The present disclosure is related to an electronic device, in particular is directed to an electronic device with an alignment mark.
With the development of technology and demands for use, electronic devices are gradually becoming popular in daily life. In the manufacturing process, at least one set of alignment marks or at least one set of test keys are needed to facilitate the alignment or the detection when it is needed to integrate multiple chip units in an electronic device, so it would greatly affect the layout space of the electronic device and not be conducive for the improvement of the production yield.
In view of these, the present disclosure proposes a design-modified alignment mark to adjust the layout space of the electronic device or reduce the impact on the production yield. For example, the present disclosure proposes an alignment mark including a test key to have the function of measuring the die shift of chip units, so that the alignment mark of this disclosure becomes a versatile mark to reduce the layout space occupied by the alignment mark on the electronic device, to be conducive to the innovation of a packaging structure and the electronic device, and to improve the production yield of the electronic device.
In accordance with some examples, an electronic device which includes a redistribution structure, a plurality of chip units, and a protective layer is provided. The redistribution structure includes a plurality of alignment marks. The chip units are electrically connected to the redistribution structure, and include a first chip unit and a second chip unit. The protective layer surrounds the first chip unit and the second chip unit. The chip units and the alignment marks are arranged along a direction from a cross-sectional view. The alignment marks include a first alignment mark, a second alignment mark, a third alignment mark and a fourth alignment mark. The first chip unit is disposed between the first alignment mark and the third alignment mark, and the second chip unit is disposed between the second alignment mark and the fourth alignment mark. The second alignment mark and the third alignment mark are disposed between the first chip unit and the second chip unit. A number of the alignment marks is greater than a number of the chip units.
These and other objectives of the present disclosure will no doubt become obvious to those of ordinary skill in the art after reading the following detailed description of the embodiment that is illustrated in the various figures and drawings.
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The present disclosure may be understood by reference to the following detailed description, taken in conjunction with the drawings as described below. For purposes of illustrative clarity understood, various drawings of this disclosure show a portion of the electronic device, and certain elements in various drawings may not be drawn to scale. In addition, the number and dimension of each device shown in drawings are only illustrative and are not intended to limit the scope of the present disclosure.
Certain terms are used throughout the description and following claims to refer to particular components. As one skilled in the art will understand, electronic equipment manufacturers may refer to a component by different names. This document does not intend to distinguish between components that differ in name but not in function.
In the following description and in the claims, the terms “include”, “comprise” and “have” are used in an open-ended fashion, and thus should be interpreted to mean “include, but not limited to . . . ”.
It will be understood that when an element or layer is referred to as being “on another component or on another layer” or “electrically connected to another component or electrically to another layer”, it may be directly on or directly electrically connected to the other element or layer, or intervening elements or layers may be presented. In contrast, when an element is referred to as being “directly on” or “directly electrically connected to” another element or layer, there are no intervening elements or layers presented.
Although terms such as first, second, third, etc., may be used to describe diverse constituent elements, such constituent elements are not limited by the terms. The terms are used only to discriminate a constituent element from other constituent elements in the specification.
It should be noted that the technical features in different embodiments described in the following may be replaced, recombined, or mixed with one another to constitute another embodiment without departing from the spirit of the present disclosure.
Although terms such as first, second, third, etc. may be used to describe various constituent elements, such constituent elements are not limited by these terms. These terms are only used to distinguish one constituent element from another constituent element in the specification. The claims may not use the same terms, but may use the terms first, second, third etc. with respect to the order of claimed elements. Therefore, in the following description, in the claims, a first constituent element may be a second constituent element.
In the present disclosure, various electronic devices may include for example an electronic component, a semiconductor device, a packaging device, a display device, a light-emitting device including a backlight module, a solar cell, a sensing device, a vehicle device, an antenna device, a splicing device, or a high-frequency device, but the present disclosure is not limited thereto. The electronic device may include a flexible electronic device or a bendable electronic device. The display device may be a non-self-illuminating display device or a self-illuminating display device, to include such as a light-emitting diode (LED), liquid crystal, fluorescence, phosphor or other suitable materials, and the materials may be optionally combined, but the present disclosure is not limited thereto. The splicing device may be, for example, a display splicing device or an antenna splicing device, but the present disclosure is not limited thereto. The antenna device may be a liquid crystal antenna device or a non-liquid crystal antenna device. The sensing device may be a sensing device for sensing capacitance, light, heat or ultrasonic waves, but the present disclosure is not limited thereto. In the present disclosure, an electronic element may include a passive elements or an active element, such as a capacitor, a resistor, an inductor, a diode, a transistor. The diode may include a light-emitting diode or a photodiode. The light-emitting diode may for example, include an organic light-emitting diode (OLED), a sub-millimeter light-emitting diode (mini LED), a micro light-emitting diode (micro LED), or a quantum dot light-emitting diode, but the present disclosure is not limited thereto. It should be noted that, the electronic device of the present disclosure may be any combination of the above, but the present disclosure is not limited thereto. Hereinafter, the display device is used as an electronic device to describe the present disclosure, but the present disclosure is not limited thereto.
In present disclosure, the measurement methods of length, thickness, width, height, distance and area may be obtained by an optical microscope (OM), an electron microscope (such as a scanning electron microscope, SEM) or other methods, but the present disclosure is not limited thereto.
In some embodiments of the present disclosure, the first direction D1 may be the X direction and the second direction D2 may be the Y direction. In other embodiments of the present disclosure, the first direction D1 may be the Y direction and the second direction D2 may be the X direction. The third direction is the Z direction, which may be the normal direction of the electronic device or the top view direction of the electronic device, the Z direction is perpendicular to the X direction and the Z direction is perpendicular to the Y direction.
In some examples of the present disclosure, the first alignment mark 111 may be provided to correspond to the first chip unit 121, and in some examples of the present disclosure, the second alignment mark 112 may be provided to correspond to the second chip unit 122. “Provided to correspond to” may mean, for example, that a given element may be arranged adjacent to a reference element, for example in a marginal region of the reference element, but the given element may or may not directly contact the reference element. For example, in some embodiments of the present disclosure, the first alignment mark 111 may be provided in the first position 121A in a marginal region 121M adjacent to the first chip unit 121 of the electronic device 101, so that the first alignment mark 111 may be disposed in the marginal region 121M adjacent to the first chip unit 121 and adjacent to the first chip unit 121. On the other hand, the second alignment mark 112 may be provided in the first position 122A in a marginal region 122M adjacent to the second chip unit 122 of the electronic device 101, so that the second alignment mark 112 may be disposed in the marginal region 122M adjacent to the second chip unit 122 and adjacent to the second chip unit 122, but the present disclosure is not limited thereto.
In some examples of the present disclosure, the alignment marks 110 may further include a third alignment mark 113 and a fourth alignment mark 114, for example, the third alignment mark 113 is provided to correspond to the first chip unit 121, and the four alignment mark 114 is provided to correspond to the second chip unit 122. In some embodiments of the present disclosure, the third alignment mark 113 may be disposed in the second position 121B of the marginal region 121M adjacent to the first chip unit 121 and adjacent to the first chip unit 121. On the other hand, the fourth alignment mark 114 may be disposed in the second position 122B of the marginal region 122M adjacent to the second chip unit 122 and adjacent to the second chip unit 122, but the present disclosure is not limited thereto. In some embodiments of the present disclosure, the first position 121A and the second position 121B may be respectively located on two adjacent sides of the marginal region 121M, or in other embodiments of the present disclosure, the first position 121A and the second position 121B may be respectively located on two opposite sides of the marginal region 121M, but the present disclosure is not limited thereto. Similarly, in some embodiments of the present disclosure, the first position 122A and the second position 122B may be respectively located on two adjacent sides of the marginal region 122M, or in other embodiments of the present disclosure, the first position 122A and the second position 122B may be respectively located on two opposite sides of the marginal region 122M, but the present disclosure is not limited thereto.
Further, the first chip unit 121 may include four sides, wherein the first side S1 is substantially parallel to the third side S3, the second side S2 is substantially parallel to the fourth side S4, and the first side S1 is substantially perpendicular to the second side S2. The first alignment mark 111 may be arranged adjacent to the first side S1, the third alignment mark 113 may be arranged adjacent to the third side S3, and the first alignment mark 111 and the third alignment marks 113 do not overlap along an extension direction of the second side S2. Preferably, the first alignment mark 111 may be arranged in the marginal region 121M adjacent to the first side S1, and arranged in the marginal region 121M adjacent to the corner where the first side S1 and the second side S2 meet. Preferably, the third alignment mark 113 may be arranged in the marginal region 121M adjacent to the third side S3 and arranged in the marginal region 121M adjacent to the corner where the third side S3 and the fourth side S4 meet. The arrangement of the second chip unit 122 may also refer to the above principles to correspondingly arrange the second alignment mark 112 and the fourth alignment mark 114 in the marginal region 122M adjacent to the four sides thereof, so the details are not elaborated here. The marginal region referred to in the present disclosure may be, for example, from a top view direction, the regions of the electronic device other than the regions where the chip unit is located and the wiring layout electrically connected to the chip unit is located.
According to some examples of the present disclosure, the number of the alignment marks in the electronic device of each example may be greater than the number of the chip units. The example of
In some examples of the present disclosure, at least one of the alignment marks, such as the first alignment mark 111, the second alignment mark 112, the third alignment mark 113 or the fourth alignment mark 114, may include at least one rounded corner.
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One of the alignment marks 110 of the electronic device 101 of the present disclosure, such as the first alignment mark 111, the second alignment mark 112, the third alignment mark 113 or the fourth alignment mark 114, may include one of an island-like mark, a window-like mark and a hybrid mark. As shown in
As shown in
On the other hand, the second alignment mark 112 may be disposed on the surface of a film layer of the electronic device 101. For example, the electronic device 101 includes a protective layer 130 with a surface 100S, and the mark unit 112-1A may be directly disposed on the surface 100S and in direct contact with the protective layer 130, the mark unit 112-1B may be directly disposed on the surface of the mark unit 112-1A, the mark unit 112-1C may be directly disposed on the surface of the mark unit 112-1B, and the mark unit 112-1D may be directly disposed on the surface of the mark unit 112-1C so that the hollow pattern 112-2A of the mark unit 112-1A, the hollow pattern 112-2B of the mark unit 112-1B, the hollow pattern 112-2C of the mark unit 112-1C and the hollow patterns 112-2D of the mark unit 112-1D are correspondingly stacked from a smaller one to a larger one sequentially in a direction away from the surface 100S of the electronic device 101 to form a tower-like alignment mark with an increasing opening.
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On the other hand, the mark unit 113-1A and the mark unit 113-1B may be directly disposed on the surface 100S of the protective layer 130 of the electronic device 101 or in direct contact with the protective layer 130, the mark unit 113-1B may be directly disposed on the surface 100S of the electronic device 101 or in direct contact with the protective layer 130, the mark unit 113-1C may be directly disposed on the surface of the mark unit 113-1A, the mark unit 113-1D may be directly disposed on the surface of the mark unit 113-1B, and the mark unit 113-1E may be directly disposed on the surface of the mark unit 113-1C, so that the mark unit 113-1A, the hollow pattern 113-2B of the mark unit 113-1B, the mark unit 113-1C, the hollow pattern 113-2D of the mark unit 113-1D, and the mark unit 113-1E are correspondingly stacked in a direction away from the surface 100S of the electronic device 101 from a smaller one to a larger one to form a hybrid alignment mark according to the island-like mark group or to the window-like mark group to which they belong.
According to some examples of the present disclosure, at least one of the alignment marks may include three mark units, or further include more than three mark units. In other embodiments of the present disclosure, an insulating material may be for use in the island-like mark in the mark units of an alignment mark if one of the alignment marks is an island-like mark or a window-like mark or a hybrid mark. For example, the insulating material may include a transparent material or a translucent material, such as a transparent photoresist or photosensitive polyimide (PSPI), but the present disclosure is not limited thereto. A hybrid mark may have the advantages of a lower vertical height or fewer stacked layers. For example, two mark units may form a single-layer alignment mark, four mark units may form a two-layer alignment mark, six mark units may form a three-layer alignment mark, and so on. In other words, n mark units may form an alignment mark with n/2 layers when n is an even number.
Taking the mark unit 114-1C and the mark unit 114-1D as an example, on one hand, the mark unit 114-1D has a first outer edge 114-5D and a second outer edge 114-6D along a direction perpendicular to the first direction D1, and the mark unit 114-1C has a first outer edge 114-5C perpendicular to the first direction D1 and closest to the first outer edge 114-5D, and a second outer edge 114-6C perpendicular to the first direction D1 and closest to the second outer edge 114-6D. On the other hand, the mark unit 114-1B has a first outer edge 114-5B and a second outer edge 114-6B perpendicular to the second direction D2, and the mark unit 114-1A has a first outer edge 114-5A perpendicular to the second direction D2 and closest to the first outer edge 114-5B, and a second outer edge 114-6A perpendicular to the second direction D2 and closest to the second outer edge 114-6B. The first direction D1 and the second direction D2 may be respectively parallel to the surface 100S of the electronic device 101. The first direction D1 and the second direction D2 may be perpendicular to each other.
According to some examples of the present disclosure, there may be a gap between the adjacent outer edge of the current layer and the outer edge of the front layer, and the gap may have a gap value. The gap between the adjacent outer edge of the current layer and the outer edge of the front layer may be used to measure the misalignment between the adjacent current layer and the front layer. For example, please refer to the illustration of
In some embodiments of the present disclosure, the gap value P and the gap value p along the first direction D1 may represent an misalignment between the adjacent current layer mark unit 114-1C and the front layer mark unit 114-1D along the first direction D1 (i.e., the X direction) if the first direction D1 is the X direction. In other examples of the present disclosure, the gap value P and the gap value p along the first direction D1 between the front-layer key and the current-layer key may measure an misalignment between the adjacent current layer mark unit 114-1C and the front layer mark unit 114-1D along the first direction D1 (i.e., the Y direction) if the first direction D1 is the Y direction. When the first direction D1 and the second direction D2 are perpendicular to each other, the gap value P and the gap value p may measure an misalignment between the adjacent current layer mark unit 114-1C and the front layer mark unit 114-1D along the first direction D1. The gap value Q and the gap value q between the current-layer key and front-layer key along the second direction D2 between the adjacent current layer mark unit 114-1A and the front layer mark unit 114-1B may measure an misalignment along the second direction D2. At this time, the first direction D1 may be either one of the X direction and the Y direction, and the second direction D2 may be the other one of the X direction and the Y direction.
According to some examples of the present disclosure, the gap value along one direction between the adjacent current layer mark unit and front layer mark unit may be used to calculate the alignment deviation value between the adjacent current layer mark unit and front layer mark unit in this direction to feed back to the exposure machine. For example, please refer to the illustration in
Alignment deviation value X1 in the X direction=(gap value P-gap value p)/2
When X1>0, it means that the current layer mark unit is shifted in the direction of +X relative to the front layer mark unit, resulting in an alignment deviation value X1. When X1<0, it means that the current layer mark unit is shifted in the direction of-X relative to the front layer mark unit, resulting in another alignment deviation value X1. When X1=0, it means that the current layer mark unit has no shift in the X direction relative to the front layer mark unit, so the alignment deviation value X1=0.
According to some other examples of the present disclosure, the gap value Q and the gap value q may be used to calculate the alignment deviation value between the adjacent front-layer key and current-layer key, in other words, between the current layer mark unit 114-1B and the front layer mark unit 114-1A in the Y direction, but the present disclosure is not limited thereto. The calculation method of the alignment deviation value may be:
Alignment deviation value Y1 in the Y direction=(gap value Q-gap value q)/2
When Y1>0, it represents that the current layer mark unit is shifted in the direction of +Y relative to the front layer mark unit, resulting in an alignment deviation value Y1. When Y1<0, it represents that the current layer mark unit is shifted in the direction of-Y relative to the front layer mark unit, resulting in another alignment deviation value Y1. When Y1=0, it represents that the current layer mark unit has no shift in the Y direction relative to the front layer mark unit, so the alignment deviation value Y1=0. The calculation of an alignment deviation value X2 (not shown) or an alignment deviation value Y2 (not shown) of other mark units, such as the mark unit 114-1B and the mark unit 114-1C in the X direction or in the Y direction may be deduced according to the principle, so the details are not elaborated again.
The redistribution structure 140 may include a plurality of alignment marks 110. The alignment marks 110 at least include a first alignment mark 111, a second alignment mark 112, a third alignment mark 113 and a fourth alignment mark 114, but the present disclosure is not limited thereto. In some examples of the present disclosure, for example from a cross-sectional direction as shown in
According to some examples of the present disclosure, the second alignment mark 112 and the third alignment mark 113 may be disposed adjacent to each other. In the present disclosure, alignment marks which are arranged adjacent to each other may refer to an embodiment in which no other alignment mark is arranged between the indicated alignment marks. In other examples of the present disclosure, the second alignment mark 112 and the third alignment mark 113 together may be disposed between the first chip unit 121 and the second chip unit 122.
In some embodiments of the present disclosure, the first alignment mark 111, the second alignment mark 112, the third alignment mark 113 and the fourth alignment mark 114 may be an island-like mark, a window-like mark or a hybrid mark respectively. Please refer to the above description for the details of the island-like marks, the window-like marks or the hybrid marks.
According to some examples of the present disclosure, the number of the alignment marks may be greater than the number of the chip units.
The redistribution structure 140 may be electrically connected to an electronic unit 150 and to a plurality of bumps 160. The bumps 160 may be fabricated by printing, chemical plating or electroplating, but the present disclosure is not limited thereto. According to some embodiments, the redistribution structure 140 may be disposed on at least one side of the electronic unit 150, for example, between the bumps 160 and the electronic unit 150, so as to electrically connect the electronic unit 150 below and the bumps 160 above.
In some embodiments, each one of the bumps 160 may independently include a conductive material. The conductive material may include, for example, a solder material, a bonding material, anisotropic conductive film (ACF) glue, a metal pillar, an alloy, other suitable materials, or a combination of the above conductive materials for use in packaging, but the present disclosure is not limited thereto. The metal may include, for example, copper, silver, titanium, nickel, gold, tin or a combination of the above, and the alloy may include a copper alloy, a silver alloy or a tin alloy, but the present disclosure is not limited thereto. In some embodiments, each one of the bumps 160 may independently include a solder, a bonding pad, anisotropic conductive film glue, or a copper pillar, but the present disclosure is not limited thereto.
The conductive layer of the redistribution structure 140 may include a metal, an alloy, other suitable materials, or a combination of the above conductive materials for use in packaging, but the present disclosure is not limited thereto. The metal may include copper, nickel, gold, titanium, molybdenum, aluminum or other suitable materials, and the alloy may include an alloy of the aforementioned metals, but the present disclosure is not limited thereto. The insulating layer of the redistribution structure 140 may include an organic dielectric material, an inorganic dielectric material, or a combination of the above dielectric materials for use in packaging, but the present disclosure is not limited thereto. The organic dielectric material may include, for example, an ABF substrate, a transparent photoresist, polyimide (PI), such as photosensitive polyimide, other suitable materials, or a combination of the above organic dielectric materials for use in packaging, but the present disclosure is not limited thereto. The inorganic dielectric material may include, for example, silicon oxide, silicon nitride, aluminum oxide, other suitable materials, or a combination of the above inorganic dielectric materials for use in packaging, but the present disclosure is not limited thereto. The Z direction in
The electronic unit 151 or the electronic unit 152 may include a plurality of dies, such as the first chip unit 121, the second chip unit 122, a conductive structure 153, and an insulating layer 154. In some examples, the electronic unit 150 including at least the electronic unit 151 or the electronic unit 152 may include known good dies, integrated circuits (ICs), packaged memories, diodes, capacitors, resistors, inductors, and other suitable electronic components, or a combination of the above, but the present disclosure is not limited thereto. The chip units 120 may be disposed in the protective layer 130, for example, the protective layer 130 may be provided to surround the first chip unit 121 and the second chip unit 122. For example, “surround” may refer to an arrangement in which a given element may contact at least two sides of a reference element from a cross-sectional view.
The electronic unit 151 and the electronic unit 152 may respectively include a conductive structure 153 and an insulating layer 154. For example, the conductive structure 153 and the insulating layer 154 may be respectively disposed on an active surface of the first chip unit 121 or the second chip unit 122. The conductive structure 153 and the insulating layer 154 are disposed between the first chip unit 121 or the second chip unit 122 and the redistribution structure 140, and the conductive structure 153 and the insulating layer 154 may be stacked alternately to form a composite layer structure of a single-layer stack or a multi-layer stack. The insulating layer 154 may be disposed between the redistribution structure 140, the first chip unit 121 or the second chip unit 122 and the conductive structure 153. The conductive structure 153 may be electrically connected to the bonding pad 155 of the first chip unit 121 or of the second chip unit 122, so that the bumps 160 may be electrically connected to the bonding pad 155 of the first chip unit 121 or of the second chip unit 122 via the conductive layer 141 of the redistribution structure 140 and the conductive structure 153. The bonding pad 155 may be an input/output (I/O) terminal of the first chip unit 121 or of the second chip unit 122, but the present disclosure is not limited thereto. The conductive structure 153 may include a conductive material such as a metal, an alloy, other suitable materials, or a combination of the above for use in packaging, but the present disclosure is not limited thereto. The metal may include copper, nickel, gold, titanium, molybdenum, aluminum or other suitable metals, and the alloy may include an alloy of the aforementioned metals, but the present disclosure is not limited thereto. The insulating layer 154 may include an organic dielectric material, an inorganic dielectric material, or a combination of the above dielectric materials for use in packaging, but the present disclosure is not limited thereto. The organic dielectric material may include, for example, an ABF carrier, polyimide, other suitable materials, or a combination of the above organic dielectric materials for use in packaging, but the present disclosure is not limited thereto. The inorganic dielectric material may include, for example, silicon oxide, silicon nitride, aluminum oxide, other suitable materials, or a combination of the above inorganic dielectric materials for use in packaging, but the present disclosure is not limited thereto. For example, in some embodiments, the process steps of the conductive structure 153 may be the same as the process steps of the conductive layer 141 of the redistribution structure 140, or they may be fabricated separately.
In some embodiments of the present disclosure, the process steps of the mark units of the alignment mark may be integrated with the process steps of the conductive layer 141 and the insulating layer 142 of the redistribution structure 140, so that the alignment marks 110 and the redistribution structure 140 may include the same film layer, or the alignment marks 120 are disposed in the redistribution structure 140 and in direct contact with the protective layer 130. In some embodiments of the present disclosure, the mark units in the island-like mark, in the window-like mark or in the hybrid mark may include a combination of a metal layer and an insulating layer. According to some examples of the present disclosure, the number of the metal layer of at least one of the alignment marks may be the same as the number of the metal layer of the redistribution structure. According to some other examples of the present disclosure, the number of the insulating layer of at least one of the alignment marks may be the same as the number of the insulating layer of the redistribution structure. In this way, the process steps of the conductive layer 141 and the insulating layer 142 of the redistribution structure 140 may be integrated with the process steps of each mark unit in the alignment marks, to achieve the beneficial efficacy of less manufacturing steps of the alignment marks. According to some examples, from a top view direction, the opening of the insulating layer 142 to form the alignment marks or the patterned conductive layer 141 may have a rounded corner because the process steps of the mark units of an alignment mark may be integrated with the process steps of the conductive layer 141 and the insulating layer 142 of the redistribution structure 140, but the present disclosure is not limited thereto.
In the packaging structure or in the electronic device of the present disclosure, further, there may be a through-hole structure to be arranged in some examples. The through-hole structure may include a conductive material, and the arrangement of the through-hole structure is beneficial to some functions, such as the heat dissipation function, the positioning function, or the connection with external components or the formation of electrical connections, of the packaging structure or the electronic device of the present disclosure. The packaging structure or the electronic device including the through-hole structure is described as follows.
The present disclosure proposes an alignment mark, so that the position occupied by the alignment mark in an electronic device with multiple chip units may not increase due to the development of multi-stacking layers, which is beneficial to the flexibility of the circuit design in the electronic device. On the other hand, an alignment mark including a test key is proposed to have the function of measuring the alignment deviation value, so that the alignment mark may become a versatile mark to reduce the need to occupy the layout space to save the space in the packaging structure or in the electronic device, and to improve the alignment accuracy between components or increase the space utilization rate in the electronic device. The electronic devices of the present disclosure may include at least three layers which stack in one of the alignment marks. This kind of stacking alignment marks may use 3D X-ray to determine the stacked pattern and the alignment marks.
Those skilled in the art will readily observe that numerous modifications and alterations of the device and method may be made while retaining the teachings of the disclosure. Accordingly, the above disclosure should be construed as limited only by the metes and bounds of the appended claims.
Number | Date | Country | Kind |
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202310067529.4 | Jan 2023 | CN | national |