The present invention relates to an integrated circuit and to a method of manufacturing an integrated circuit.
Integrated circuits of semiconductor devices may include one or more layers having positively or negatively doped polysilicon. It can be of importance for the functionality of such a semiconductor device that the concentration of the dopant within the polysilicon layer corresponds to the respective preset target concentration as far as possible.
In some applications, it may also be necessary to have different degrees of doping within the polysilicon layer. In this case it may be desirable to place the doping ions as exact as possible into the desired region.
For these and other reasons, there is a need for the present invention.
One embodiment provides a method of manufacturing an integrated circuit. The method includes providing a first polysilicon layer as part of a gate structure above a semiconductor carrier; doping the first polysilicon layer with positive ions by a plasma ion doping; and depositing a second polysilicon layer above the first polysilicon layer and doping the second polysilicon layer with positive ions by an implantation process.
The accompanying drawings are included to provide a further understanding of the present invention and are incorporated in and constitute a part of this specification. The drawings illustrate the embodiments of the present invention and together with the description serve to explain the principles of the invention. Other embodiments of the present invention and many of the intended advantages of the present invention will be readily appreciated as they become better understood by reference to the following detailed description. The elements of the drawings are not necessarily to scale relative to each other. Like reference numerals designate corresponding similar parts.
In the following Detailed Description, reference is made to the accompanying drawings, which form a part hereof, and in which is illustrated by way of illustration specific embodiments in which the invention may be practiced. In this regard, directional terminology, such as “top,” “bottom,” “front,” “back,” “leading,” “trailing,” etc., is used with reference to the orientation of the Figure(s) being described. Because components of embodiments of the present invention can be positioned in a number of different orientations, the directional terminology is used for purposes of illustration and is in no way limiting. It is to be understood that other embodiments may be utilized and structural or logical changes may be made without departing from the scope of the present invention. The following detailed description, therefore, is not to be taken in a limiting sense, and the scope of the present invention is defined by the appended claims.
Embodiments of the invention will now be described with reference to the drawings. The embodiments in the drawings are given as an example only and are not intended to limit the scope of the invention. For example, the embodiment relating to SONOS cells is not to be seen as limiting as other embodiments not related to SONOS cells may easily be derived based on the below description without departing from the spirit of the invention.
Therefore, according to one embodiment, the integrated circuit is a SONOS-memory device. Of course, there are other embodiments, as for example other kinds of memory devices, or even other semiconductor devices.
A SONOS-memory constitutes one possible embodiment of an EEPROM which is an electrically erasable programmable read-only memory. SONOS memories may e.g., be used as low voltage, high density EEPROMs. A SONOS-memory has as a layer sequence an ONO (oxide-nitride-oxide) dielectric structure in the gate area of the memory. The structure of a SONOS-memory cell, as it is understood here, can also include modified layers, which means that additional elements or compounds are contained in the oxide layers and/or the nitride layer. In general, the ONO dielectric structure is one example of a charge trapping layer provided between insulating layers. On top of the ONO structure, there is deposited a polysilicon layer. Such a SONOS-memory device may have memory cells having a positively doped polysilicon layer (p+-poly-Si layer).
A SONOS memory device may be built up of several kinds of transistors. According to one embodiment, the memory cell transistors are n-channel transistors having a p+ poly-Si (poly silicon) layer. The transistors in the periphery area of the memory cells may include n-channel and p-channel transistors. Those periphery transistors have their poly-Si layers formed as n+ layers in the first case and either formed as p+ or n+ layers in the second case. The n+ layers in the second case are employed if so called “buried channel” PMOS devices are produced.
The doping of the poly-Si layers may be carried out either via insitu doping or by conventional techniques such as implantation of boron ions.
According to another embodiment, an integrated circuit and a method of manufacturing an integrated circuit may be provided. The integrated circuit may have a polysilicon double layer, the polysilicon double layer e.g., having a first polysilicon layer and a second polysilicon layer formed above the first polysilicon layer, the first polysilicon layer being doped with positive ions to a higher concentration than the second polysilicon layer.
Due to the fact that two polysilicon layers may be provided having positive ions, e.g., boron ions, therein, it is possible to have a high ion concentration on an underside, e.g., in a lower region, of the double polysilicon structure and a lower ion concentration in the upper polysilicon layer. The expression “underside” as it is meant here, is intended to designate that layer of the polysilicon double layer which is directed to or faces an underlying gate structure in the integrated circuit. In a further embodiment, the ions may be induced into the different polysilicon layers by different methods.
For example, a higher concentration of positive ions in the lower or first polysilicon layer may be of advantage in a memory cell area of a semiconductor memory, whereas in a periphery area of the memory cell, the boron concentration of the polysilicon layer may tolerated to be lower.
If an uppermost layer of an oxide-nitride-oxide layer structure (ONO layer) is doped with positive ions to a high extent, or even saturated with positive ions, the high concentration of positive ions in the lower polysilicon layer or first polysilicon layer may have the effect that no boron will be “sucked away” i.e., diffuse from the top oxide layer of the ONO-structure into the overlaying poly-Si layer. One embodiment of the present invention dopes the lower polysilicon layer with a desired high concentration.
On the other hand, a high concentration of positive ions in the polysilicon layer may not be desired in the memory cell periphery area. One embodiment of the present invention also allows a doping with a lower concentration in the memory cell periphery area and simultaneously having the desired high concentration of dopant within the lower polysilicon layer of the memory cell area.
According to one embodiment, the second or upper polysilicon layer has a lower concentration of boron ions, and therefore that upper polysilicon layer of the memory cell area can be produced simultaneously with the polysilicon layer of the periphery area of the memory cell. In other words, it is possible according to one embodiment that the memory cell area includes the double layer polysilicon structure, whereas the periphery area has only the second polysilicon layer thereon so that in that area, a lower concentration of positive ions in the poly-Si is achieved.
In reference to the drawings, the different layers may not be in scale due. Some layer thicknesses are exaggerated in order to increase the intelligibility of the illustrated process.
In
It is to be mentioned that the regions or areas illustrated in the drawings and described herein only constitute one example of different functional areas in an integrated circuit. Generally, the different areas may relate to areas in which different kinds of transistors are provided and to the remaining circuitry. The polysilicon layers may especially constitute a part of the gate structure of those transistors.
The deposition of the starting layers is substantially as in the state of the art. In
As it is depicted in
As it is illustrated in
In
Now, as illustrated in
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Then, etching of the oxide 14 and nitride 13 layers, by reactive ion etching, is carried out. In this connection, the polysilicon layer 3 serves as an etch stop. Afterwards, the polysilicon layer 3 is etched by reactive ion etching. The pad oxide 2 is etched by wet etching in those areas which are not covered by the resist mask 15. The result of this process is depicted in
As it can be seen from
As to
Up to this point, the processes illustrated in the figures and described herein are directed to the manufacture of the base layers of a semiconductor memory, including a gate structure and its periphery. Other intermediate processes can be included to form certain structures as this will be understood by the person skilled in the art. At this point, there is the ONO layer structure as the upper layers in the memory cell area and the gate oxide layer 16 as the uppermost layer in the periphery area.
In reference to
b illustrates the state in which doping of the first poly-Si layer 18 takes place in the array area. Due to the fact that the periphery area is covered with the nitride hard mask 19, doping only takes place in the array area where the memory cell transistors of the memory device are to be formed. The first poly-Si gate layer 18 is doped by a plasma doping process. By this plasma doping process, positive ions, boron ions are induced into the first poly-Si gate layer 18 and also into the underlying top oxide layer 14 of the ONO-structure. By this means, a high concentration of ions can be achieved in both layers due to the fact that plasma doping has the advantage of a very shallow penetration depth.
The top oxide layer 14 if the ONO-structure is doped to an extent to be saturated with ions. Due to the fact that with plasma doping, a high concentration of ions can also be achieved in the first poly-Si gate layer 18, the danger of depletion of charge corridors due to a low concentration of ions, i.e. boron, at an interface of layers 14 and 18 during high temperature processes can be avoided. The ion concentration of the first poly-Si gate layer 18 should be about 1021 ions per cm3 or higher.
As illustrated in
Due to the fact that it is not necessary for the second poly-Si gate layer 20 to be doped to such a high extent as the first poly-Si gate layer 18, a conventional ion implantation process can be carried out. As this is known to the person skilled in the art, ion implantation can be carried out at room temperatures. The dopant atoms are accelerated to a high speed and thus shot into the poly-Si layer with high energies. In practice, energies of 5 keV to 50 keV are used. Such a process leads to a certain ion concentration gradient in the second poly-Si gate layer 20. Normally, by such a process, the concentration of ions is higher at the region at the surface of the second poly-Si gate layer 20 and decreases in the depth direction of that layer. This means that at the array area, the ion concentration decreases with increasing depth within the second poly-Si gate layer 20 and suddenly increases again at the interface with the first poly-Si gate layer 18 due to the fact that the latter has been doped to a concentration of at least about 1021 ions per cm3 in the preceding plasma doping process.
During the above described ion implantation at the array area and at a region of p-MOS transistors to be formed in the periphery area, a region of n-MOS transistors to be formed in the periphery area is covered with a resist mask (not illustrated in the drawings) in order to avoid p+ doping in that region.
As it has been mentioned above,
As a next process the result of which is illustrated in
As a final process, the forming of gate lithography and the subsequent etching is carried out. That process is, according to this embodiment, the same in a gate region of the memory cell array area and in a gate region of the periphery area. For this reason,
As can be seen from
Then, as it is illustrated in
a and 12b illustrate cross sections of gate regions in the periphery area and in the array area, respectively. These cross sections illustrate the essential components of the SONOS memory device. As it can be seen from those figures, each gate region of the memory device includes a dual layer structure of poly-Si layers, i.e. first poly-Si gate layer 18 and second poly-Si gate layer 20. In the periphery area, there are n-channel transistors and p-channel transistors. The n-channel transistors have their poly-Si gate layers doped with n+ ions injected by an implantation method. The p-channel transistors have their poly-Si gate layers doped with p+ ions injected by an implantation method.
On the other side, as can be seen from
According to
The process illustrated in
Also in this case, the doping of the first polysilicon layer may be done by plasma ion doping and the doping of the second polysilicon layer may be done by an implantation process, as it has been described above. With the different doping methods a relative high concentration of dopant in the lower regions of the poly-Si layer of the second area can be achieved and so a migration of ions away from a highly doped layer underneath the lower polysilicon layer to the polysilicon layer due to a doping gradient can be avoided.
In
As it is depicted in the drawing, one or more of the integrated circuits 26 have a transistor 28 built therein. The transistors 28 include a polysilicon double layer structure which is part of a gate structure. The polysilicon double layer structure includes a first polysilicon layer 18 and a second polysilicon layer 20, wherein the first polysilicon layer is doped with positive ions to a higher concentration than the second polysilicon layer.
Although specific embodiments have been illustrated and described herein, it will be appreciated by those of ordinary skill in the art that a variety of alternate and/or equivalent implementations may be substituted for the specific embodiments illustrated and described without departing from the scope of the present invention. This application is intended to cover any adaptations or variations of the specific embodiments discussed herein. Therefore, it is intended that this invention be limited only by the claims and the equivalents thereof.