The present invention relates to a charged particle beam device.
A charged particle beam device is a device that irradiates a sample with a charged particle beam such as an electron beam, detects secondary electrons, transmitted electrons, back scattered electrons, X-rays, and the like emitted from the sample, and generates an observation image of the sample. In order to obtain an observation image with a high spatial resolution, an electron source with high brightness is required, and for example, a cold field emission (CFE) electron source is used. In the cold field emitter that emits an electron beam by concentrating a field on a sharpened distal end of a single crystal (tip), an emission current becomes unstable because a residual gas adheres to the distal end of the tip. Therefore, a cleaning treatment of the distal end of the tip is performed by periodically applying a heating pulse.
When a heating pulse is applied, thermionic electrons may be emitted from the tip and other portions of the cold field emitter. The thermionic electron emission may greatly damage the parts of the charged particle beam device. PTL 1 discloses that, when a field and a heating pulse are applied to a cold field emitter to perform a cleaning treatment, a negative voltage is applied to a cup-shaped suppression electrode covering a portion other than the distal end of the tip to prevent undesirable thermionic electron emission from the tip and other portions.
However, in PTL 1, it is insufficient to consider temperature management of the cold field emitter to which the heating pulse is applied. The temperature of the cold field emitter is estimated from the amount of emitted thermionic electrons. However, when the thermionic electron emission from the tip and other portions is prevented, the temperature cannot be accurately estimated, and it is less likely to precisely manage the temperature.
Accordingly, an object of the invention is to provide a charged particle beam device that can precisely manage a temperature at which a cold field emitter is heated.
In order to achieve the above object, the invention provides a charged particle beam device that can precisely manage a temperature at which a cold field emitter is heated. The charged particle beam device includes: a cold field emitter including a tip having a sharpened distal end, a filament connected to the tip, and an auxiliary electrode covering the filament and having an opening from which the tip protrudes; an extraction electrode to which an extraction voltage for extracting electrons from the cold field emitter is applied; and an acceleration electrode to which an acceleration voltage for accelerating the electrons extracted from the cold field emitter is applied. When the tip and the filament are heated, thermionic electrons emitted from the tip and the filament are collected in the auxiliary electrode to measure a current by applying a positive voltage with respect to the tip to the auxiliary electrode.
The invention can provide a charged particle beam device that can precisely manage a temperature at which a cold field emitter is heated.
Hereinafter, embodiments of a charged particle beam device according to the invention will be described with reference to the accompanying drawings. The charged particle beam device is a device that irradiates a sample with a charged particle beam such as an electron beam, detects secondary electrons, transmitted electrons, back scattered electrons, X-rays, and the like emitted from the sample, and generates an observation image of the sample.
An overall configuration of a scanning electron microscope that is an example of a charged particle beam device will be described with reference to
The first vacuum chamber 605 is vacuum-pumped by an ion pump 608 and a non-evaporable getter pump 609, and a pressure is set to an ultra-high vacuum of 10−8 Pa, and more preferably set to an extreme-high vacuum of 10−9 Pa or less. A cold field emitter 201, an extraction electrode 106, and an acceleration electrode 109 are disposed inside the first vacuum chamber 605. The cold field emitter 201 is an electron source for emitting electrons using field concentration, and is held by an insulator 610 and electrically insulated from the tubular body 603. The extraction electrode 106 is an electrode to which an extraction voltage for extracting electrons from the cold field emitter 201 is applied, has a cup shape including the cold field emitter 201, and is provided with an opening through which the electron beam 601 passes on a central axis thereof. The acceleration electrode 109 is an electrode to which an acceleration voltage is applied, and is provided with an opening through which the electron beam 601 passes on a central axis thereof. When the acceleration voltage is applied to the acceleration electrode 109, a field for accelerating the electron beam 601 is formed in an acceleration space 112. A configuration of the cold field emitter 201 and a periphery thereof will be described below with reference to
The second vacuum chamber 606 is vacuum-pumped by an ion pump 611. Condenser lenses 612 are disposed in the second vacuum chamber 606. The condenser lenses 612 focus the electron beam 601.
A detector 616 is disposed in the third vacuum chamber 607. The detector 616 detects secondary electrons and back scattered electrons emitted from the sample 602. A plurality of detectors 616 may be provided, and may be disposed in the sample chamber 604, the first vacuum chamber 605, or the second vacuum chamber 606.
The sample chamber 604 is vacuum-pumped by a turbomolecular pump 613. Objective lenses 614 and the sample 602 are disposed in the sample chamber 604.
The cold field emitter 201, the extraction electrode 106, the acceleration electrode 109, the condenser lenses 612, the objective lenses 614, and the detector 616 provided in the tubular body 603 and the sample chamber 604, the ion pump 608, the turbomolecular pump 613, and the like are connected to a control unit 617. The control unit 617 is a device for controlling an operation of each unit and generating an observation image of the sample 602 based on a signal detected by the detector 616, and is, for example, a computer, an electronic board, and an electrical circuit. The control of the operation of each unit includes adjustment of a voltage or a current applied to each unit, reception of a value of a voltage or a current measured in each unit, and the like.
A display unit 618 and an input unit 619 are connected to the control unit 617. The display unit 618 is a device for displaying an observation image, and is, for example, a liquid crystal display or a touch panel. The display unit 618 may display a feature calculated from the observation image, a value of a voltage and a current applied to each unit, a value of a voltage and a current measured in each unit, and the like. The input unit 619 is a device used for inputting observation conditions and operation conditions, and is, for example, a keyboard, a mouse, or a touch panel.
An amount of the voltage or current applied to each component, an operating state of the device, and the like are recorded in the control unit 617 and displayed on the display unit 618 or a display unit of an information terminal such as a computer at a remote location at any timing, so that a user or a maintenance person can refer to the information.
For example, values such as an extraction voltage V1, an acceleration voltage V0, an auxiliary voltage Vs, and an emission current amount of the cold field emitter 201 in a steady image observation state are displayed on the display unit 618. When the emission current amount of the cold field emitter 201 is reduced to a preset value or when a predetermined time has elapsed from flashing, the display unit 618 displays that the flashing is necessary. The user or the maintenance person sees this display and performs flashing manually. The flashing may be performed automatically, or may be performed at another timing, for example, during a change in an acceleration voltage, a movement of an observation site on a sample, the exchange of observation samples, the adjustment of focal position, the adjustment of a current under various voltages, or a change in an emission current amount of an electron source.
The voltage and current applied to each unit during the flashing may be displayed on the display unit 618. For example, the acceleration voltage V0, the extraction voltage V1, and the auxiliary voltage Vs during the flashing may be displayed. Further, a current to be measured in the auxiliary electrode 202 or the extraction electrode 106 shown in
In addition, the information during the flashing may not be displayed on the display unit 618, but may be recorded in a power supply, the control unit 617, or the like. The user or the maintenance person may refer to the information at any timing. When a plurality of scanning electron microscopes are operated in parallel in a factory or the like, the operation conditions of the plurality of devices are optimized by referring to records of flashing conditions and operating states of the plurality of devices, appropriately obtaining optimum conditions, and feeding back the optimum conditions to all the devices. As a result, reproducibility of an observation image of the entire device is improved, and downtime can be reduced.
An example of the configuration of the cold field emitter 201 and the periphery thereof will be described with reference to
An extraction power supply 108 is connected between the pins 103 and the extraction electrode 106. The extraction power supply 108 applies the extraction voltage V1, which is a positive voltage with respect to the tip 101, to the extraction electrode 106. The extraction voltage V1 is, for example, about 2 kV to 4 kV. When a field is concentrated on the distal end of the tip 101 by applying the extraction voltage V1, and the intensity of the field is 3×109 V/m or more, tunnel electrons are field-emitted from the distal end of the tip 101. The tunnel electrons pass through an opening of an aperture 107 that is disposed on the central axis of the extraction electrode 106 and has the same potential as the extraction electrode 106.
An acceleration power supply 111 is connected between the acceleration electrode 109 and the tip 101. The acceleration power supply 111 applies the acceleration voltage V0, which is a positive voltage with respect to the tip 101, to the acceleration electrode 109. The acceleration voltage V0 is, for example, about 5 kV to 300 kV. That is, when the acceleration electrode 109 is at the ground potential, a voltage of about −5 kV to −300 kV is applied to the tip 101. By applying the extraction voltage V1 and the acceleration voltage V0, a field due to a voltage difference of V0−V1 is formed in the acceleration space 112 between the extraction electrode 106 and the acceleration electrode 109, and the electron beam passing through the acceleration space 112 is accelerated to the acceleration voltage V0. The field formed in the acceleration space 112 functions as an electrostatic lens to focus the electron beam. The electron beam accelerated by the acceleration space 112 passes through an opening of an aperture 110 disposed on the central axis of the acceleration electrode 109 and having the same potential as the acceleration electrode 109, and is radiated onto the sample 602.
The emission current from the distal end of the tip 101 is reduced when a hydrogen gas or an organic gas adheres to an electron emission surface of the distal end of the tip 101 as a residual gas. Therefore, a cleaning treatment called flashing in which the filament 102 and the tip 101 are heated by supplying a pulse current from the flashing power supply 113 connected between the pins 103 is periodically performed. That is, the residual gas at the distal end of the tip 101 is desorbed by the flashing, and the reduced emission current is returned to an initial value. The timing at which the flashing is performed may be determined based on an instruction from an operator, or may be automatically determined based on a reduction in the emission current from the distal end of the tip 101. The supply time of the pulse current is several seconds or shorter, and more preferably 1 second or shorter.
The organic gas such as CO and CO2 strongly adhering to the tip 101 starts to be desorbed by heating at 1600° C. or higher and is completely desorbed by heating at 1900° C. or higher. The hydrogen gas, which is a main component of the residual gas, is desorbed by heating up to 1500° C. When the cleaning is insufficient, the reproducibility of the current of the electron beam cannot be obtained, and the reproducibility of the observation image cannot be obtained. In contrast, the distal end of the tip 101 starts to be blunted (increase in curvature radius) by heating at 2200° C. or higher, and rapidly proceeds to be blunted by heating at 2400° C. or higher. When the distal end of the tip 101 is blunted, the intensity of the field at the distal end of the tip 101 decreases, and emitted tunnel electrons are reduced. Therefore, in order to obtain a predetermined current, it is necessary to increase the extraction voltage. When the tip 101 proceeds to be blunted and the voltage required for field emission exceeds the specification of the extraction power supply, the electron source reaches the end of life and is required to be replaced. From the above, the temperature during the flashing is preferably 1600° C. to 2400° C., and more preferably 1900° C. to 2200° C. That is, it is important to achieve both cleaning of the tip and long life by precisely managing the temperature at which the tip 101 and the filament 102 are heated by the flashing. The temperature during the flashing is optimized by feeding back the measurement result of the temperature to the flashing condition.
The heating at 1600° C. or higher causes the filament 102 and the tip 101 to emit thermionic electrons 205, 206, and 207. These thermionic electrons increase in an exponential manner with respect to the temperature during the flashing, and may damage each unit. Therefore, the auxiliary electrode 202 is provided as an electrode that covers the filament 102.
The auxiliary electrode 202 is held by the insulator 104 and is electrically insulated from the pin 103. The auxiliary electrode 202 has a cup shape and has an opening 203 from which the distal end of the tip 101 protrudes. A size of the opening 203 is made as small as possible in order to prevent the leakage of thermionic electrons to the outside of the auxiliary electrode 202, and for example, the diameter is 1 mm or less, and more preferably 0.6 mm or less.
A distance L between the auxiliary electrode 202 and the extraction electrode 106 is typically about 400 μm to 800 μm, and more preferably about 500 μm to 600 μm. A protrusion length T, which is a length of the distal end of the tip 101 protruding from the opening 203 of the auxiliary electrode 202, is typically about 50 μm to 750 μm, and more preferably about 50 μm to 350 μm. A diameter of the opening of the aperture 107 of the extraction electrode 106 is typically 1 mm or less, and more preferably 0.5 mm or less in order to reduce the thermionic electrons entering the acceleration space 112.
An auxiliary power supply 204 and an ammeter 116 are connected between the auxiliary electrode 202 and the pins 103. The auxiliary power supply 204 applies the auxiliary voltage Vs that is a voltage for the tip 101. The auxiliary voltage Vs is set to any one of a positive voltage, a negative voltage, and a voltage of 0 depending on the situation. For example, a positive voltage is set as the auxiliary voltage Vs during the flashing, and the auxiliary voltage Vs is typically set to 0.1 kV to 1 kV, and more preferably 0.1 kV to 0.6 kV.
When a positive voltage is set as the auxiliary voltage Vs, the thermionic electrons 205 emitted from a root side of the filament 102 among the thermionic electrons 205, 206, and 207 are incident on the auxiliary electrode 202 and are measured by the ammeter 116. A value measured by the ammeter 116 is transmitted to the control unit 617, and is converted into a temperature by using, for example, the Richardson-Dushman equation. The value measured by the ammeter 116 may be converted into the temperature using a table created by measuring a relationship between the heating temperature of the tip 101 and the filament 102 and the amount of thermionic electrons in advance. That is, most of the thermionic electrons emitted from the filament 102 are measured by the ammeter 116, and the temperature is calculated. Therefore, the temperature at which the cold field emitter is heated can be precisely managed.
The auxiliary voltage Vs is preferably higher than the extraction voltage V1. When the extraction voltage V1 is smaller than the auxiliary voltage Vs, the thermionic electrons receive a repulsive force from the extraction electrode due to a potential gradient between the auxiliary electrode 202 and the extraction electrode 106. As a result, the thermionic electrons 206 returning to the auxiliary electrode 202 among the thermionic electrons 206 and 207 passing through the opening 203 of the auxiliary electrode 202 increase. That is, more of the thermionic electrons emitted from the tip 101 and the filament 102 are measured by the ammeter 116, so that the heating temperature of the tip 101 and the filament 102 is more accurately determined. When the extraction voltage V1 is smaller than the auxiliary voltage Vs, a trajectory of the thermionic electrons is bent by the repulsive force, and the thermionic electrons 207 passing through the opening of the aperture 107 are reduced. As a result, the thermionic electrons 207 entering the acceleration space 112 can be reduced. The effect of reducing the thermionic electrons 207 entering the acceleration space 112 will be described below in Embodiment 3. The field at the distal end of the tip 101 formed by the auxiliary voltage Vs and the extraction voltage V1 during the flashing is sufficiently low, and is 3×109 V/m or less. Therefore, problems such as buildup described below and mixing of thermionic electrons into tunnel electrons do not occur.
As described above, in Embodiment 1, by applying a positive voltage with respect to the tip 101 to the auxiliary electrode 202 that covers the filament 102 and has the opening 203 from which the tip 101 protrudes, the thermionic electrons emitted during the flashing are collected by the auxiliary electrode 202. The temperature of the tip 101 and the filament 102 is calculated based on the current measured in the auxiliary electrode 202, so that the temperature during the flashing can be accurately managed. The residual gas can be appropriately desorbed without blunting the distal end of the tip 101 by precisely controlling the temperature during the flashing. As a result, an observation image with good reproducibility can be obtained while maintaining the current of the predetermined electron beam, and the life of the cold field emitter can be extended.
The flashing temperature can also be managed by connecting the ammeter 116 to the extraction power supply 108 instead of the auxiliary power supply 204. In this case, most of the thermionic electrons collide with the auxiliary electrode, and thus the amount of current measured in the extraction electrode is reduced. On the other hand, the thermionic electrons may be measured by causing the inside of the extraction power supply 108 to have dual system power supply capacities in a general cold field emitter having no auxiliary electrode and switching to a circuit having a high capacity during the flashing. However, the extraction power supply 108 has dual system power supply capacities, and thus, there is a problem that the cost increases. When the cold field emitter is provided with the auxiliary electrode according to Embodiment 1, it is not required to provide dual system power supply capacities for the extraction power supply, and the cost can be reduced.
In addition, since the auxiliary electrode 202 is located behind the distal end of the tip and the tunnel electrons are not radiated, the power supply capacity of the auxiliary power supply 204 may be set based on the amount of current of the thermionic electrons emitted during the flashing. Therefore, the auxiliary power supply 204 is not required to have dual system power supply capacities like the extraction power supply according to the related art, and the cost can be reduced. The flashing temperature can also be managed by connecting the ammeter 116 to the flashing power supply 113 and measuring the total amount of the current of the thermionic electrons.
Embodiment 1 describes that the auxiliary voltage Vs and the extraction voltage V1 during the flashing are set to positive voltages. Embodiment 2 describes that the auxiliary voltage Vs during the flashing is set to a positive voltage, and the extraction voltage V1 is set to zero or a negative voltage. In Embodiment 2, a part of configurations and functions described in Embodiment 1 can be applied, and thus the same configurations and functions are denoted by the same reference numerals and description thereof will be omitted.
An example of a configuration of the cold field emitter 201 and the periphery thereof will be described with reference to
Since the extraction voltage V1 is zero or a negative voltage, the potential gradient between the auxiliary electrode 202 and the extraction electrode 106 is larger than that in Embodiment 1, and the repulsive force is stronger. As a result, the thermionic electrons 206 passing through the opening 203 and returning to the auxiliary electrode 202 increase. Further, the thermionic electrons 207 (referred to as thermionic electrons 208 in
Further, the thermionic electrons 207 having passed through the opening of the aperture 107 disappear, and thus the number of the thermionic electrons becomes zero, and the thermionic electrons do not enter the acceleration space 112. The effect of eliminating the thermionic electrons 207 entering the acceleration space 112 will be described below in Embodiment 4.
As described above, in Embodiment 2, a positive voltage with respect to the tip 101 is applied to the auxiliary electrode 202, and a voltage that is zero or a negative voltage is applied to the extraction electrode 106, so that more of the thermionic electrons emitted during the flashing are collected by the auxiliary electrode 202. The temperature of the tip 101 and the filament 102 is calculated based on the current measured in the auxiliary electrode 202, so that the temperature during the flashing can be more precisely managed. The residual gas can be appropriately desorbed without blunting the distal end of the tip 101, and thus the reproducibility of the observation image can be improved and the life of the cold field emitter can be extended.
Embodiments 1 and 2 have described that thermionic electrons are collected to perform a measurement in the auxiliary electrode 202 by applying a positive voltage to the auxiliary electrode 202 during the flashing. In Embodiment 3, the temperature is precisely controlled by collecting thermionic electrons by setting the auxiliary voltage Vs and the extraction voltage V1 during the flashing to positive voltages, and the downtime of the device is reduced by performing flashing while applying the acceleration voltage V0 during the flashing. In Embodiment 3, a part of the configurations and functions described in Embodiments 1 and 2 can be applied, and thus the same configurations and functions are denoted by the same reference numerals and description thereof will be omitted.
During image observation in a steady state, the cold field emitter emits tunnel electrons of several μA to several hundred μA from an electron emission surface at the distal end of the tip. On the other hand, during the flashing, thermionic electrons of several mA to several hundred mA are temporarily emitted from the tip and the filament. That is, the amount of current produced by the thermionic electrons is about 1000 times larger than the amount of current produced by the tunnel electrons. The power supply capacity of the acceleration power supply 111 is created based on the amount of current produced by the tunnel electrons in the steady state. Therefore, when the flashing is performed while the acceleration voltage is applied, an excessive current flows to the acceleration power supply and the power supply capacity is insufficient. As a result, the acceleration voltage may change sharply to cause discharging, and the power supply may fail. In addition, when a large amount of thermionic electrons accelerated to high energy collide with the acceleration electrode, an electron impact desorption gas and ions are generated. In this case, the vacuum of an electron gun deteriorates, and the electron source may be damaged because the thermionic electrons collide with the electron source. In order to avoid the cause of failure of these devices, a charged particle beam device equipped with a general cold field emitter having no auxiliary electrode stops image observation once, stops application of an acceleration voltage, and then performs flashing.
For example, when flashing is performed by a charged particle beam device with an acceleration voltage of 100 kV and a voltage rise rate and a voltage drop rate of 2 kV/sec, first, the acceleration voltage is dropped from 100 kV to 0 V over 50 seconds to stop the application of the acceleration voltage. Next, the flashing is performed for several seconds or shorter, and more preferably 1 second or shorter. Then, the acceleration voltage rises again from 0 V to 100 kV over 50 seconds. When all the steps are added, it is required to stop the image observation for at least 100 seconds in order to perform the flashing. The time during which the image observation is stopped is referred to as downtime. The higher the acceleration voltage of the device is, the longer the time required for the voltage drop and the voltage rise. Therefore, the downtime also becomes longer. The downtime can be reduced by increasing the voltage drop rate and the voltage rise rate. However, when these rates are high, the field sharply changes, and discharging may occur. Therefore, the magnitude of the voltage drop rate and the voltage rise rate is limited. The voltage drop rate and the voltage rise rate are typically 3 kV/sec or shorter, and more preferably 2 kV/sec or shorter.
In a scanning electron microscope or the like used in a production process of a semiconductor device, it is preferable to reduce a production cost and a production time by observing more devices in a shorter time. Therefore, requiring a long downtime for each flashing causes a problem of increasing the production cost and production time of the semiconductor device. In a scanning electron microscope or the like used in a production process of such a semi-conductor device, it may be important to measure the dimensions of the device with good reproducibility, and reproducibility of an observation image is important.
The cold field emitter 201 described in Embodiment 1 collects the thermionic electrons during the flashing in the auxiliary electrode to precisely manage the temperature. At this time, since most of the thermionic electrons collide with the auxiliary electrode 202, the amount of current produced by the thermionic electrons 207 entering the acceleration space 112 is about 1/100 of that of a general cold field emitter without the auxiliary electrode 202. The amount of current is about 10 times the amount of current produced by the tunnel electrons in the steady state. Therefore, when the power supply capacity of the acceleration power supply 111 is 10 times that of the related art, the acceleration power supply does not fail even when flashing is performed while applying the acceleration voltage.
As described in Embodiment 1, when the extraction voltage V1 is smaller than the auxiliary voltage Vs, the amount of current produced by the thermionic electrons 207 entering the acceleration space 112 further decreases, and becomes substantially the same as the amount of current produced by the tunnel electrons in the steady state. As a result, even if the power supply capacity of the acceleration power supply 111 is the same as that of the related art, the acceleration power supply does not fail due to the shortage of the power supply capacity even if the flashing is performed while the acceleration voltage is applied. It is not required to increase the power supply capacity, and thus the cost of the power supply can be reduced. In addition, the amount of electron shock desorption gas and ions generated is reduced to the same level as that in the steady state, so that deterioration in the degree of vacuum of the electron gun is prevented and the possibility of breakage of the electron source is also reduced. For the above reasons, flashing can be performed even when the voltage V0 is applied, and the downtime can be reduced by eliminating the time required for the drop and rise of the acceleration voltage V0.
Examples of temporal changes in voltages applied to the electrodes will be described with reference to
When flashing is performed by a general cold field emitter according to the related art having no auxiliary electrode, first, the extraction voltage V1 drops from 2 kV to 0.2 kV to stop field emission and image observation. The required time is 0.9 seconds. Next, the acceleration voltage V0 drops from 100 kV to 0 kV, and the application of the acceleration voltage V0 is stopped. The required time is 50 seconds. Next, the flashing is performed. The required time is 1 second. Next, the acceleration voltage V0 rises from 0 kV to 100 kV, and the application of V0 is restarted. The required time is 50 seconds. Finally, the extraction voltage V1 rises from 0.2 kV to 2 kV, and field emission and image observation are restarted. The required time is 0.9 seconds. The time required for all the steps is 102.8 seconds, which is the downtime required for each flashing.
As shown in
In contrast, in the scanning electron microscope according to Embodiment 3, the flashing is performed while applying V0, and thus it is not required to take time to drop and raise V0. As a result, the downtime required for flashing can be typically V0×2/3 seconds or shorter, and more preferably set to V0 seconds or shorter.
As described above, in Embodiment 3, by applying a positive voltage with respect to the tip 101 to the auxiliary electrode 202 and the extraction electrode 106, flashing can be performed while applying the acceleration voltage V0, with a low risk of occurrence of stop of the device, deterioration of the pressure of the electron gun, and discharging due to insufficient capacity of the acceleration power supply 111. As a result, the downtime required for flashing can be significantly reduced as compared with the related art. The auxiliary electrode 202 is caused to collect more thermionic electrons emitted during flashing and the temperature of the tip 101 and the filament 102 is calculated based on the current measured in the auxiliary electrode 202, and thus the temperature during the flashing can be more precisely managed. The residual gas can be appropriately desorbed without blunting the distal end of the tip 101, and thus the reproducibility of the observation image can be improved and the life of the cold field emitter can be extended.
Embodiment 3 describes that the collection of thermionic electrons during flashing is performed by setting the auxiliary voltage Vs and the extraction voltage V1 during flashing to positive voltages, and the downtime of the device is reduced. Embodiment 4 describes that both precise temperature control and reduction of downtime are achieved by setting the auxiliary voltage Vs during flashing to a positive voltage and setting the extraction voltage V1 to zero or a negative voltage. In Embodiment 4, a part of the configurations and functions described in Embodiments 1 to 3 can be applied, and thus the same configurations and functions are denoted by the same reference numerals and description thereof will be omitted.
As described in Embodiment 2, the number of the thermionic electrons entering the acceleration space 112 becomes zero by setting the auxiliary voltage Vs during flashing to a positive voltage and setting the extraction voltage V1 to zero or a negative voltage. As a result, even when the flashing is performed while the acceleration voltage V0 is applied, the downtime can be reduced without causing problems such as failure, deterioration of the pressure of the electron gun, and breakage of the electron source due to insufficient capacity of the acceleration power supply 111.
Examples of changes in voltages applied to the electrodes will be described with reference to
Even in Embodiment 4, as shown in
As described above, in Embodiment 4, by applying a positive voltage with respect to the tip 101 to the auxiliary electrode 202 and applying a voltage of zero or a negative voltage to the extraction electrode 106, the flashing can be performed while applying the acceleration voltage V0 without a risk of occurrence of stop of the device, deterioration of the pressure of the electron gun, and discharging due to insufficient capacity of the acceleration power supply 111. As a result, the downtime required for flashing can be significantly reduced as compared with the general cold field emitter according to the related art. The auxiliary electrode 202 is caused to collect more thermionic electrons emitted during flashing and the temperature of the tip 101 and the filament 102 is calculated based on the current measured in the auxiliary electrode 202, and thus the temperature during the flashing can be more precisely managed. The residual gas can be appropriately desorbed without blunting the distal end of the tip 101, and thus the reproducibility of the observation image can be improved and the life of the cold field emitter can be extended.
Embodiments 1 to 4 have described that thermionic electrons are collected to perform a measurement in the auxiliary electrode 202 by applying a positive voltage to the auxiliary electrode 202 during the flashing. Embodiment 5 describes that thermionic electrons are collected to perform a measurement in the extraction electrode 106 by applying a voltage of zero or a negative voltage to the auxiliary electrode 202 during flashing and controlling the extraction voltage V1 applied to the extraction electrode 106. In Embodiment 5, a part of the configurations and functions described in Embodiments 1 to 4 can be applied, and thus the same configurations and functions are denoted by the same reference numerals and description thereof will be omitted.
An example of a configuration of the cold field emitter 201 and a periphery thereof will be described with reference to
When the auxiliary voltage Vs is a negative voltage, the potential gradient formed between the filament 102 and the auxiliary electrode 202 acts to push back the thermionic electrons emitted from the filament. As a result, the thermionic electrons emitted from the tip 101 and the filament 102 during flashing are only thermionic electrons 301 emitted from the distal end of the tip 101, and are incident on the extraction electrode 106 and are measured by the ammeter 116. That is, the thermionic electrons 205 and the thermionic electrons 206 shown in
An example of a potential distribution in a vicinity of the tip 101 will be described with reference to
On the surfaces of the tip 101 and the filament 102, a region above the boundary point 304 is a region 305 covered with a negative potential, and a region below the boundary point 304 is a region 306 covered with a positive potential. The emission of the thermionic electrons is pushed back in the region 305 covered with the negative potential, whereas the thermionic electrons are emitted from the region 306 covered with the positive potential. Most of the thermionic electrons 301 are incident on the extraction electrode 106 and the aperture 107, and most of thermionic electrons 302 pass through the opening of the aperture 107.
When an absolute value of the auxiliary voltage Vs, which is a negative voltage, is increased, the position of the boundary point 304 moves downward, and the thermionic electrons 301 emitted from the tip 101 are reduced. When an absolute value of the extraction voltage V1, which is a positive voltage, is increased, the position of the boundary point 304 moves upward, and the thermionic electrons 301 emitted from the tip 101 increase.
When the amount of current produced by the thermionic electrons 301 is equal to the amount of current produced by the tunnel electrons field-emitted in the steady state, the cost can be reduced and the temperature can be managed without changing the power supply capacity of the extraction power supply 108. The amount of current produced by the tunnel electrons is 1 μA to several hundred μA. The current density of the thermionic electrons emitted during flashing at 2000° C. is about 650 A/m2. In order to set the amount of current produced by the thermionic electrons 301 to 1 μA or more, a surface area of the region 306 covered with the positive potential may be set to 1500 μm2 or more. A shape of the distal end of the tip 101 is a cone having a half-top angle of about 10 degrees, and the position of the boundary point 304 may be 50 μm or more from the distal end of the tip 101. When the temperature during the flashing is lower, the current density of the thermionic electrons decreases. Therefore, it is desirable to increase the surface area of the region 306 covered with the positive potential and increase the amount of thermionic electrons that can be measured.
Here, when the flashing is performed while applying the same high extraction voltage V1 as that during field emission, a change in shape called buildup occurs on the electron emission surface of the distal end of the tip 101. This is because, when the tip 101 is heated to 1600° C. or higher under a strong field of 3×109 V/m, tungsten atoms on the tip surface diffuse and move, and a low-index plane of the crystal grows. When the shape of the distal end changes, the amount of current emitted before and after flashing changes. As a result, the SN ratio and the voltage condition of an observation image change, and the reproducibility of the observation image cannot be obtained.
In addition, compared with the tunnel electrons, the thermionic electrons have low brightness and a large energy width. Accordingly, when the flashing is performed while the field emission is performed, the thermionic electrons are mixed into the tunnel electrons for which the image observation is performed, and thus the decomposition ability of the observation image deteriorates. In order to avoid such buildup and mixing of thermionic electrons, it is required to lower the extraction voltage during flashing and set the field intensity at the distal end of the tip to 3×109 V/m or less.
The optimum voltage range applied to the auxiliary electrode and the extraction electrode will be described with reference to
As described with reference to
A straight line 401 in
A straight line 402 in
In Embodiment 5, the auxiliary voltage Vs is set to zero or a negative potential, and thus a triangular region surrounded by the line of Vs=0, the straight line 401, and the straight line 402 represents the optimum voltage range 403. When the auxiliary voltage Vs and the extraction voltage V1 are used in the optimum voltage range 403 during the flashing, the temperature of the distal end of the tip 101 can be calculated, the cost of the extraction power supply 108 can be reduced, buildup of the distal end of the tip 101 can be prevented, and mixing of thermionic electrons into tunnel electrons can be prevented. In a region 404 on the right of an intersection point 405 of the straight line 401 and the straight line 402 and below the straight line 401 and above the straight line 402, the amount of the thermionic electrons 301 is insufficient, the temperature of the flashing cannot be managed, the distal end of the tip 101 is built up, and the thermionic electrons are mixed into the tunnel electrons. Therefore, the region 404 can be said to be an inappropriate voltage range.
The optimum voltage range applied to the auxiliary electrode and the extraction electrode when the protrusion length T of the tip is changed will be described with reference to
As described with reference to
Accordingly, even when the protrusion length T is changed, by using the auxiliary voltage Vs and the extraction voltage V1 in the optimum voltage range 504 during flashing, the temperature of the distal end of the tip 101 can be accurately calculated, and the cost of the extraction power supply 108 can be reduced. The distal end of the tip 101 can be prevented from being built up, and thermionic electrons can be prevented from being mixed into the tunnel electrons. Even when the distance L between the auxiliary electrode 202 and the extraction electrode 106 is another length, for example, 400 μm to 600 μm, the same effect can be obtained by using the auxiliary voltage Vs and the extraction voltage V1 in the optimum voltage range 504 during the flashing. The optimum voltage range 504 is represented by a region satisfying −5.49V1≤Vs≤−0.150V1+1.18 and −146/(V1−4.13)+6.40≤Vs≤0 (unit: kV).
As described above, in Embodiment 5, the temperature of the distal end of the tip during the flashing can be more precisely managed by applying a voltage of zero or a negative voltage with respect to the tip 101 to the auxiliary electrode 202, controlling the extraction voltage V1 applied to the extraction electrode 106, and collecting thermionic electrons by the extraction electrode 106 to perform the measurement. The residual gas can be appropriately desorbed without blunting the distal end of the tip 101, and thus the reproducibility of the observation image can be improved and the life of the cold field emitter can be extended. In addition, buildup on the electron emission surface at the distal end of the tip 101 is prevented, and mixing of thermionic electrons into tunnel electrons used for image observation is prevented, thereby improving reproducibility of an observation image.
Embodiment 5 has described that thermionic electrons are collected to perform a measurement in the extraction electrode 106 by applying a voltage of zero or a negative voltage to the auxiliary electrode 202 during flashing and controlling the extraction voltage V1 applied to the extraction electrode 106. Embodiment 6 further describes that the downtime of the device is further reduced by applying the acceleration voltage V0 during the flashing. In Embodiment 6, a part of the configurations and functions described in Embodiments 1 to 5 can be applied, and thus the same configurations and functions are denoted by the same reference numerals and description thereof will be omitted.
Of the thermionic electrons shown in
An example of a change in a voltage applied to each electrode will be described with reference to
As described above, in Embodiment 6, the temperature of the distal end of the tip during the flashing can be more precisely managed by applying a voltage of zero or a negative voltage with respect to the tip 101 to the auxiliary electrode 202, controlling the extraction voltage V1 applied to the extraction electrode 106, and collecting thermionic electrons by the extraction electrode 106 to perform the measurement. In addition, there is no risk of occurrence of stop of the device, deterioration of the pressure of the electron gun, and discharging due to the insufficient capacity of the acceleration power supply 111, and the flashing can be performed while the acceleration voltage V0 is applied. As a result, the downtime required for flashing can be significantly reduced as compared with the general cold field emitter according to the related art. The residual gas can be appropriately desorbed without blunting the distal end of the tip 101, and thus the reproducibility of the observation image can be improved and the life of the cold field emitter can be extended. In addition, buildup on the electron emission surface at the distal end of the tip 101 is prevented, and mixing of thermionic electrons into tunnel electrons used for image observation is further prevented, thereby improving reproducibility of an observation image.
A plurality of embodiments of the invention have been described above. The invention is not limited to the above embodiments, and can be embodied by modifying components without departing from the gist of the invention. For example, instead of the tungsten single crystal, a material having an inactive surface, such as a low-work function material such as CeB6 or LaB6 or a carbon-coated material, may be used as the tip 101. In addition, a nanowire electron source or a monatomic electron source may be used in which the curvature radius is pointed from several tens of nanometers or several atoms to about one atom. A plurality of components disclosed in the above embodiments may be combined appropriately. Further, some components may be deleted from all the components shown in the above embodiments.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2021/038557 | 10/19/2021 | WO |