1. Field of the Invention
The present invention relates to a field effect transistor (FET), and more specifically to an FET having field plate electrodes.
2. Description of the Background Art
A high output power FET which is one of various types of FETs has its drain terminal supplied with a high voltage and therefore, in general, it is necessary to design a power FET having its gate-to-drain leakage current reduced and its gate breakdown voltage increased. In this regard, there is currently known a type of field effect transistor taught by, e.g. U.S. patent application publication No. 2006/0043415 A1 to Okamoto et al., and adapted for forming a field control electrode between its gate and drain electrodes. There is also another type of field effect transistor taught by, e.g. U.S. patent application publication No. 2006/0102929 A1 to Okamoto et al., and provided a field plate (FP) electrode structure in which the overhang portion of a gate electrode extends in the direction toward the drain electrode on a first interlayer dielectric film. As taught by the publications, both of the field effect transistors are designed so as to reduce the electric field concentration between the gate and drain electrodes.
Still another type of field effect transistor is known which has an additional field plate electrode connected to its source electrode, i.e. source field plate (SFP) electrode, formed on a second interlayer dielectric film in order to reduce the electric field concentration between the gate and drain electrodes to a greater extent than the case of the above FP electrode structure, resulting in higher operation voltage and higher output power density than when the conventional FP electrode structure is used, see e.g. R. Therrien et. al., “A 36 mm GaN-on-Si HFET Producing 368 W at 60V with 70% Drain Efficiency” IEDM 2005 Tech. Digest 23.1, and Y. Nanishi et al., “Development of AlGaN/GaN High Power and High Frequency HFETs under NEDO's Japanese National Project” CS MANTECH Conference.
R. Therrien et. al., mentioned above also teaches that the above-stated SFP electrode is formed to reduce a parasitic gate-to-drain capacitance (Cgd), resulting in higher gain at high frequencies.
As described above, the conventional FET having the SFP electrode is capable of reducing the electric field concentration between the gate and drain electrodes and providing higher output power density. Further, as also described in R. Therrien et. al., the presence of the SFP electrode reduces a parasitic gate-to-drain capacitance (Cgd), resulting in higher gain at high frequencies. Likewise, the inventors of the present patent application have shown by the measurements that the presence of the SFP electrode reduces Cgd by about half and causes a 3 dB increase in gain at high frequencies.
However, the SFP electrode in the conventional FET is placed on the second interlayer dielectric film above the gate and FP electrodes. Since the SFP electrode connected to the source electrode is isolated from the FP electrode connected to the gate electrode only by the thickness of the second interlayer dielectric film, the gate-to-source capacitance (Cgs) of the FET increases, unpreferably resulting in a decrease in gain at high frequencies.
It is therefore an object of the present invention to provide a field effect transistor having the capacitance between its gate and source electrodes reduced and its gain at high frequencies increased.
A field effect transistor according to the invention comprises: an active layer formed on a semiconductor substrate; source and drain electrodes formed apart from each other on the active layer; a gate electrode formed between the source and drain electrodes; a first interlayer dielectric film formed on the active layer; a first field plate electrode connected to the gate electrode and provided on the first interlayer dielectric film between the gate electrode and the drain electrode; a second interlayer dielectric film formed on the first interlayer dielectric film; and a second field plate electrode connected to the source electrode and provided on the second interlayer dielectric film between the first field plate electrode and the drain electrode.
According to the invention, the second field plate electrode is provided on the second interlayer dielectric film between the first field plate electrode and the drain electrode, thereby reducing the gate-to-source capacitance (Cgs) and increasing gain at high frequencies.
The objects and features of the present invention will become more apparent from consideration of the following detailed description taken in conjunction with the accompanying drawings in which:
Now, with reference to the accompanying drawings, the structure of a field effect transistor according to an embodiment of the present invention will be described. Those drawings are simplified schematic representations intended to generally illustrate the shape, size, and positional relationships of the various structural components to the extent that the present invention can be understood by those skilled in the art. For the purpose of better understanding, the figures are drawn with some dimensions exaggerated. Further, preferred exemplary configurations of the invention will be given below. However, the materials used, numerical conditions and so forth given below are nothing but examples in the scope included in the essence of the invention. Accordingly, the present invention is not limited to the following illustration.
The structure of a field effect transistor (FET) 100 of the embodiment will be described with reference to a hetero structured high electron mobility transistor (HEMT) whose active layer is made of aluminum gallium nitride/gallium nitride (AlGaN/GaN), hereinafter referred to as GaN-HEMT. Note that the invention is not limited to such a specific configuration, but may be applied to a gallium arsenide (GaAs) FET whose active layer is made of GaAs. The active layer may be made of another material. Further, the invention may be applied to an FET of the metal insulator semiconductor (MIS) type and that of metal oxide semiconductor (MOS) type.
The substrate 10 is made of crystalline semi-insulating silicon carbide (SiC). Formed on one of the principal surfaces of the substrate 10 is the buffer layer 11. The buffer layer 11 is consisted of aluminum nitride (AlN), for example, and formed to a suitable for design, optional and preferable thickness by MOCVD (metal organic chemical vapor deposition) method, for instance. The GaN channel 12 is nominally undoped GaN material, which is grown, for example, by MOCVD on the buffer layer 11 to an intended, optional, and preferable thickness. The AlGaN electron supply layer 13 is consisted of undoped AlGaN material, which is deposited on the GaN channel 12 by a fabrication method such as MOCVD. The GaN channel 12 and AlGaN layer 13 form an active layer.
On the hetero-interface between the GaN channel 12 and AlGaN electron supply layer 13, the piezo-electric effect caused by a lattice mismatch induces and stores electrons in the GaN channel 12 near the hetero-interface. The induced and stored electrons form a two-dimensional electron layer. Further, formed on the electron supply layer 13 are the source electrode 1 and drain electrode 3 spaced apart from each other and formed in ohmic contact with the layer 13. Moreover, formed between the source electrode 1 and drain electrode 3 is the gate electrode 2 spaced apart from the electrodes 1 and 3 and formed in Schottky contact with the layer 13. Additionally, integrally formed with the gate electrode 2 is the FP electrode 5 extending towards the drain electrode 3 to form an overhang. The electron supply layer 13 has its surface covered with the interlayer film 21 formed of silicon nitride (SiN), for example, which is disposed just under the FP electrode 5.
Formed on the interlayer film 21 is the interlayer film 22 consisted of SiN, for instance. The interlayer film 22 covers the source electrode 1, the gate electrode 2, the FP electrode 5 and the drain electrode 3. Further, formed between the FP electrode 5 and drain electrode 3 on the film 22 is the FP electrode 6 connected to the source electrode 1 and disposed so as not to overlap, i.e. coat, the FP electrode 5 and drain electrode 3.
In accordance with the embodiment described above, the SFP 6 is placed apart from the gate electrode 2 and FP electrode 5 and between the gate and drain electrodes to reduce the electric field concentration between the gate and drain electrodes, and reduce the gate-to-source capacitance (Cgs) due to the presence of the SFP 6. Dimensions of the respective parts of the FET according to the embodiment will now be given in detail below. Note that in what follows, “the distance between electrodes” means the distance parallel to the surface of the substrate 10, i.e. horizontal to the surface of the substrate, in other words, the distance as measured in the top view.
Referring again to
The SFP spacing should comply with the constraint on the gate-to-drain electrode distance (Lgd). Specifically, a distance between the end of the FP electrode 6 on the side of the drain electrode 3 and the end of the electrode 3 is desirably not less than 2.0 μm. Because the SFP 6 is connected to the source electrode 1, a source-to-drain electric field could possibly break insulation when the SFP 6 is placed too close to the drain electrode 3.
As described above, the SFP 6 is arranged so as not to overlap vertically with the FP electrode 5 connected to an electrode to which the SFP 6 is not connected. In the following, the basic principle to determine the position of the SFP 6 in the vertical direction will be set forth.
First, how the provision of the SFP 6 on the additional interlayer film provides benefits will be demonstrated. As described above, the SFP 6 has been formed on the interlayer film 22 which overlies the FP electrode 5. Thus, the interlayer film 22 prevents short-circuiting between the FP electrode 5 (connected to the gate) and the SFP 6 (connected to the source) having a different potential than the FP electrode 5. In addition, the presence of the SFP 6 on the interlayer film 22 serves to reduce the electric field concentration to a greater extent than when the SFP 6 is located on the same level as the FP electrode 5. How the use of the SFP 6 and FP electrode 5 positioned at different levels provides benefits will be discussed with reference to
Note that in
As shown in
Next, how the thickness of the interlayer film 22 serves to reduce the electric field concentration will be described. From the above discussion, it will be found that the thickness of the interlayer film 22 is also a parameter which can be adjusted to reduce the electric field concentration. In the numerical simulation, the thickness of the interlayer film 22 is effective in the range of 100 to 400 nm in terms of film of silicon nitride (SiN). When the interlayer film 22 is too thin, the benefits achieved by forming the SFP electrode on the film 22 disappear and a decrease in the electric field concentration is not achieved, whereas when the interlayer film 22 is too thick, the benefits achieved by forming the SFP 6 to reduce the electric field concentration become smaller. Note that the thickness of not less than 100 nm in terms of nm of film of SiN is determined based on actual measurements. The thickness of not greater than 400 nm in terms of SiN is determined from numerical simulation.
How the above defined thickness of the interlayer film 22 serves to reduce the electric field concentration, referred to as SiN film thickness effect, will be described with reference to
Note that in
As shown in
For exemplary purposes, dimensions which are suitable for the FET in the embodiment are suggested from the above study as follows:
source-to-gate electrode distance (Lsg): 1.5 μm
gate electrode length (Lg): 0.7 μm
length of FP electrode 5 (overhang portion): 0.9 μm
SFP spacing length: 1.0 μm
length of FP electrode 6: 1.0 μm
gate-to-drain electrode distance (Lgd): 4.9 μm
distance between FP electrode 6 and drain electrode: 2.0 μm
thickness of interlayer film 21: 100 nm (in terms of film of SiN)
thickness of interlayer film 22: 200 nm (in terms of film of SiN)
How the use of SFP 6 within the FET having the dimensions as described above helps to reduce the electric field concentration, i.e. SFP effect, will be described with reference to
Note that in
As shown in
Next, how the value of the cut-off frequency varies with the value of the SFP spacing of the FET having the above-described configuration will be described with reference to
As shown in
As can be seen from
It is important to note that we found experimentally that when the FP electrode 6 is connected to the gate electrode 2, the parasitic capacitance (Cgd) is not reduced and the FET does not have the advantage of a better power gain at a relatively high frequency of operation.
As described above, in the embodiment, the FP electrode 6 is arranged not to overlap the gate electrode 2 and the FP electrode 5, and the FP electrodes 5 and 6 are connected to the gate and the source, respectively. Further, the FP electrode 6 is at a different level from the gate electrode 2 and the FP electrode 5 on which the interlayer film 22 is laid. In this case, the thickness of the interlayer film 22 is preferably 100 to 400 nm. When a distance between the FP electrodes 5 and 6 is at least 100 nm, the electric field concentration between the gate and drain regions can be reduced and the gate-to-source capacitance (Cgs) due to the presence of the FP electrode 6 can be reduced, allowing the FET 100 to exhibit a comparatively high gain factor at high frequencies. This allows an FET to have far better high-frequency characteristics than the conventional high power device.
While the foregoing embodiment has been shown and described as having the FP electrode 5 formed integrally with the gate electrode 2, an alternative embodiment having the FP electrode 5 connected to the gate electrode 2 by way of an interconnection placed external to the FET will be described. Note that elements like those in the foregoing embodiment are denoted in the following by the same reference numerals.
Also in the configuration, the cut-off frequency fT achieved by the above GaN-FET 100 can be obtained and the advantages similar to those exhibited by the FET 100 can be achieved. That is, when the electrodes 2 and 5 are at the same electrical potential, the same advantages as the embodiment shown in
While the embodiment having the FP electrode 5 formed in integral with the gate electrode 2 has been described, a still another embodiment having the FP electrode 5 connected to the gate electrode 2 while covering the electrode 2 will be described.
Referring now to
As commonly observed for standard GaN-HEMT structures, the gate electrode 2 (Schottky gate electrode) is made of Ni/Au. The Ni/Au metal is poor in adhesion to the interlayer film 21 and therefore it is not preferred that the FET 100 has the gate electrode 2 and the FP electrode 5 formed in integral with each other. Instead, it is preferred that as understood from the present embodiment, the FP electrode 5 is made of Ti/Pt/Au for the purpose of improvement of adhesion to the interlayer film 21.
Also in that configuration, the cut-off frequency achieved by the above GaN-FET can be obtained and the same advantages as the embodiment shown in
While the foregoing embodiments have been shown and described as having only the FP electrode 6 connected to the source electrode 1 and serving as a field plate, an embodiment will be described which has, in addition to the FP electrode 6, FP electrodes 8 and 9 connected to the source and formed on the respective interlayer dielectric films for the purpose of reducing the electric field concentration to a greater extent and allowing for operation at higher voltages.
The interlayer film 23 is consisted of, for example, SiN and is formed on the top of the interlayer film 22. The interlayer film 23 overlies the FP electrode 6. Further, formed on the interlayer film 23 between the FP electrode 6 and the drain electrode 3 is the FP electrode 8, which is connected to the source electrode 1 and located so as not to overlap or overlie the FP electrode 6 and the drain electrode 3.
Further, formed on the top of the interlayer film 23 is the interlayer film 24 consisted of, for example, SiN, which in turn overlies the FP electrode 8. Further, formed on the interlayer film 24 between the FP electrode 8 and the drain electrode 3 is the FP electrode 9, which is connected to the source electrode 1 and located so as not to overlap the FP electrode 8 and the drain electrode 3.
Moreover, the FP electrode 8 is arranged so that a distance between the ends of the FP electrodes 8 and 6, i.e. SFP spacing, is at least greater than 0 μm. In short, it is important for the FP electrode 8 not to overlap the FP electrode 6. Further, the SFP spacing is desirably not greater than 2.0 μm. Likewise, the FP electrode 9 is also arranged so that a distance between the ends of the FP electrodes 9 and 8, or SFP spacing, is at least greater than 0 μm. Further, the SFP spacing is desirably not greater than 2.0 μm.
In order for the FET 400 of the embodiment to exhibit a comparatively high gain factor at high frequencies as is the case with respect to the foregoing embodiments, the FP electrode 5 connected to the gate and the FP electrode 6 connected to the source should comply with a certain arrangement rule for the embodiment of the FET 100. The reason for this is that an increase in parasitic gate-to-source capacitance (Cgs) arises only due to the space between the two FP electrodes 5 and 6. Note that the number of the FP electrodes depends on the gate-to-drain electrode distance (Lgd) and further the thickness of the interlayer films. In addition, for proper operation of the FET 400, it is a condition to prevent the FP electrodes from overlapping one another in order to reduce the electric field concentration.
As described above, the FP electrodes 5, 6, 8 and 9 do not overlap one another and the number of the SFP electrodes located on the side of the drain increases in proportion to an increase in number of the interlayer films, thereby reducing the electric field concentration. In this case, the extent to which the electric field concentration is reduced depends on the gate-to-drain electrode distance (Lgd) and the thickness of the interlayer films. Therefor, taking the first-described embodiment into account, the suitable conditions for forming the individual FP electrodes so as not to overlap one another in order to reduce the electric field concentration will be concluded, for example, such that a distance between the individual FP electrodes satisfies a relationship of 0<SFP. spacing ≦2.0 μm, the total thickness of the interlayer films is not greater than 400 nm, and a distance between the edge of the SFP electrode closest to the drain electrode 3 and the electrode 3 is not less than 2.0 μm.
Thus, it can be desirable that the total thickness of the interlayer films 22, 23 and 24 disposed on the FET 400 be 100 to 400 nm in terms of film of silicon nitride (SiN).
As described so far, in addition to the advantages of the embodiment of the FET 100, the embodiment of the FET 400 provides the following advantages. That is, because the FET 400 includes the FP electrodes 8 and 9, both of which are located so as not to overlap each other, the FET 400 serves to reduce the electric field concentration to a greater extent and is intended to allow for operation at higher voltages.
The entire disclosure of Japanese patent application No. 2007-120617 filed on May 1, 2007, including the specification, claims, accompanying drawings and abstract of the disclosure, is incorporated herein by reference in its entirety.
While the present invention has been described with reference to the particular illustrative embodiments, it is not to be restricted by the embodiments. It is to be appreciated that those skilled in the art can change or modify the embodiments without departing from the scope and spirit of the present invention.
Number | Date | Country | Kind |
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2007-120617 | May 2007 | JP | national |