With rapid development of semiconductor technology, critical dimension (CD) of metal-oxide-semiconductor field-effect transistors (MOSFETs) keeps shrinking and various three-dimensional (3D) structures for MOSFETs are being developed, making it possible to integrate more MOSFETs per unit area. Additionally, diodes and other types of transistors are also being continuously developed to have different configurations so as to integrate a process flow for making the diodes and other types of transistors into a process flow for making MOSFETs in advanced technology nodes.
Aspects of the present disclosure are best understood from the following detailed description when read with the accompanying figures. It is noted that, in accordance with the standard practice in the industry, various features are not drawn to scale. In fact, the dimensions of the various features may be arbitrarily increased or reduced for clarity of discussion.
The following disclosure provides many different embodiments, or examples, for implementing different features of the disclosure. Specific examples of components and arrangements are described below to simplify the present disclosure. These are, of course, merely examples and are not intended to be limiting. For example, the formation of a first feature over or on a second feature in the description that follows may include embodiments in which the first and second features are formed in direct contact, and may also include embodiments in which additional features may be formed between the first and second features, such that the first and second features may not be in direct contact. In addition, the present disclosure may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed.
Further, spatially relative terms, such as “on,” “above,” “top,” “bottom,” “upper,” “lower,” “over,” “beneath,” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. The spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. The apparatus may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein may likewise be interpreted accordingly.
For the purposes of this specification and appended claims, unless otherwise indicated, all numbers expressing amounts, sizes, dimensions, proportions, shapes, formulations, parameters, percentages, quantities, characteristics, and other numerical values used in the specification and claims, are to be understood as being modified in all instances by the term “about” even though the term “about” may not expressly appear with the value, amount or range. Accordingly, unless indicated to the contrary, the numerical parameters set forth in the following specification and attached claims are not and need not be exact, but may be approximate and/or larger or smaller as desired, reflecting tolerances, conversion factors, rounding off, measurement error and the like, and other factors known to those of skill in the art depending on the desired properties sought to be obtained by the presently disclosed subject matter. For example, the term “about,” when referring to a value can be meant to encompass variations of, in some aspects ±10%, in some aspects ±5%, in some aspects ±2.5%, in some aspects ±1%, in some aspects ±0.5%, and in some aspects ±0.1% from the specified amount, as such variations are appropriate to perform the disclosed methods or employ the disclosed compositions.
Diodes and bipolar junction transistors are usually formed by subjecting a p-type substrate to a plurality of implantation processes, such that a plurality of implant regions which have different depths, different conductivity types of dopants and different concentrations of the dopants are formed in the p-type substrate. For example, the diode may include a deep n-well region formed on the p-type substrate, a p-well region formed on the deep n-well region, a heavily-doped n-type region formed on the p-well region, and a heavily-doped p-type region formed on the p-well region and spaced apart from the heavily-doped n-type region by a shallow trench isolation. The heavily-doped n-type region and the heavily-doped p-type region respectively serve as a cathode and an anode of the diode, and the deep n-well region is used to reduce a leakage current flowing between the p-well region and the p-type substrate. However, with rapid development of semiconductor technology, in advanced technology nodes (for example, but not limited to, 2 nm technology or below), the substrate may be thinned down by removing a back portion of the substrate to form a backside surface opposite to a front-side surface on which electronic components are generally located. Afterwards, a backside metallization scheme may be further formed on the backside surface of the thinned down substrate to reduce routing congestion of a front-side metallization scheme which is formed over the front-side surface and which is connected to the electronic components. In this case, the deep n-well region of the diode for reducing current leakage may be removed or thinned with the removal of the back portion of the substrate. Therefore, the present disclosure is directed to a diode-containing component having a configuration which may be integrated to an advanced integrated circuit and which is not influenced by whether the advanced integrated circuit includes the backside metallization scheme or not. Furthermore, for the configuration of the diode-containing component of the present disclosure, loss of current flowing through the diode-containing component due to materials and/or fabrication processes is also reduced.
The semiconductor structure 1 includes a base structure 10 having a first part 101 and a second part 102 displaced from the first part 101, a diode-containing component 20A disposed on the first part 101, and an active component 30 disposed on the second part 102.
The diode-containing component 20A includes a first portion 21, a second portion 22 and a first stack 23 which are disposed on the first part 101. The first portion 21 and the second portion 22 are spaced apart from each other in an X direction, and the first stack 23 is disposed between the first portion 21 and the second portion 22.
The first portion 21 is made of a first semiconductor material, and the second portion 22 is made of a second semiconductor material which has a conductivity type opposite to that of the first semiconductor material. In some embodiments, the first semiconductor material may include single crystalline or polycrystalline silicon, single crystalline or polycrystalline silicon germanium, or other suitable materials doped with a p-type impurity to have a p-type conductivity. The p-type impurity may be, for example, but not limited to, boron (B), aluminum (Al), gallium (Ga), indium (In), other suitable materials, or combinations thereof. In some embodiments, the p-type impurity in the first semiconductor material may be in a dopant concentration ranging from about 1E19atoms/cm3 to about 1E21 atoms/cm3. The second semiconductor material may include single crystalline or polycrystalline silicon, single crystalline or polycrystalline silicon germanium, or other suitable materials doped with an n-type impurity to have an n-type conductivity. The n-type impurity may be, for example, but not limited to, nitrogen (N), phosphorous (P), arsenic (As), antimony (Sb), other suitable materials, or combinations thereof. In some embodiments, the n-type impurity in the second semiconductor material may be in a dopant concentration ranging from about 1E19 atoms/cm3 to about 1E21atoms/cm3. In some alternative embodiments, the first semiconductor material may be doped with the n-type impurity to have an n-type conductivity, and the second semiconductor material may be doped with the p-type impurity to have a p-type conductivity. In some embodiments, each of the first and second portions 21, 22 may be formed as a single layer structure or a multi-layered structure having several sub-layers with different dopant concentration.
The first stack 23 includes a plurality of first semiconductor regions 231 spaced apart from each other in a Z direction transverse to the X direction, and a plurality of first dielectric regions 232 disposed to alternate with the first semiconductor regions 231 such that each of the first semiconductor regions 231 and the first dielectric regions 232 extends between the first portion 21 and the second portion 22.
In some embodiments, each of a first number N1 of the first semiconductor regions 231 and a second number N2 of the first dielectric regions 232 is three, as shown in
In some embodiments, each of the first semiconductor regions 231 may have a thickness H1 in the Z direction (see
In some embodiments, the first semiconductor regions 231 may be made of elemental semiconductor materials, such as crystalline silicon, diamond or germanium; compound semiconductor materials, such as silicon carbide, gallium arsenic, indium arsenide, or indium phosphide; or alloy semiconductor materials, such as silicon germanium, silicon germanium carbide, gallium arsenic phosphide, or gallium indium phosphide. Other semiconductor materials suitable for the first semiconductor regions 231 are within the contemplated scope of the present disclosure. In some embodiments, the semiconductor material of the first semiconductor regions 231 may be lightly doped with an n-type impurity or a p-type impurity (such as the examples described in the preceding paragraph), and has a dopant concentration which is lower than that of each of the first semiconductor material of the first portion 21 and the second semiconductor material of the second portion 22. In some alternative embodiments, the semiconductor material of the first semiconductor regions 231 is intrinsic or un-doped with an n-type impurity or a p-type impurity.
In some embodiments, each of the first dielectric regions 232 is disposed to fill a space between two corresponding adjacent ones of the first semiconductor regions 231. In some embodiments, each of the first dielectric regions 232 includes a main part 233 and two lateral parts 234 which are respectively disposed at two opposite sides of the main part 233 in the X direction, and which are connected to the first portion 21 and the second portion 22, respectively.
In some embodiments, the main part 233 may include dielectric material(s) to be formed as a single layer structure, a bi-layered structure or a multi-layered structure. In some embodiments, the dielectric material(s) of the main part 233 include an oxide, a nitride, a carbide, an oxynitride, an oxycarbide, a carbonitride, an oxycarbonitride, or combinations thereof. For example, the main part 233 may include silicon oxide, silicon nitride, silicon oxynitride, silicon carbon nitride, silicon oxycarbonitride, silicon oxycarbide, silicon carbide, aluminum oxide, aluminum nitride, titanium nitride, hafnium oxide, zirconium oxide, or combinations thereof, but is note limited thereto. In certain embodiments, the main part 233 may include silicon oxide, metal oxide (for example, but not limited to, aluminum oxide, hafnium oxide, zirconium oxide, or combinations thereof), or a combination thereof. Other dielectric materials and configurations suitable for the main part 233 are within the contemplated scope of the present disclosure. In some embodiments, to ensure less defects at an interface of one of the first semiconductor regions 231 and an adjacent one of the first dielectric regions 232, nitride materials are excluded from materials of the first dielectric regions 232 (in particular, nitride materials are excluded from materials of the main part 233).
In some embodiments, possible dielectric materials suitable for the two lateral parts 234 are similar to those for the main part 233, and the details thereof are omitted for the sake of brevity. In certain embodiments, the two lateral parts 234 may include a low-k dielectric material, such as silicon oxide, silicon nitride, silicon oxynitride, silicon carbonitride, silicon oxycarbide, silicon oxycarbonitride, silicon carbide, and so on. Other dielectric materials suitable for the two lateral parts 234 are within the contemplated scope of the present disclosure. In some embodiments, the dielectric materials of the main part 233 and the two lateral parts 234 may be the same as or different from each other.
In some embodiments, the diode-containing component 20A further includes two isolation portions 261. 262, each of which is disposed between the base structure 10 and a corresponding one of the first portion 21 and the second portion 22, and each of which is configured to entirely separate the corresponding one of the first portion 21 and the second portion 22 from the base structure 10. The bottommost one of the first semiconductor regions 231 has two end surfaces which are opposite to each other in the X direction and which are respectively in contact with the first portion 21 and the second portion 22. Each of the isolation portions 261, 262 has an upper surface having a level which is lower than a level of a lower surface of a bottommost one of the first semiconductor regions 231, and which is higher than a level of a lower surface of a bottommost one of the first dielectric regions 232. As such, the two end surfaces of the bottommost one of the first semiconductor regions 231 will not be covered by the isolation portions 261, 262, respectively.
In some embodiments, each of the isolation portions 261, 262 may include dielectric material(s) and may be formed as a single layer structure, a bi-layered structure or a multi-layered structure. In some embodiments, possible dielectric materials suitable for the isolation portions 261, 262 are similar to those for the main part 233, and thus the details thereof are omitted for the sake of brevity. Other dielectric materials suitable for the isolation portions 261, 262 are within the contemplated scope of the present disclosure.
In some embodiments, as shown in
In some embodiments, each of the inter-layer dielectric portions 291, 292 may may be formed as a single layer structure or a multi-layered structure, and include a dielectric material, such as silicon oxide, silicon nitride, silicon oxynitride, other suitable low-k dielectric materials, or combinations thereof. Other dielectric materials suitable for the inter-layer dielectric portions 291, 292 are within the contemplated scope of the present disclosure.
In some embodiments, each of the contact portions 281, 282 may include a conductive material, such as tungsten (W), aluminum (Al), ruthenium (Ru), cobalt (Co), copper (Cu), palladium (Pd), nickel (Ni), platinum (Pt), a low resistivity metal constituent, or the like, or combinations thereof. Other conductive materials suitable for the contact portions 281, 282 are within the contemplated scope of the present disclosure.
In some embodiments, the diode-containing component 20A shown in
PIN diode which has a p-type/intrinsic/n-type structure. Each of the anode and the cathode is connected to an external circuit through a corresponding one of the contact portions 281, 282. When a forward bias voltage is applied across the anode and the cathode of the diode, electrons are permitted to flow from the cathode to the anode through the first semiconductor regions 231 of the first stack 23. The diode shown in
In some embodiments, the active component 30 may include a metal-oxide-semiconductor field-effect transistor (MOSFET). In some embodiments, the active component 30 may be configured as a fin-type FETs (FinFET), multi-gate FETs (e.g., gate-all-around FETs (GAA FETs), multi-bridge channel FETs (MBCFET), fork-sheet FETs, etc.), or other FETs having a suitable structure. In some embodiments, the active component 30 may be configured as a memory cell or an inverter both of which may include a plurality of transistors. Other applications or devices suitable for the active component 30 are within the contemplated scope of the present disclosure. In some embodiments, the active component 30 is functions as a MOSFET, and includes (i) two source/drain portions 31 disposed on the second part 102 of the base structure 10 and spaced apart from each other in the X direction (see
In some embodiments, the two source/drain portions 31 are made of the same semiconductor material and have the same conductivity type. Furthermore, the conductivity type of the two source/drain portions 31 is the same as that of one of the first portion 21 and the second portion 22. Possible semiconductor materials suitable for the two source/drain portions 31 are similar to those for the first portion 21 and the second portion 22, and thus the details thereof are omitted for the sake of brevity. It is noted that each of the two source/drain portions 31 may refer to a source or a drain, individually or collectively dependent upon the context.
In some embodiments, in the case that the active component 30 is configured to have a gate-all-around structure, as shown in
In some embodiments, as shown in
In some embodiments, the active gate structure 33 and the first dummy gate structure 271 are made of the same materials. To be specific, the materials of the gate dielectric 3302, the gate electrode 3303, the wall portion 3304, and the cap portion 3305 in the active gate structure 33 are the same as those of the gate dielectric 2702, the gate electrode 2703, the wall portion 2704, and the cap portion 2705 in the first dummy gate structure 271, respectively.
In some embodiments, the gate dielectric 3302 may include silicon oxide, silicon nitride, silicon oxynitride, a suitable high-k material (such as hafnium oxide, zirconium oxide, zirconium aluminum oxide, hafnium aluminum oxide, hafnium silicon oxide, aluminum oxide, and so on), other suitable materials, or combinations thereof. Other dielectric materials suitable for the gate dielectric 3302 are within the contemplated scope of the present disclosure.
In some embodiments, the gate electrode 3303 may be configured as a multi-layered structure including (i) at least one work function metal which is provided for adjusting threshold voltage of an n-FET or a p-FET, and (ii) an electrically conductive material having a low resistance which is provided for reducing electrical resistance of the gate electrode 3303, other suitable materials, or combinations thereof. In some embodiments, the work function metal of the gate electrode 3303 for forming an n-FET may be different from that for forming a p-FET so as to permit the n-FET and the p-FET to have different threshold voltages. Other methods suitable for adjusting the threshold voltages are within the contemplated scope of the present disclosure. In some embodiments, the gate electrode 3303 may include a metal material (e.g., tungsten (W), titanium (Ti), tantalum (Ta), aluminum (Al), or ruthenium (Ru)), metal-containing nitrides (e.g., titanium nitride (TiN), or tantalum nitride (TaN)), metal-containing silicides (e.g., nickel silicide (NiSi)), metal-containing carbides (e.g., tantalum carbide (TaC)), or combinations thereof. Other suitable materials for the gate electrode 3303 are within the contemplated scope of the present disclosure.
In some embodiments, the wall portions 3304 may be formed as a single layer structure or a multi-layered structure, and include a dielectric material. In some embodiments, the wall portions 3304 may include a nitride-based dielectric material, such as silicon nitride, silicon oxynitride, silicon carbon nitride, silicon oxycarbonnitride, but is not limited thereto. Other dielectric materials suitable for the wall portions 3304 are within the contemplated scope of the present disclosure.
In some embodiments, the cap portion 3305 has an upper surface which is flush with an upper surface of each of the wall portions 3304. In some embodiments, the cap portion 3305 may include a dielectric material, such as silicon oxide, silicon nitride, silicon oxynitride, but is not limited thereto. Other dielectric materials suitable for the cap portion 3305 are within the contemplated scope of the present disclosure.
Possible materials suitable for the elements 2702, 2703, 2704, 2705 in the first dummy gate structure 271 are similar to those for the elements 3302, 3303, 3304, 3305 in the active gate structure 33, and thus the details thereof are omitted for the sake of brevity.
In some embodiments, the active component 30 further includes a plurality pair of inner spacers 34, each pair of which are respectively disposed at two opposite sides of the gate portion 3301 in the X direction and disposed between two corresponding adjacent ones of the channel regions 321 so as to separate the gate portion 3301 from the two source/drain portions 31. In some embodiments, the inner spacers 34 may be made of a dielectric material the same as that of the lateral parts 234. Possible dielectric materials suitable for the inner spacers 34 are similar to those for the lateral parts 234, and thus the details thereof are omitted for the sake of brevity.
In some embodiments, the active component 30 further includes (i) two inter-layer dielectric portions 35 which are respectively disposed to cover the two source/drain portions 34, (ii) two contact portions 36 which are respectively formed in the two inter-layer dielectric portions 35 to be connected to the two source/drain portions 31, respectively, and (iii) a gate via 37 formed in the cap portion 3304 to be connected to the gate electrode 3303. In
In some embodiments, the two inter-layer dielectric portions 35 and the two contact portions 36 may be made of materials respectively the same as those of the inter-layer dielectric portions 291, 292 and the contact portions 281, 282 in the diode-containing component 20A. Possible materials suitable for the two inter-layer dielectric portions 35 and the two contact portions 36 are respectively similar to those for the inter-layer dielectric portions 291, 292 and the contact portions 281, 282 in the diode-containing component 20A, and thus the details thereof are omitted for the sake of brevity. In some embodiments, the gate via 37 may be made of a conductive material, such as those of the contact portions 281, 282, and thus possible conductive materials suitable for the gate via 37 are not repeated for the sake of brevity.
In some embodiments, the base structure 10 includes a substrate 11, a plurality of fin portions 12 (see
In some embodiments, the substrate 11 may include a semiconductor material (such as the examples for the first semiconductor regions 231 as described above with reference to
In some embodiments, the diode-containing component 20A and the active component 30 are disposed on the same one of the fin portions 12 and displaced from each other in the X direction. In this case, the fin portion 12 may have a first part 101 and a second part 102 which are in position, respectively corresponding to the first part 101 and the second part 102 of the base structure 10, and which are thus respectively denoted by the same numerals for the sake of brevity. In other words, the diode-containing component 20A and the active component 30 are respectively disposed on the first and second parts 101, 102 of the fin portion 12. In some embodiments, a width of the first part 101 of the fin portion 12 in the Y direction and a width of the second part 102 of the fin portion 12 are respectively equal to the width W1 of the first semiconductor regions 231 and the width W2 of the channel regions 321. In some embodiments, the width of the first part 101 of the fin portion 12 may be the same as or different from the width of the second part 102 of the fin portion 12. In some other embodiments, the diode-containing component 20A and the active component 30 are disposed on two different ones of the fin portions 12 and may be displaced from each other in the Y direction. In some not shown embodiments, the substrate includes a backside portion opposite to the front-side surface, and the backside portion of the substrate may be thinned down to have a backside surface. The semiconductor structure 1 may further include a backside metallization scheme (not shown) which is formed on the backside surface of the thinned-down substrate, and which is used to control electronic components disposed on the front-side surface.
In some embodiments, each of the isolation regions 13 are provided for isolating a corresponding one of the fin portions 12 from the structure adjacent thereto. The isolation regions 13 may each be a portion of a shallow trench isolation (STI), a deep trench isolation (DTI), or other suitable structures, and may be made of a dielectric material, such as an oxide material (for example, silicon oxide), a nitride material (for example, silicon nitride), or a combination thereof. Other suitable materials and/or configurations for the isolation regions 13 are within the contemplated scope of the present disclosure.
In some alternative embodiments, the semiconductor structure 1 may further include additional features, and/or some features present in the semiconductor structure 1 may be modified, replaced, or eliminated without departure from the spirit and scope of the present disclosure.
In some embodiments, the diode-containing component 20B has a structure similar to that of the diode-containing component 20A shown in
The third portion 24 is disposed on the first part 101 such that the second portion 22 is disposed between and spaced apart from the first portion 21 and the third portion 24 in the X direction. The third portion 24 is made of a third semiconductor material which has a conductivity type the same as that of the first semiconductor material of the first portion 21. Possible materials suitable for the third semiconductor material are similar to those for the first portion 21, and thus the details thereof are omitted for the sake of brevity.
The second stack 25 is disposed on the first part 101 and between the second portion 22 and the third portion 24. The second stack 25 includes a plurality of second semiconductor regions 251 spaced apart from each other in the Z direction, and a plurality of second dielectric regions 252 disposed to alternate with the second semiconductor regions 251 such that each of the second semiconductor regions 251 and the second dielectric regions 252 extends between the second portion 22 and the third portion 24. Possible materials suitable for the second semiconductor regions 251 and the second dielectric regions 252 are respectively similar to those for the first semiconductor regions 231 and the first dielectric regions 232 as described above with reference to
In some embodiments, each of the second dielectric regions 252 is disposed to fill a space between two corresponding adjacent ones of the second semiconductor regions 251. In some embodiments, each of the second dielectric regions 252 may have a configuration the same as that of each of the first dielectric regions 232, and includes a main part 253 and two lateral parts 254 which are respectively disposed at two opposite sides of the main part 253 in the X direction. In some embodiments, the main part 253 of each of the second dielectric regions 252 may be made of a dielectric material the same as the main part 233 of each of the first dielectric regions 232 as described above with reference to
In some embodiments, the additional isolation portion 263 is disposed between the base structure 10 and the third portion 24 to entirely separate the third portion 24 from the base structure 10 (i.e., the first part 101). Each of the isolation portions 262, 263 has an upper surface having a level which is lower than a level of a lower surface of a bottommost one of the second semiconductor regions 251, and which is higher than a level of a lower surface of a bottommost one of the second dielectric regions 252. As such, the bottommost one of the second semiconductor regions 251 has two end surfaces which are opposite to each other in the X direction and which are respectively in contact with the second portion 22 and the third portion 24, and the two end surfaces of the bottommost one of the second semiconductor regions 251 will not be covered by the isolation portions 262, 263, respectively. Possible dielectric materials suitable for the additional isolation portion 263 are similar to those for the isolation portions 261, 262, and the details thereof are not repeated for the sake of brevity. In some embodiments, the isolations portions 261, 262 may be each referred to as a full bottom isolation (FBI).
The second dummy gate structure 272 is elongated in the Y direction and disposed over the second stack 25. Elements of the second dummy gate structure 272 are similar to or the same as those of the first dummy gate structure 271 in terms of configurations and materials, and are denoted by the same numerals. As such, the details of the elements of the second dummy gate structure 272 are not repeated for the sake of brevity.
The additional inter-layer dielectric portion 293 is disposed to cover the third portion 24, and the dielectric materials and configuration of the additional inter-layer dielectric portion 293 are similar to those of the inter-layer dielectric portions 291, 292. and thus the details thereof are not repeated for the sake of brevity.
The additional contact portion 283 is formed in the additional inter-layer dielectric portion 293 and connected to the third portion 24. The additional contact portion 283 may include a conductive material, such as those of the contact portions 281, 282, and thus possible conductive materials for the additional contact portion 283 are not repeated for the sake of brevity.
It is noted that the additional contact portion 283 is connected to an external circuit or an external controller through a front-side backend metallization scheme (not shown) disposed over the semiconductor structure 2, and that the second dummy gate structure 272 is formed during formation of the semiconductor structure 2 to obtain a relatively uniform pattern density in a patterning process, and thus no voltage is applied to the second dummy gate structure 272 by an external circuit or an external controller through the front-side backend metallization scheme.
In some embodiments, as shown in
As shown in
The BJT 20B shown in
In some alternative embodiments, the semiconductor structure 2 may further include additional features, and/or some features present in the semiconductor structure 2 may be modified, replaced, or eliminated without departure from the spirit and scope of the present disclosure.
In some embodiments, the method 40 may include steps S41 to S43.
Referring to
In some embodiments, the preformed gate structure 70 includes the two wall portions 2704, a preformed gate dielectric layer 71, a preformed gate electrode layer 72 and a hard mask layer 73. The two wall portions 2704 are disposed on the first stack 23 and spaced apart from each other in the X direction. The preformed gate dielectric layer 71, the preformed gate electrode layer 72 and the hard mask layer 73 are sequentially formed over the first stack 23 in such order, and are each disposed between the two wall portions 2704. In some embodiments, the hard mask layer 73 may include silicon nitride, silicon oxide, silicon oxynitride, other suitable dielectric materials, or combinations thereof, the preformed gate electrode layer 72 may include polycrystalline silicon, single crystalline silicon, amorphous silicon, or combinations thereof, and the preformed gate dielectric layer 71 may include silicon oxide, silicon nitride, silicon oxynitride, high dielectric constant (k) materials, other suitable dielectric materials, or combinations thereof. Other suitable materials for the preformed gate structure 70 are within the contemplated scope of the present disclosure. The details of the structures and materials of the wall portions 2704 are already described above with reference to
In some embodiments, step S41 may include sub-steps S411 to S413 in accordance with some embodiments.
In sub-step S411, referring to
The preformed stack 60 includes the first semiconductor regions 231 and a plurality of preformed semiconductor regions 61 disposed to alternate with the first semiconductor regions 231 in the Z direction. Each of the preformed semiconductor regions 61 are made of a semiconductor material different from that of the first semiconductor regions 231. In other words, the semiconductor material of the preformed semiconductor regions 61 has a chemical composition different from that of the semiconductor material of the first semiconductor regions 231, such that the preformed semiconductor regions 61 and the first semiconductor regions 231 have different etching selectivity ratios from each other. Thus, by selecting a suitable etchant, the preformed semiconductor regions 61 or the first semiconductor regions 231 can be selectively removed in subsequent processes. Possible semiconductor materials suitable for the preformed semiconductor regions 61 are similar to those for the first semiconductor regions 231, and thus the details thereof are omitted for the sake of brevity. In some embodiments, the first semiconductor regions 231 are made of silicon, and the preformed semiconductor regions 61 are made of silicon germanium.
In some embodiments, the preformed gate structure 70 is not only formed over the preformed stack 60, but also further formed on the isolation regions 13.
In some embodiments, sub-step S411 may include: (i) forming a laminated structure (not shown) on the first part 101, the laminated structure including a plurality of first films and a plurality second films disposed to alternate with the first films in the Z direction; (ii) forming the preformed gate structure 70 over the laminated structure; and (iii) patterning the laminated structure using the preformed gate structure 70 as a hard mask to form two recesses 62 respectively at two opposite sides of the preformed gate structure 70 in the X direction, such that the first films are patterned into the first semiconductor regions 231 and the second films are patterned into the preformed semiconductor regions 61. One or more deposition processes (such as chemical vapor deposition (CVD), atomic layer deposition (ALD), physical vapor deposition (PVD), or other suitable deposition processes), one or more photolithography processes (such as coating a photoresist, exposing the photoresist through a photomask, developing the photoresist, etching through the developed photoresist, stripping or ashing the photoresist, and/or other suitable processes), one or more etching processes for patterning (such as dry etching, wet etching, other suitable techniques, or combinations thereof), and/or one or more planarization processes (such as chemical mechanical planarization (CMP), or other suitable planarization processes) may be used in sub-step S411, but is not limited thereto.
In sub-step S412, referring to
In sub-step S413, referring to
In some embodiments, referring to
In some embodiments, in step S41, on the second part 102 (see also
Referring to
In some embodiments, in step S42, the not shown patterned structure formed on the second part 102 described in step S41 may be covered by a patterned photoresist (not shown), and the patterned photoresist may be removed after step S42. In some other embodiments, the not shown patterned structure formed on the second part 102 described in step S41 may be formed with two isolation regions similar to the isolation portions 261. 262 in terms of positions, configurations and materials.
Referring to
It is noted that since the conductivity types of the first portion 21 and the second portion 22 are different from each other, the first portion 21 and the second portion 22 are separately formed. The first portion 21 may be formed before or after formation of the second portion 22. In some embodiments, for example, referring to
In some embodiments, in step S43, the source/drain portions 31 shown in
Referring to
Referring to
In some embodiments, each of the first patterned mask layer 91 and the second patterned mask layer 93 may include a dielectric material (such as silicon oxide, silicon nitride, silicon oxynitride, aluminum oxide, and so on). It is noted that a patterned photoresist layer (for example, but not limited to, the patterned photoresist layer 92) may have a dimension with an acceptable tolerance due to the process variation of the exposure and development process for forming the same, and hence, as shown in
After step S43, the structure shown in area 2A of
In some embodiments, referring to
In some embodiments, after step 44, the active component 30 may be also obtained on the second part 102 (see also
In some embodiments, some steps in the method 40 may be modified, replaced, or eliminated without departure from the spirit and scope of the present disclosure.
For example,
In the semiconductor structure of this disclosure, with the introduction of the isolation portions in the diode-containing component, each of the terminals is entirely separated from the base structure and from an adjacent one of the terminals, thereby reducing occurrence of current leakage. Furthermore, with the introduction of the dielectric regions alternating with the semiconductor regions which interconnect the two portions having opposite conductivity types in the diode-containing component, the current flow between the two portions through the semiconductor regions may be enlarged. Additionally, the diode-containing component may be formed together with the active component using an integrated process flow. Therefore, the semiconductor structure and the methods for making the same of this disclosure may achieve an improved electrical performance of the diode-containing component, and enable implementation of various circuit design.
In accordance with some embodiments of the present disclosure, a semiconductor structure includes: a base structure; a first portion disposed on the base structure and made of a first semiconductor material; a second portion disposed on the base structure and spaced apart from the first portion, the second portion being made of a second semiconductor material which has a conductivity type opposite to that of the first semiconductor material; and a first stack disposed on the base structure and between the first portion and the second portion, the first stack including a plurality of first semiconductor regions spaced apart from each other, and a plurality of first dielectric regions disposed to alternate with the first semiconductor regions such that each of the first semiconductor regions and the first dielectric regions extends between the first portion and the second portion, the first semiconductor regions having a dopant concentration which is lower than that of each of the first portion and the second portion.
In accordance with some embodiments of the present disclosure, each of the first dielectric regions is disposed to fill a space between two corresponding adjacent ones of the first semiconductor regions.
In accordance with some embodiments of the present disclosure, each of the first dielectric regions includes a main part and two lateral parts which are respectively disposed at two opposite sides of the main part, and which are respectively connected to the first portion and the second portion.
In accordance with some embodiments of the present disclosure, the semiconductor structure further includes two isolation portions each of which is disposed between the base structure and a corresponding one of the first portion and the second portion, an upper surface of each of the isolation portions being at a level which is lower than a level of a lower surface of a bottommost one of the first semiconductor regions, and which is higher than a level of a lower surface of a bottommost one of the first dielectric regions.
In accordance with some embodiments of the present disclosure, the first portion and the second portion are spaced apart from each other in an X direction. The first semiconductor regions are spaced apart from each other in a Z direction transverse to the X direction. The semiconductor structure further includes a first dummy gate structure which is elongated in a Y direction transverse to both the X direction and the Z direction, and which is disposed over the first stack, and two contact portions which are connected to the first portion and the second portion, respectively.
In accordance with some embodiments of the present disclosure, the semiconductor structure further includes: a third portion disposed on the base structure such that the second portion is disposed between and spaced apart from the first portion and the third portion, the third portion being made of a third semiconductor material which has a conductivity type the same as that of the first semiconductor material; and a second stack disposed on the base structure and between the second portion and the third portion, the second stack including a plurality of second semiconductor regions spaced apart from each other, and a plurality of second dielectric regions disposed to alternate with the second semiconductor regions such that each of the second semiconductor regions and the second dielectric regions extends between the second portion and the third portion, the second semiconductor regions having a dopant concentration which is lower than that of each of the second portion and the third portion.
In accordance with some embodiments of the present disclosure, each of the second dielectric regions is disposed to fill a space between two corresponding adjacent ones of the second semiconductor regions.
In accordance with some embodiments of the present disclosure, each of the first dielectric regions and the second dielectric regions includes a main part and two lateral parts which are respectively disposed at two opposite sides of the main part. The two lateral parts of each of the first dielectric regions are connected to the first portion and the second portion, respectively. The two lateral parts of each of the second dielectric regions are connected to the second portion and the third portion, respectively.
In accordance with some embodiments of the present disclosure, the semiconductor structure further includes three isolation portions each of which is disposed between the base structure and a corresponding one of the first portion, the second portion and the third portion, and each of which is configured to entirely separate the corresponding one of the first portion, the second portion and the third portion from the base structure.
In accordance with some embodiments of the present disclosure, each of the first dielectric regions and the second dielectric regions includes silicon oxide, metal oxide, or a combination thereof.
In accordance with some embodiments of the present disclosure, a semiconductor structure includes: a base structure; a first portion disposed on the base structure and made of a first semiconductor material; a second portion disposed on the base structure and spaced apart from the first portion, the second portion being made of a second semiconductor material which has a conductivity type opposite to that of the first semiconductor material; a first stack disposed on the base structure and between the first portion and the second portion, the first stack including a plurality of first semiconductor regions spaced apart from each other such that each of the first semiconductor regions extends between the first portion and the second portion, the first semiconductor regions having a dopant concentration which is lower than that of each of the first portion and the second portion; and two isolation portions each of which is disposed between the base structure and a corresponding one of the first portion and the second portion, an upper surface of each of the isolation portions being at a level lower than a level of a lower surface of a bottommost one of the first semiconductor regions, and higher than a level of an upper surface of the base structure.
In accordance with some embodiments of the present disclosure, the first stack further includes a plurality of first dielectric regions disposed to alternate with the first semiconductor regions such that each of the first dielectric regions is disposed to fill a space between two corresponding adjacent ones of the first semiconductor regions and extends between the first portion and the second portion.
In accordance with some embodiments of the present disclosure, the semiconductor structure further includes: a third portion disposed on the base structure such that the second portion is disposed between and spaced apart from the first portion and the third portion, the third portion being made of a third semiconductor material which has a conductivity type the same as that of the first semiconductor material; a second stack disposed on the base structure and between the second portion and the third portion, the second stack including a plurality of second semiconductor regions spaced apart from each other, and a plurality of second dielectric regions disposed to alternate with the second semiconductor regions such that each of the second semiconductor regions and the second dielectric regions extends between the second portion and the third portion, the second semiconductor regions having a dopant concentration which is lower than that of each of the second portion and the third portion; and an additional isolation portion disposed between the base structure and the third portion, an upper surface of the additional isolation portion being at a level which is lower than a level of a lower surface of a bottommost one of the second semiconductor regions, and which is higher than a level of a lower surface of a bottommost one of the second dielectric regions.
In accordance with some embodiments of the present disclosure, each of the second dielectric regions is disposed to fill a space between two corresponding adjacent ones of the second semiconductor regions.
In accordance with some embodiments of the present disclosure, a method for manufacturing a semiconductor structure includes: forming a base structure; forming a first portion on the base structure, the first portion being made of a first semiconductor material; forming a second portion on the base structure and spaced apart from the first portion in an X direction, the second portion being made of a second semiconductor material which has a conductivity type opposite to that of the first semiconductor material; and forming a first stack on the base structure and between the first portion and the second portion, the first stack including a plurality of first semiconductor regions spaced apart from each other in a Z direction transverse to the X direction, and a plurality of first dielectric regions disposed to alternate with the first semiconductor regions in the Z direction such that each of the first semiconductor regions and the first dielectric regions extends between the first portion and the second portion, the first semiconductor regions having a dopant concentration which is lower than that of each of the first portion and the second portion.
In accordance with some embodiments of the present disclosure, the method further includes: forming a third portion on the base structure such that the second portion is disposed between and spaced apart from the first portion and the third portion in the X direction, the third portion being made of a third semiconductor material which has a conductivity type the same as that of the first semiconductor material; and forming a second stack on the base structure and between the second portion and the third portion, the second stack including a plurality of second semiconductor regions spaced apart from each other in the Z direction, and a plurality of second dielectric regions disposed to alternate with the second semiconductor regions in the Z direction such that each of the second semiconductor regions and the second dielectric regions extends between the second portion and the third portion, the second semiconductor regions having a dopant concentration which is lower than that of each of the second portion and the third portion.
In accordance with some embodiments of the present disclosure, the method further includes: forming three isolation portions, each of which is disposed between the base structure and a corresponding one of the first portion, the second portion and the third portion, and each of which is configured to entirely separate the corresponding one of the first portion, the second portion and the third portion from the base structure.
In accordance with some embodiments of the present disclosure, the method further includes forming two dummy gate structures over the first stack and the second stack, respectively, the two dummy gate structures being each elongated in a Y direction transverse to both the X direction and the Z direction.
In accordance with some embodiments of the present disclosure, formation of the first stack includes: forming a preformed stack including the first semiconductor regions and a plurality of preformed semiconductor regions disposed to alternate with the first semiconductor regions in the Z direction, the preformed semiconductor regions being made of a material different from that of the first semiconductor regions; and replacing the preformed semiconductor regions with the first dielectric regions, respectively.
In accordance with some embodiments of the present disclosure, each of the first dielectric regions includes a main part and two lateral parts which are respectively disposed at two opposite sides of the main part in the X direction, and which are connected to the first portion and the second portion, respectively. The first stack is formed before forming the first portion and before forming the second portion. Formation of the first stack includes: forming a preformed stack including the first semiconductor regions and a plurality of preformed semiconductor regions disposed to alternate with the first semiconductor regions in the Z direction, the preformed semiconductor regions being made of a material different from that of the first semiconductor regions; replacing the preformed semiconductor regions with a plurality of first dielectric layers, respectively; recessing the first dielectric layers such that the first dielectric layers are each recessed to form two lateral grooves and such that each of the recessed first dielectric layers serves as the main part of a corresponding one of the first dielectric regions; and forming the two lateral parts of each of the first dielectric regions respectively in the two lateral grooves of a corresponding one of the recessed first dielectric layers.
In accordance with some embodiments of the present disclosure, a semiconductor structure includes: a base structure having a first part and a second part displaced from the first part; a diode-containing component disposed on the first part and including a first portion disposed on the first part and made of a first semiconductor material, a second portion disposed on the first part and spaced apart from the first portion, the second portion being made of a second semiconductor material which has a conductivity type opposite to that of the first semiconductor material, and a first stack disposed on the first part and between the first portion and the second portion, the first stack including a plurality of first semiconductor regions spaced apart from each other, and a plurality of first dielectric regions disposed to alternate with the first semiconductor regions such that each of the first semiconductor regions and the first dielectric regions extends between the first portion and the second portion, the first semiconductor regions having a dopant concentration which is lower than that of each of the first portion and the second portion; and an active component disposed on the second part, the active component including a channel portion and an active gate structure, the active gate structure including a gate electrode which is isolated from the channel portion and which is used to control an electrical conductivity of the channel portion.
In accordance with some embodiments of the present disclosure, the first portion and the second portion are spaced apart from each other in an X direction. The first semiconductor regions are spaced apart from each other in a Z direction transverse to the X direction. The diode-containing component further includes a first dummy gate structure which is elongated in a Y direction transverse to both the X direction and the Z direction, and which is disposed over the first stack.
In accordance with some embodiments of the present disclosure, the active component further includes two source/drain portions having a conductivity type which is the same as that of one of the first portion and the second portion, the two source/drain portions being spaced apart from each other in the X direction. The channel portion is disposed between the two source/drain portions and made of a semiconductor material the same as that of the first semiconductor regions. The active gate structure is elongated in the Y direction, and is disposed over the channel portion, the active gate structure being made of a material the same as that of the first dummy gate structure.
In accordance with some embodiments of the present disclosure, the diode-containing component functions as a PIN diode. One of the first portion and the second portion has a p-type conductivity and serves as an anode of the PIN diode, and the other one of the first portion and the second portion has an n-type conductivity and serves as a cathode of the PIN diode.
In accordance with some embodiments of the present disclosure, the diode-containing component further includes: a third portion disposed on the base structure such that the second portion is disposed between and spaced apart from the first portion and the third portion, the third portion being made of a third semiconductor material which has a conductivity type the same as that of the first semiconductor material; and a second stack disposed on the base structure and between the second portion and the third portion, the second stack including a plurality of second semiconductor regions spaced apart from each other, and a plurality of second dielectric regions disposed to alternate with the second semiconductor regions such that each of the second semiconductor regions and the second dielectric regions extends between the second portion and the third portion, the second semiconductor regions having a dopant concentration which is lower than that of each of the second portion and the third portion. The diode-containing component functions as a bipolar junction transistor, the first portion, the second portion and the third portion respectively serving as a collector terminal, a base terminal and an emitter terminal of the bipolar junction transistor.
In accordance with some embodiments of the present disclosure, the diode-containing component further includes three isolation portions each of which is disposed between the base structure and a corresponding one of the first portion, the second portion and the third portion, and each of which is configured to entirely separate the corresponding one of the first portion, the second portion and the third portion from the base structure.
The foregoing outlines features of several embodiments so that those skilled in the art may better understand the aspects of the present disclosure. Those skilled in the art should appreciate that they may readily use the present disclosure as a basis for designing or modifying other processes or structures for carrying out the same purposes and/or achieving the same advantages of the embodiments introduced herein. Those skilled in the art should also realize that such equivalent constructions do not depart from the spirit and scope of the present disclosure, and that they may make various changes, substitutions, and alterations herein without departing from the spirit and scope of the present disclosure.