One or more aspects of one or more embodiments according to the present disclosure relate to systems and methods for providing power and signal connections within an integrated circuit.
The present background section is intended to provide context only, and the disclosure of any embodiment or concept in this section does not constitute an admission that said embodiment or concept is prior art.
In the field of integrated circuits (ICs), power supply (e.g., voltage supply) and signal connections may be provided from the outside of an IC to the inside of the IC (e.g., to a core area of the IC) through a package (e.g., a package substrate) of the IC.
The core area of the IC may include a core, which includes logic cells (e.g., logic circuit components, such as transistors) for performing the functions of the integrated circuit. The core may be built, or formed, on a wafer (e.g., a silicon (Si) substrate).
A side of the wafer on which the core is built may be called a “frontside” of the wafer, and a side of the wafer that is opposite to the frontside of the wafer in a thickness direction of the wafer may be called a “backside” of the wafer. On the frontside of the wafer, there may be many power supply conductors (for providing power) and signal conductors (for providing signals) that are supplied from the package to the core, which may cause congestion (e.g., signal-routing congestion).
Accordingly, there may be systems, methods, and devices that are suitable for reducing congestion of conductors in integrated circuits.
Aspects of one or more embodiments of the present disclosure relate to integrated circuits, and provide improvements to power and/or signal routing.
According to one or more embodiments of the present disclosure, there is provided a system for routing connections to a logic circuit, the system including a first wafer having a backside and a frontside opposite the backside, a power conductor at the backside of the first wafer, a core at the frontside of the first wafer, a power via electrically connected to the power conductor and to the core, a signal pad at the backside of the first wafer, a first frontside signal-routing metal at the frontside of the first wafer, and a signal via connected to the signal pad and the first frontside signal-routing metal.
A height or a width of the signal via may be respectively larger than a height or a width of the power via.
The signal via may be substantially a same size as the power via.
The system may further include a second wafer at the frontside of the first wafer, and located above the core.
The system may further include a package at the backside of the first wafer.
The system may further include a pad area at the backside of the first wafer.
The pad area may include a first pad area including a supply voltage pad and a first signal pad, and a second pad area including a second signal pad.
The system may further include a power distribution network at the backside of the first wafer, and including the power conductor, and a conductive path configured to route a supply voltage from the package to the supply voltage pad, from the supply voltage pad to the power distribution network, and from the power distribution network to the core.
The system may further include a conductive path configured to route a signal from the package to the first signal pad, from the first signal pad to the first frontside signal-routing metal, and from the first frontside signal-routing metal to the core.
The system may further include a conductive path configured to route a signal from the core to a second frontside signal-routing metal, from the second frontside signal-routing metal to the second signal pad, and from the second signal pad to the package.
According to one or more other embodiments of the present disclosure, there is provided a method of manufacturing an integrated circuit, the method including connecting a power via to a power conductor at a backside of a first wafer, and to a core at a frontside of the first wafer, and connecting a signal via to a signal pad at the backside of the first wafer, and to a signal-routing metal at the frontside of the first wafer.
The method may further include forming the signal via on the first wafer to have a height or a width that is respectively larger than a height or a width of the power via.
The method may further include forming the signal via on the first wafer to have substantially a same size as the power via.
The method may further include bonding a second wafer above a frontside metal at the frontside of the first wafer.
The method may further include flipping the first wafer to position the backside of the first wafer above the frontside of the first wafer, and building a pad area at the backside of the first wafer.
The method may further include building a supply voltage pad and a signal pad in the pad area.
The method may further include connecting the supply voltage pad to a power distribution network at the backside of the first wafer, the power distribution network including the power conductor, and connecting the signal pad to the signal via.
The method may further include bonding a package to a backside metal at the backside of the first wafer.
The backside metal may be connected to a supply voltage pad or a signal pad at the backside of the first wafer.
According to one or more other embodiments of the present disclosure, there is provided an integrated circuit, including a first wafer having a backside and a frontside, a core at the frontside of the first wafer, a power distribution network at the backside of the first wafer, and connected to the core, a frontside signal-routing metal at the frontside of the first wafer, and a signal pad at the backside of the first wafer, and connected to the frontside signal-routing metal.
Non-limiting and non-exhaustive embodiments of the present disclosure are described with reference to the following figures, wherein like reference numerals refer to like parts throughout the various views unless otherwise specified.
Corresponding reference characters indicate corresponding components throughout the several views of the drawings. Skilled artisans will appreciate that elements in the figures are illustrated for simplicity and clarity, and have not necessarily been drawn to scale. For example, the dimensions of some of the elements, layers, and regions in the figures may be exaggerated relative to other elements, layers, and regions to help to improve clarity and understanding of various embodiments. Also, common but well-understood elements and parts not related to the description of the embodiments might not be shown in order to facilitate a less obstructed view of these various embodiments and to make the description clear.
Aspects of the present disclosure and methods of accomplishing the same may be understood more readily by reference to the detailed description of one or more embodiments and the accompanying drawings. Hereinafter, embodiments will be described in more detail with reference to the accompanying drawings. The described embodiments, however, may be embodied in various different forms, and should not be construed as being limited to only the illustrated embodiments herein. Rather, these embodiments are provided as examples so that this disclosure will be thorough and complete, and will fully convey aspects of the present disclosure to those skilled in the art. Accordingly, description of processes, elements, and techniques that are not necessary to those having ordinary skill in the art for a complete understanding of the aspects and features of the present disclosure may be omitted.
Unless otherwise noted, like reference numerals, characters, or combinations thereof denote like elements throughout the attached drawings and the written description, and thus, descriptions thereof will not be repeated. Further, parts not related to the description of the embodiments might not be shown to make the description clear. In the drawings, the relative sizes of elements, layers, and regions may be exaggerated for clarity.
In the detailed description, for the purposes of explanation, numerous specific details are set forth to provide a thorough understanding of various embodiments. It is apparent, however, that various embodiments may be practiced without these specific details or with one or more equivalent arrangements.
It will be understood that, although the terms “zeroth,” “first,” “second,” “third,” etc., may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms are used to distinguish one element, component, region, layer or section from another element, component, region, layer or section. Thus, a first element, component, region, layer or section described below could be termed a second element, component, region, layer or section, without departing from the spirit and scope of the present disclosure.
It will be understood that when an element or component is referred to as being “on,” “connected to,” or “coupled to” another element or component, it can be directly on, connected to, or coupled to the other element or component, or one or more intervening elements or components may be present. However, “directly connected/directly coupled” refers to one component directly connecting or coupling another component without an intermediate component. Meanwhile, other expressions describing relationships between components such as “between,” “immediately between” or “adjacent to” and “directly adjacent to” may be construed similarly. In addition, it will also be understood that when an element or component is referred to as being “between” two elements or components, it can be the only element or component between the two elements or components, or one or more intervening elements or components may also be present.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the present disclosure. As used herein, the singular forms “a” and “an” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises,” “comprising,” “have,” “having,” “includes,” and “including,” when used in this specification, specify the presence of the stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. As used herein, each of the terms “or” and “and/or” includes any and all combinations of one or more of the associated listed items.
As used herein, the term “substantially,” “about,” “approximately,” and similar terms are used as terms of approximation and not as terms of degree, and are intended to account for the inherent deviations in measured or calculated values that would be recognized by those of ordinary skill in the art. “About” or “approximately,” as used herein, is inclusive of the stated value and means within an acceptable range of deviation for the particular value as determined by one of ordinary skill in the art, considering the measurement in question and the error associated with measurement of the particular quantity (i.e., the limitations of the measurement system). For example, “about” may mean within one or more standard deviations, or within ± 30%, 20%, 10%, 5% of the stated value. Further, the use of “may” when describing embodiments of the present disclosure refers to “one or more embodiments of the present disclosure.”
When one or more embodiments may be implemented differently, a specific process order may be performed differently from the described order. For example, two consecutively described processes may be performed substantially at the same time or performed in an order opposite to the described order.
Any of the components or any combination of the components described (e.g., in any system diagrams included herein) may be used to perform one or more of the operations of any flow chart included herein. Further, (i) the operations are merely examples, and may involve various additional operations not explicitly covered, and (ii) the temporal order of the operations may be varied.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the present disclosure belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and/or the present specification, and should not be interpreted in an idealized or overly formal sense, unless expressly so defined herein.
As mentioned above, in the field of integrated circuits (ICs), power supply (e.g., voltage supply) and signal connections may be provided from an exterior of an IC to an interior of the IC through a package (e.g., a package substrate) of the IC, and then may be provided to a core area of the IC.
The IC may be a central processing unit (CPU) or an application processor (AP) chip, or the like. The IC may be a chip used in mobile communications devices. The IC may have multiple internal power and signal connections.
The core area may include a core. The core may include logic cells for performing the functions of the integrated circuit. The logic cells may comprise logic circuit components, such as transistors. The core may be built or formed on a wafer or substrate.
A side of the wafer on which the core is built may be called a “frontside” of the wafer, and an opposite side of the wafer (e.g., with respect to a thickness direction of the wafer) may be called a “backside” of the wafer. On the frontside of the wafer, there may be multiple power supply conductors and signal conductors routed from (e.g., extending from) the package to the core. Congestion (e.g., routing congestion) may occur at the power supply conductors and the signal conductors.
For example, in conventional system level connection schemes, the package and a pad may be placed only on the frontside of the wafer. The pad may include power supply and signal connections provided at a periphery of the core. The power connections and signal connections extending from the package to the core may be provided by frontside metal layers (e.g., frontside metals). However, routing all of the power and signal connections to the core via the frontside metals may lead to routing congestion as a number of power and signal connections increases.
To reduce congestion at the frontside of the wafer, a backside power distribution network (BSPDN) scheme may be implemented. In a BSPDN, the power distribution network is located at the backside of the wafer, as opposed to at the frontside of the wafer. To implement a BSPDN scheme, novel pad to core interconnection schemes, and pad and package placement schemes, may be part of a fully integrated circuit system.
In one or more embodiments, a BSPDN may be provided by locating a power distribution network (PDN) at a wafer backside. Frontside and backside connections may be made by way of a buried power rail and through silicon via (BPR/TSV), or by way of a power via.
In one or more embodiments, a PDN, pads, and a package may be located on the backside of the wafer. Further, a power via may be located in the wafer to deliver power from the PDN on the backside of the wafer to devices in the core area on the frontside of the wafer. In one or more embodiments, a signal input/output through silicon via (IO TSV) (or small via option) and frontside metals may be used for IO signal connection between IO pads on the backside of the wafer and the frontside core area.
Accordingly, aspects of one or more embodiments of the present disclosure allow for reduced routing congestion and for area scaling. For example, routing congestion between signal routing and power routing caused by placement of a PDN on a frontside of the wafer may be reduced by placing the PDN to the backside of the wafer. Placing the PDN at the backside of the wafer may achieve an area reduction (e.g., about a 10% to 30% area reduction, depending upon applied conditions) and an IR drop (e.g., a voltage drop due to current and resistance) improvement, as compared to conventional PDN schemes. For example, a resistance of the system may be reduced by simplifying PDN layers (e.g., by forming the PDN layers with less metal), thereby resulting in a lower IR drop across the PDN. Furthermore, because less metal may be used in a BSPDN scheme, manufacturing costs may be reduced.
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A PDN 200 may be located at the backside 120 of the wafer 100. For example, the PDN 200 may be a backside PDN. The PDN 200 may be composed of backside metals 122. The backside metals 122 may include power conductors 210 (e.g., power rails). In one or more embodiments, backside metals and power conductors (e.g., power rails) may be connected to each other through vias 212.
The PDN 200 may be connected to the logic circuit 308 through one or more other components. In one or more embodiments, the PDN 200 may be connected to the logic circuit 308 by conventional means, such as through a combination of the following components: a power via 300 (e.g., a through silicon via (TSV)), a buried power rail (BPR) 302, a buried power rail via (VBPR) 304, and a contact 306. For example, in one or more embodiments, the power via 300 may not extend through an entire depth of the wafer 100 (e.g., a length of the power via 300 may be less than a depth of the wafer 100).
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The system 1 may also include pads. The pads may include an input pad 510, an output pad 520, a first supply voltage pad 550, and a second supply voltage pad 560. The pads may be located in pad areas 500. In one or more embodiments, the pad areas 500 may be located at the backside 120. The system 1 may also include a package 800 (e.g., a package substrate) at the backside 120. The relative locations of the input pad 510, the output pad 520, the first supply voltage pad 550, and the second supply voltage pad 560 may allow for reduced routing congestion. For example, in one or more embodiments, the input pad 510 may be located at a first end of a first pad area 500. (The first pad area 500 may be referred to as an “input” pad area.) In one or more embodiments, the output pad 520 may be located at a first end of a second pad area 500. (The second pad area 500 may be referred to as an “output” pad area.) The first pad area 500 may be located at a first end of the PDN 200, and the second pad area 500 may be located at a second end of the PDN 200. The first and second ends of the PDN 200 may refer to opposite ends of the PDN 200. The pad areas 500 may be separate and distinct from the PDN 200. (For example, the pad areas 500 and the PDN 200 may be formed as separate and distinct structures.) In one or more embodiments, the first supply voltage pad 550 and the second supply voltage pad 560 may be located toward (e.g., located at) a second end of the first pad area 500, relative to the location of the input pad 510. The first and second ends of the first pad area 500 may refer to opposite ends of the first pad area 500. In one or more embodiments, the first supply voltage pad 550 may be coupled to a VDD side (e.g., a positive side) of a power supply, and the second supply voltage pad 560 may be coupled to a VSS side (e.g., a negative or ground side) of the power supply. In one or more embodiments, the first supply voltage pad 550 may be located between the input pad 510 and the second supply voltage pad 560.
Power vias 300 and signal IO vias 400 may be located in the wafer 100. The power vias 300 and the signal IO vias 400 may enable connections between components of the frontside 110 and components of the backside 120. In one or more embodiments, the power vias 300 may extend through an entire depth of the wafer 100 (e.g., a length of the power via 300 may be greater than a depth, in a thickness direction, of the wafer 100). In one or more embodiments, the signal IO vias 400 may extend through an entire depth of the wafer 100 (e.g., a length of the signal IO vias 400 may be greater than a depth, in the thickness direction, of the wafer 100).
Power may be distributed through the backside metals 122 and through the power vias 300 to devices in a core area 600 on the frontside 110. Signal input and output (10) lines (e.g., conductors) may be connected to the devices in the core area 600 on the frontside 110 through the signal IO vias 400 (e.g., TSVs or small vias). The signal IO vias 400 may be located between the input pad 510 at the backside 120 and the frontside metals 112. The signal IO vias 400 may also be located between the output pad 520 at the backside 120 and the frontside metals 112.
For example, in one or more embodiments, signals may be transferred from the backside 120 to the frontside 110 through a signal IO via 400. The signal IO via 400 may have a height or a width that is respectively larger than a height or a width of the power vias 300. The dimensions of the signal IO via 400 may provide a relatively more reduced IR drop due to having a lower resistance than a smaller via would have.
In one or more embodiments, signals may be transferred from the backside 120 to the frontside 110 through a small signal IO via 410. The small signal IO via 410 may have the same height as the power vias 300. For example, the same structures used for power vias 300 may also be used for signal vias to simplify the manufacturing process and reduce costs. In embodiments using the small signal IO via 410, a contact 412 and a contact via 414 may connect the small signal IO via 410 to the frontside metals 112. The system 1 may include a carrier wafer 700 to provide mechanical stability for the chip during and after fabrication. The carrier wafer 700 may be located at the frontside 110, and may be bonded above frontside metal layers.
Accordingly, the system 1 may include a conductive path configured to route a supply voltage from the package 800 to a pad in the pad area 500, to the PDN 200, and to the core area 600 (e.g., to a core including a logic circuit in the core area 600). The system 1 may include a conductive path configured to route a signal (e.g., an input signal) from the package 800 to the pad area 500 (e.g., an input pad 510), to frontside signal-routing metals, and to the core area 600 (e.g., to the core including the logic circuit in the core area 600). The system 1 may include a conductive path configured to route a signal (e.g., an output signal) from the core to the frontside signal-routing metals, to the pad area 500 (e.g., to an output pad 520), and to the package 800.
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Accordingly, aspects of one or more embodiments of the present disclosure may provide advantages and improvements over conventional IC power and signal-routing schemes, such as reducing power and signal-routing congestion and simplifying PDN metals for improved resistance and reduced manufacturing costs.
While embodiments of the present disclosure have been particularly shown and described with reference to the embodiments described herein, it will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope of the present disclosure as set forth in the following claims, with functional equivalents thereof to be included therein.
This application claims priority to, and the benefit of, U.S. Provisional Application No. 63/337,549, filed May 2, 2022, entitled, “SYSTEM LEVEL CONNECTION SCHEME WITH BSPDN,” the entire content of which is incorporated by reference herein.
Number | Date | Country | |
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63337549 | May 2022 | US |