gravity of the moving table including the bonding head.
Furthermore, in the bonding apparatus of the present invention, it is preferable that the axial direction of the X motor have an inclination of approximately +45 degrees with respect to the axial direction of the neutral position of the bonding head in the XY plane, and the axial direction of the Y motor have an inclination of approximately −45 degrees with respect to this axial direction of the above-described neutral position.
In the above-described construction of the present invention, the X movable element of the X motor is movable linearly in the direction of the X axis while being shaft-supported so that this X movable element is rotatable about the Z axis, and the tip end of this X movable element is shaft-supported on the moving table so that this X movable element is rotatable. Furthermore, the Y movable element of the Y motor is movable linearly in the direction of the Y axis while being shaft-supported so that this Y movable element is rotatable about the Z axis, and the tip end of this Y movable element is shaft-supported on the moving table so that this Y movable element is rotatable. In this structure, only a single moving table is provided, and the tip end of the X movable element and tip end of the Y movable element are respectively shaft-supported on this single moving table. For example, when the X movable element is driven in the X direction, the tip end of this X movable element moves over the moving table in the X direction; and in this case, the Y movable element rotates as a result of the rotational function of the Y joint portion that is shaft-supported on the moving table, and the Y shaft-supporting portion, so that the Y movable element can follow the movement of the moving table. The same action occurs when the Y movable element is driven in the Y direction.
Accordingly, a single moving table is moved to an arbitrary position in the XY plane by being driven by an X motor and a Y motor, without providing an X table driven by an X motor and a Y table driven by a Y motor one on the other as in the prior art. Since there is only a single moving table, the position of the center of gravity of the table that includes the bonding head that is mounted on this table is fixed, so that there is no fluctuation in the distance between the acting point of the driving force of the X motor and the acting point of the driving force of the Y motor. Accordingly, driving of the moving table is performed in a constantly stable manner, the movement speed of the bonding head increases, and the positioning precision further improves.
Furthermore, by using shaft-supporting parts in which two plate springs are disposed in substantially perpendicular directions so that two objects of shaft-supporting are provided with freedom only in the rotational direction (or so that such two objects are disposed so that they are rotatable), it is possible to accomplish a shaft-supporting by a simple structure.
Furthermore, since a rotation regulating mechanism is provided, it is possible to regulate the rotation of the moving table with respect to the base.
Furthermore, since a fluid support mechanism is provided, the moving table can be fluid-supported on the base. Thus, the moving load of the moving table decreases, and it is possible to increase the movement speed of the bonding head and to improve the positioning precision.
Furthermore, since the place where the X motor is set with a shaft-supporting joint on the moving table and the place where the Y motor is set with a shaft-supporting joint on the moving table are set as approximately the position of the center of gravity of the moving table that includes the bonding head, the acting points of the driving forces and the position of the center of gravity substantially coincide, and the generation of excessive vibration and excessive deformation of such places can be suppressed.
Furthermore, in the present invention, the axial direction of the X motor and the axial direction of the Y motor have respective inclinations of approximately 45 degrees in opposite directions with respect to the axial direction of the neutral position of the bonding head. Accordingly, both the X motor and the Y motor can cause a driving force to act symmetrically on the bonding head, so that the apparent propulsion force with respect to the bonding head is a combined force of the X motor and Y motor and can be set at approximately 1.4 times the propulsion force of a single motor. Here, the axial direction of the neutral position of the bonding head refers to the direction of the long axis of the bonding head (though the bonding head ordinarily having a long axis) in a neutral state in which no driving force is received from the X motor or Y motor.
An embodiment of the present invention will be described in detail below with reference to the accompanying drawings. Below, the bonding apparatus will be described as a wire bonding apparatus; however, the bonding apparatus may also be a die bonding apparatus, face-down bonding apparatus or the like.
In
The X motor part 20 and Y motor part 50 are respectively comprised of linear motors that have substantially the same constituent elements, and the tip ends of the movable elements of these motor parts are respectively connected to the moving table 60. The X and Y motor parts 20 and 50 function to move the moving table 60 and bonding head 70 to arbitrary positions in the XY plane by controlling the driving of the X motor part 20 and Y motor part 50.
The X motor part 20 and Y motor part 50 are substantially the same except for the fact that the tip end connecting positions with the moving table 60 are different; accordingly, the same constituent elements are labeled with the same symbols. Accordingly, though the construction of the X motor part 20 will be described mainly below, the phrase “X direction” and the like can be replaced with and read on “Y direction” and the like for the construction of the Y motor part 50.
The X motor part 20 comprises a fixed element 22 and a movable element 24, and the fixed element 22 includes a yoke 26 and a permanent magnet 28. The movable element 24 includes a movable coil 30 which is disposed so that this coil cuts across the magnetic flux formed by the yoke 26 and permanent magnet 28 of the fixed element 22, and the movable element 24 further includes a tip end 32 that is connected to the movable coil. The movable coil 30 is connected to a driving circuit which is not shown in the drawings, so that a driving current flows through the movable coil 30 in accordance with a driving signal from the control section 14, thus interacting with the magnetic flux formed by the fixed element 22, so that a driving force is provided in the X direction shown in
A movable ring 34 is connected to the outside of the movable coil 30. The movable ring 34 is a ring member, and it has a shape that surrounds the outer circumference of the yoke 26 of the fixed element 22 in a plane perpendicular to the direction of the long axis of this yoke 26, i.e., in the YZ plane shown in
Disposed on the outside of the fixed element 22 is a guide rail stand 40 that has guide rails 38 that extend in the X direction. The guide rail stand 40 is disposed in a constant fixed dispositional relationship with the fixed element 22. The guide rails 38 are disposed on the upper side and lower side (the guide rail on the lower side not shown in
A shaft-supporting mechanism 36 is disposed between the linear guide 37 and the movable ring 34. The shaft-supporting mechanism 36 is a rotating connecting part that has the function of connecting the movable ring 34 to the linear guide 37 and supporting the movable ring 34 so that this movable ring is rotatable about the Z axis. Accordingly, as a result of the action of the shaft-supporting mechanism 36, the movable ring 34 is rotatable about the Z axis while advancing linearly in the X direction along the linear guides 37. Since the movement of the movable ring 34 is the same as the movement of the movable coil 30, i.e., the movable element 24, the movable element 24 is rotatable about the Z axis while advancing linearly in the X direction.
The tip end 32 of the movable element 24 has the function of transmitting the movement of the movable coil 30 to the moving table 60. The tip end 32 can be constructed as a plate member or the like which is connected to the movable coil 30 and extends toward the moving table 60 via an opening in the front surface of the fixed element 22. The movable element 24 and moving table 60 are connected by a joint mechanism 42 so that they are rotatable about the Z axis shown in
In
It is preferable that the joint mechanism 42 of the X motor part 20 and the joint mechanism 52 of the Y motor part 50 be disposed as close as possible to the position of the center of gravity of the overall moving table including the bonding head 70.
Furthermore, as shown in
For the shaft-supporting mechanism 36 and joint mechanisms 42 and 52, a general rotating shaft-supporting mechanism comprising a combination of a shaft and a hole or the like can be employed.
The shaft-supporting mechanism 100 shown in
More specifically, in this structure of
Furthermore, in the first object 102, a connecting surface 110 on first side and a connecting surface 111 on the second side are perpendicular to each other; and in the second object 104, a connecting surface 112 on first side and a connecting surface 113 on the second side are perpendicular to each other. Furthermore, the connecting surface 110 on the first side of the first object 102 and the connecting surface 112 on the first side of the second connecting object 104 are disposed so that these surfaces are parallel to each other, and the connecting surface 111 on the second side of the first object 102 and the connecting surface 113 on the second side of the second object 104 are disposed so that these surfaces are parallel to each other. With this positional relationship, one end of the first plate spring 106 is connected to the connecting surface 110 on the first side of the first object 102, and the other end is connected to the connecting surface 112 on the first side of the second object 104. Likewise, one end of the second plate spring 108 is connected to the connecting surface 111 on the other side of the first object 102, and the other end is connected to the connecting surface 113 on the other side of the second object 104.
With the above structure, the first object 102 and the second object 104 are given freedom only in rotation (or the objects are rotatable) about the axis 120 perpendicular to the plane at which the two spring plates 106 and 108 cross at right angles. By way of providing the shaft-supporting mechanisms 36 with this structure 100 shown in
Returning now to
In this moving table 60, a stand 62 is caused to rise in a substantially vertical attitude on a plate-form table 64. The stand 62 is, at a portion of its surface, connected to the tip end 32 of the movable element 24 of the X motor part 20 by the joint mechanism 42. The stand 62 is attached at its tip end with a bonding head 70 that has a capillary 72 used for executing bonding work. It is preferable that the joint mechanism 42 be disposed in the vicinity of the three-dimensional position of the center of gravity of the moving table 60 as a whole including the bonding head 70. More specifically, it is preferable that the joint mechanism 42 be disposed not only in the vicinity of the position of the center of gravity in the XY plane, but also in the vicinity of the position of the center of gravity in the Z direction. With this structure, it is possible to cause the acting point of the driving force of the X motor part 20 and the acting point of the driving force of the Y motor part 50 to coincide substantially with the three-dimensional position of the center of gravity of the moving table 60 as a whole including the bonding head 70 that is to be moved; and as a result, a high speed movement and a high-precision positioning of the bonding head 70 are possible.
The plate-form table 64 is movable in the XY plane while being caused to float above the base 90 by a fluid support mechanism 66. It is preferable that both the undersurface of the plate-form table 64 where the fluid support mechanism 66 is formed and the upper surface of the base 90 be formed flat. Furthermore, in the fluid support mechanism 66, a pressurized gas from a gas pressure generator (not shown) is supplied to the gap between the base 90 and the plate-form table 64, so that the plate-form table 64 floats upward with respect to the base 90, while the gap between the base 90 and the plate-form table 64 is maintained as an appropriate gap by applying suction to this gap by means of a vacuum apparatus (not shown). With the use of this fluid support mechanism 66, it is possible to lighten the load on the moving table and to achieve high-precision positioning.
The moving table 60 includes a rotation regulating mechanism 80 that regulates the moving table 60 so that the moving table 60 does not rotate in the XY plane.
More specifically, a guide rail 85 is disposed on the upper surface of the plate-form table 64 along the X′ direction; and corresponding to the guide rail 85, a linear guide 86 which has a guide direction in the X′ direction is disposed on the undersurface of the upper regulating plate 82. Likewise, a guide rail 87 is disposed on the upper surface of the lower regulating plate 84; and corresponding to the guide rail 87, linear guides 88 which has a guide direction in the Y′ direction is disposed on the undersurface of the upper regulating plate 82. Thus, the rotation of the moving table 60 can be regulated.
In
The operation of the bonding apparatus constructed as above will be described below. As one example, a case will be described in which the bonding head 70 is caused to move by an arbitrary amount ΔX in the +X direction shown in
In this case, a driving signal corresponding to ΔX is first sent to a driving circuit (not shown) from the control section 14, and a driving current corresponding to ΔX is supplied from the driving circuit to the X motor part 20. More specifically, a driving current is supplied to the movable coil 30; and as a result, the movable element 24 is moved by +ΔX with respect to the fixed element 22. In other words, the tip end 32 of the movable element 24 causes the stand 62 of the moving table 60 to move by +ΔX via the joint mechanism 42. Since the plate-form table 64 is fluid-supported by the fluid supporting mechanism 66 together with the stand 62 under the regulation of the rotation regulating mechanism 80, the table 64 is smoothly moved by +ΔX while floating above the base 90.
When the above movement is made, the tip end 32 of the movable element 24 of the Y motor part 50 that is connected to the stand 62 by the joint mechanism 52 in a rotatable manner also attempts to move by +ΔX. However, since a movement command has not been sent to the Y motor part 50 from the control section 14, the movable element 24 of the Y motor part 50 can only rotate about the center of the shaft-supporting mechanism 36 of the Y motor part 50. More specifically, while the stand 62 of the Y motor part 50 is pushed in the +X direction, the movable element 24 of the Y motor part 50 rotates in the clockwise direction about the shaft-supporting mechanism 36 on the plane of the drawing sheet for
The same as described above is true in a case where the bonding head 70 is moved by an arbitrary amount ΔY in the +Y direction shown in
As described above, in the present invention, the X motor and Y motor are used, the movable elements of the respective motors are provided so as to be movable in the X and Y axial directions while supporting these elements to make rotations about the Z axis, and the tip ends of the movable elements of the respective motors are connected to the moving table by means of joints that allow rotation. Accordingly, it is possible to move a single moving table to arbitrary positions in the XY plane without using a stacked table structure. Furthermore, the acting points of the driving forces of the respective motor parts can be positioned in the vicinity of the position of the center of gravity of the moving table as a whole. Accordingly, transmission of the driving force can be accomplished efficiently, excessive vibration and deformation can be suppressed, and high-speed movement of the bonding head and high-precision positioning can be accomplished.
Number | Date | Country | Kind |
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2004-172895 | Jun 2004 | JP | national |