The present invention relates generally to semiconductor fabrication, and more particularly, to semiconductor structures with beneficial NMOS and PMOS band offsets.
A compressive stress or tensile stress can be applied to some types of transistors to increase their performance. For standard orientation wafers, the performance of a p-type field effect transistor (“PFET”) improves when a longitudinal (in the direction of current flow) compressive stress is applied to the channel region. On the other hand, the performance of an n-type field effect transistor (“NFET”) improves when a longitudinal tensile stress is applied to the channel region.
For heterostructures comprising different channel materials on an underlying structure, it is favorable to have a quantum barrier between the channel material and underlying structure to help confine carriers to the channel and thus reduce off-state leakage. When NFET devices and PFET devices are used together in a complementary metal oxide semiconductor (CMOS) structure, it is desirable to apply the appropriate type of stress for each device and to achieve the appropriate quantum barrier offset.
Embodiments of the present invention provide an improved CMOS structure. A first silicon germanium layer is formed on a semiconductor substrate. A second silicon germanium layer is formed on the first silicon germanium layer. The second silicon germanium layer has a higher germanium percentage than the first silicon germanium layer. Furthermore, the germanium concentration of the two layers is selected such that there is a beneficial band offset for both N-type field effect transistors and P-type field effect transistors in a CMOS structure.
In a first aspect, embodiments of the present invention provide a semiconductor structure comprising: a semiconductor substrate; a first silicon germanium layer disposed on the semiconductor substrate; a second silicon germanium layer disposed on the first silicon germanium layer; and a plurality of shallow trench isolation regions formed in the second silicon germanium layer and partially into the first silicon germanium layer; wherein the first silicon germanium layer has a first germanium concentration, and wherein the second silicon germanium layer has a second germanium concentration, and wherein the second germanium concentration is greater than the first germanium concentration.
In a second aspect, embodiments of the present invention provide a semiconductor structure comprising: a semiconductor substrate; a first silicon germanium layer disposed on the semiconductor substrate; a second silicon germanium layer disposed on the first silicon germanium layer; and a plurality of shallow trench isolation regions formed in the second silicon germanium layer and partially into the first silicon germanium layer; wherein the first silicon germanium layer has a first germanium concentration, and wherein the second silicon germanium layer has a second germanium concentration, and wherein the second germanium concentration is greater than the first germanium concentration; and wherein a conduction band offset between the second silicon germanium layer and the first silicon germanium layer ranges from about −0.05 eV to about −0.15 eV, and wherein a valence band offset between the second silicon germanium layer and the first silicon germanium layer ranges from about 0.05 eV to about 0.4 eV.
In a third aspect, embodiments of the present invention provide a method of forming a semiconductor structure, comprising: forming a first silicon germanium layer on a semiconductor substrate, the first silicon germanium layer having a first germanium concentration; forming a p-doped region in the first silicon germanium layer; forming an n-doped region in the first silicon germanium layer; and forming a second silicon germanium layer on the first silicon germanium layer, the second silicon germanium layer having a second germanium concentration that is greater than the first germanium concentration.
These and other features of this invention will be more readily understood from the following detailed description of the various aspects of the invention taken in conjunction with the accompanying drawings in which:
The drawings are not necessarily to scale. The drawings are merely representations, not intended to portray specific parameters of the invention. The drawings are intended to depict only typical embodiments of the invention, and therefore should not be considered as limiting in scope. In the drawings, like numbering represents like elements.
Furthermore, certain elements in some of the figures may be omitted, or illustrated not-to-scale, for illustrative clarity. The cross-sectional views may be in the form of “slices”, or “near-sighted” cross-sectional views, omitting certain background lines, which would otherwise be visible in a “true” cross-sectional view, for illustrative clarity. Furthermore, for clarity, some reference numbers may be omitted in certain drawings.
Exemplary embodiments will now be described more fully herein with reference to the accompanying drawings, in which exemplary embodiments are shown. It will be appreciated that this disclosure may be embodied in many different forms and should not be construed as limited to the exemplary embodiments set forth herein. Rather, these exemplary embodiments are provided so that this disclosure will be thorough and complete and will fully convey the scope of this disclosure to those skilled in the art.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of this disclosure. For example, as used herein, the singular forms “a”, “an”, and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. Furthermore, the use of the terms “a”, “an”, etc., do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced items. It will be further understood that the terms “comprises” and/or “comprising”, or “includes” and/or “including”, when used in this specification, specify the presence of stated features, regions, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, regions, integers, steps, operations, elements, components, and/or groups thereof.
Reference throughout this specification to “one embodiment,” “an embodiment,” “embodiments,” “exemplary embodiments,” “some embodiments,” or similar language means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. Thus, appearances of the phrases “in one embodiment,” “in an embodiment,” “in embodiments,” “in some embodiments,” and similar language throughout this specification may, but do not necessarily, all refer to the same embodiment.
The terms “overlying” or “atop”, “positioned on” or “positioned atop”, “underlying”, “beneath” or “below” mean that a first element, such as a first structure, e.g., a first layer, is present on a second element, such as a second structure, e.g. a second layer, wherein intervening elements, such as an interface structure, e.g. interface layer, may be present between the first element and the second element.
The first silicon germanium layer 110 has a first germanium concentration, and the second silicon germanium layer 116 has a second germanium concentration that is greater than the first germanium concentration. This results in compressive as-formed stress in the second silicon germanium layer for growth that is epitaxial and substantially defect-free. In some embodiments, the first germanium concentration ranges from about 70 percent to about 95 percent, and the second germanium concentration ranges from about 80 percent to about 100 percent. In some embodiments, the first germanium concentration ranges from about 60 percent to about 70 percent, and the second germanium concentration ranges from about 85 percent to about 100 percent. In some embodiments, the first germanium concentration ranges from about 40 percent to about 60 percent, and the second germanium concentration ranges from about 90 percent to about 100 percent. In some embodiments, the first germanium concentration ranges from about 40 percent to about 60 percent, and the second germanium concentration ranges from about 90 percent to about 95 percent. In some embodiments, the first germanium concentration ranges from about 60 percent to about 70 percent, and the second germanium concentration ranges from about 75 percent to about 90 percent. In some embodiments, the first germanium concentration ranges from about 80 percent to about 85 percent, and the second germanium concentration ranges from about 90 percent to about 95 percent.
The semiconductor structure 100 may comprise doped regions. The first silicon germanium layer 110 may comprise an N-doped region 112 (an N-well). In some embodiments, the dopant may be at least one of arsenic, phosphorus, antimony, or any other suitable material. The first silicon germanium layer 110 may comprise a P-doped region 114. In some embodiments, the dopant may be at least one of boron, gallium, and indium. The doping in the well regions serves to contain charge carriers to the second silicon germanium layer 116, thus reducing sub-channel leakage current when the FET is in the off-state.
The semiconductor structure 100 may comprise field effect transistors and shallow trench isolation (STI) regions. In some embodiments, a P-type field effect transistor 104 and an N-type field effect transistor 106 may be formed adjacent to one another on the second silicon germanium layer 116. In some embodiments, the P-type field effect transistor (pFET) 104 is a fin-type field effect transistor, and the n-type field effect transistor (nFET) 106 is a fin-type field effect transistor. A plurality of STI regions 120 may also be formed in the second silicon germanium layer 116. In some embodiments, the STI regions 120 may comprise silicon oxide or another suitable material.
A semiconductor structure in embodiments of the present invention comprises nFETs with a negative conduction band offset between the second silicon germanium layer and first silicon germanium layer and comprises pFETs with a positive valence band offset between the second silicon germanium layer and first silicon germanium layer. Furthermore, for embodiments of the present invention, the transistor channels, which define the region of charge carrier flow between the source and drain, are substantially contained within the second silicon germanium layer and substantially do not cross into the first silicon germanium layer. As a result, there is a quantum barrier helping to confine mobile electrons to the channel of the nFET and helping to confine mobile holes to the channel of the pFET. This provides a reduction of leakage in the off-state by suppressing sub-channel conduction. In some embodiments, the conduction band offset between the second silicon germanium layer and first silicon germanium layer ranges from about −0.05 electron volts (eV) to about −0.15 eV. In some embodiments, the valence band offset between the second silicon germanium layer and first silicon germanium layer ranges from about 0.05 eV to about 0.4 eV.
Semiconductor structure 600 is shown after a stressor material 614 is formed (using, e.g., epitaxial growth) in the recessed region 612. In some embodiments, the stressor material 614 for the nMOS regions may comprise epitaxial silicon or silicon germanium having a lower germanium concentration than the first silicon germanium layer 604. This stressor material induces a favorable tensile stress into the nFinFET channel. Hence, this embodiment allows for beneficial band offset values for nMOS devices, while providing a favorable tensile stress state. This approach may also be used with pMOS devices, where the stressor material 614 comprises germanium or silicon germanium with a germanium concentration greater than that of the second silicon germanium layer 606 in order to enable a larger compressive stress in the pFinFET channel. In some embodiments, the stressor for the pMOS may also comprise up to 8% tin to further increase the compressive stress. Separate stress materials for nMOS and pMOS regions may be achieved using patterning, screen dielectrics, and selective epitaxial depositions that are well established. In some embodiments, the stressor material 614 will be in situ n-doped with, for example, phosphorus and/or arsenic in the nMOS region. In some embodiments, the stressor material 614 will be in situ p-doped with, for example, boron in the pMOS region.
While the invention has been particularly shown and described in conjunction with exemplary embodiments, it will be appreciated that variations and modifications will occur to those skilled in the art. For example, although the illustrative embodiments are described herein as a series of acts or events, it will be appreciated that the present invention is not limited by the illustrated ordering of such acts or events unless specifically stated. Some acts may occur in different orders and/or concurrently with other acts or events apart from those illustrated and/or described herein, in accordance with the invention. In addition, not all illustrated steps may be required to implement a methodology in accordance with the present invention. Furthermore, the methods according to the present invention may be implemented in association with the formation and/or processing of structures illustrated and described herein as well as in association with other structures not illustrated. Moreover, in particular regard to the various functions performed by the above described components (assemblies, devices, circuits, etc.) the terms used to describe such components are intended to correspond, unless otherwise indicated, to any component which performs the specified function of the described component (i.e., that is functionally equivalent), even though not structurally equivalent to the disclosed structure which performs the function in the herein illustrated exemplary embodiments of the invention. In addition, while a particular feature of the invention may have been disclosed with respect to only one of several embodiments, such feature may be combined with one or more features of the other embodiments as may be desired and advantageous for any given or particular application. Therefore, it is to be understood that the appended claims are intended to cover all such modifications and changes that fall within the true spirit of the invention.