This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2012-038981, filed Feb. 24, 2012, the entire contents of which are incorporated herein by reference.
Embodiments described herein relate to a manufacturing method of a semiconductor device and a semiconductor manufacturing device used therein.
A low density of dopants are implanted into a transistor (semiconductor device) channel region to control threshold voltage. However, as transistor refinement has progressed, the length of the gate has shortened leading to the narrowing of the channel domain. In the case where dopants are deposited into the channel domain of the transistor to keep the impurity density, in extreme cases, there is a possibility that no dopants for controlling the threshold voltage in the channel domain exists.
As device sizes shrink, and dopant dosages become very small, it has become difficult to control the density of the implanted dopants. For example, in the implantation techniques used heretofore, assuming that the gate length is adequate, the dopant density is averaged over the span of the channel. Accordingly, even if the resulting dopant density profile is non-uniform, there is not much effect on the transistor threshold voltage. Nevertheless, when the gate length is shortened, the transistor threshold voltage can vary greatly if the dopant density is non-uniform over the length or span of the channel.
As a method to solve this problem, a technique of implanting single ions is proposed. This is a technique in which ions are inserted one at a time into a desired position in the channel. By using this technique, implanted dopant ions can be implanted into intended positions, and thus a uniform density, within the narrow channel.
By single ion implanting, in which dopant ions is inserted one at a time, throughput suffers, and the manufacturing costs of transistors increases drastically. Therefore, using single ion insertion for mass production is difficult.
To provide a uniform dopant density across a channel region, a thin, self-aligning dopant containing material is deposited over the channel region, such that the dopants are regularly and predictably-spaced across the surface of the channel region. These dopant ions may then be implanted into the channel to provide a doped channel with a defined ion density.
In an embodiment, an organic compound such as pyridine triphenylborane and or ethyldene triphenylborane is used to form a regular repeating boron doped carbon ring structure across the surface of the channel region. Dopants other than boron and phosphorous may be used in conjunction with these regularly repeating and predictably-spaced structures formed over the channel region. The dopants include p and n dopants useful for doping of semiconductor materials, but may include other atoms as well.
The position and spacing of the dopant may be modified by changing the chemistry of the dopant layer. For example, when a chemistry which deposits a larger repeating structure relative to each dopant atom is deposited over the channel region, the spacing between the dopant atoms will increase. However, the deposited dopant will still have a uniform spacing and a uniform density across the channel region because of the regular repeating structure of the deposited layer. Likewise, using a chemistry which deposits a smaller repeating structure relative to each deposited dopant atom will yield a higher density of dopant atoms, but will still result in a regular and uniform spacing of the dopant atoms overlaying the channel layer.
After formation of the repeating structure over the channel region, the dopant atoms are implanted into the channel depth by bombardment of the deposited dopant layer with neutral ions. The ions may be provided by forming a plasma overlying the substrate and providing a negative bias on the substrate. The bias level influences the energy at which the neutral ions impact the dopant layer and thus the energy they impart on the dopant layer. Thus, the bias level and the mass of the ion influence the depth at which the dopants are implanted into the channel region (e.g., the channel depth).
Additionally, the constituents of the dopant layer other than the dopants may also be implanted along with the dopant. During the annealing process which follows implantation, the constituents of the dopant layer other than the dopants can help prevent diffusion of the implanted dopants from their intended position, thereby further fixing a uniform spacing (density) of the dopant atoms along the channel region.
Using traditional lithographic techniques, the P and N doped regions may be selectively formed in an underlying substrate. As will be described in more detail herein, the regions to be N doped are masked during the deposition of the material for P doping and the regions to be P doped are masked during the deposition of the material for N doping.
Implantation of the dopants may occur after each material is deposited or after both materials have been deposited over respective channel regions.
In the embodiments, a self-limiting monolayer of the material containing the dopant is deposited over the channel region. If a greater density of dopants is required in the channel region, the chemistry may be changed to increase the dopant density in the monolayer or additional monolayers may be deposited either before or after an implantation step.
In an embodiment, the method of manufacturing a semiconductor device includes forming a monolayer that includes organic compounds that contain conductive type dopants on a semiconductor layer, applying a bias voltage to the semiconductor layer, and bombarding the monolayer with ions from a plasma against the monolayer, so that conductive type dopants included in the monolayer are bombarded by the plasma ions with sufficient energy to push them into the channel region to form the dopant layer in the semiconductor layer. As described above, this manufacturing method controls the density of the conductive type dopants by changing a size of the functional group combined with the conductive type dopants to surround the conductive type dopants in these organic compounds.
The following description refers to the appended figures for explanation. The disclosure is not just limited to this embodiment. In addition, common symbols are placed for the common parts on the diagram and duplicate explanations are omitted. Furthermore, the figures are schematic views to explain the embodiments and promote understanding. While there are places where the figures, dimensions, and ratios differ from actual device, design changes can be adequately made taking into consideration the relevant explanation below and known technology.
First, referring to
This pyridine-triphenylborane monolayer 106 can be formed according to the following for example. First, pyridine-triphenylborane is dissolved in an organic solvent. Next, argon and helium carrier gases are mixed in the dissolved organic solvent to make a pyridine-triphenylborane gas using a vaporizer. Then, the monolayer 106 is formed by exposing the vapor of the gaseous pyridine-triphenylborane to the upper surface of the silicon substrate 101.
Pyridine-triphenylborane is an organic compound including boron atoms, a conductive type dopant to be injected into the silicon substrate 101, possessing a molecular composition as illustrated in
Next, referring to
Furthermore, carbon (C), hydrogen (H), and nitrogen (N) atoms in the pyridine-triphenylborane monolayer 106 are also implanted along with the boron atoms by the plasma ions and thereby injected into the P-type channel diffusion layer 108. During the post implant annealing process, these carbon and nitrogen atoms can work as a scatter preventing impurity to reduce the overall movement of the boron atoms implanted into the P-type channel diffusion layer 108. In addition, fluorine (F) atoms can also be injected into the P-type channel diffusion layer 108 when an organic compound containing boron B and F atoms is used as a material of the monolayer 106. These F atoms, like C and N atoms, can work to reduce scattering of B atoms injected into the P-type channel diffusion layer 108. Moreover, regarding the H atoms, for organic compounds such as pyridine-triphenylborane, even if they are injected into the channel diffusion layer 108, there are insufficient H atoms present to detrimentally affect the features of the CMOS transistor being formed. According to aspects of the present disclosure, organic compounds containing H atoms in an amount that do not cause deterioration of the underlying device being formed may be selected.
After this, the structure displayed in
Next, referring to
Then, as illustrated in
The ethylidene triphenylphosphane monolayer 112, can be formed by dissolving ethylidene triphenylphosphane in an organic solvent, and with a vaporizer, forming an ethylidene triphenylphosphane vapor. The ethylidene triphenylphosphane vapor can then be exposed to the upper surface of the silicon substrate 101.
Ethylidene triphenylphosphane is an organic compound that includes P (phosphorus) atoms as conductive type dopant to be implanted into the silicon substrate 101 and possesses a molecular structure as displayed in
Next, a plasma of inactive gas ions such as H, He, Ne, and Ar (argon) bombard the substrate, and the monolayer, as shown in
The C and H atoms of the monolayer 112 of ethylidene triphenylphosphane are also impacted along with P atoms and are injected into the N-type channel diffusion layer 114. These C atoms reduce the movement of the P atoms implanted into the N-type channel diffusion layer 114 during the later annealing step. Again, it is not a problem to use organic compounds that include P atoms with F atoms as materials of the monolayer 112 as a modified example of the embodiment. Moreover, in regards to H atoms, for organic compounds such as ethylidene triphenylphosphane, even if they are implanted into the N-type channel diffusion layer 114, there should not be enough H atoms that would affect the performance of the CMOS transistor. According to an embodiment, an organic compound can be selected containing H atoms in an amount that does not cause deterioration to avoid weakening the attributes of the CMOS transistor.
Afterwards, the resist film 109 can be removed and the structure shown on
Following this, established methods can be used to form agate insulator 115, agate electrode 116, an N-type extension diffusion layer 117, a P-type extension diffusion layer 118, a sidewall insulator 119, an N-type source drain diffusion layer 120 and a P-type source drain diffusion layer 121, and the CMOS transistor (semiconductor device) 1, can be obtained as displayed in
In addition, it is preferable to maintain a substrate temperature that does not damage the monolayers 106 and 112 that include the organic compounds prior to the implanting of the dopant from the monolayer. For example, according to an embodiment, a substrate temperate of approximately −30° C. to 100° C. may be desirable.
In an embodiment, the conductive type dopants included in the monolayer of organic compounds are impacted by inactive gas ions. The conductive type dopants are implanted into the silicon substrates in a regular repeating pattern which substantially replicates the repeating pattern of the dopants in the self aligned monolayer. Accordingly, it is possible to precisely implant conductive type dopants to the desired density or spacing, without the need to individually implant individual atoms singularly. Therefore, since it is possible for dopants to be implanted into the silicon substrates uniformly and precisely at a desired infusion depth even with low density conductive type dopants (i.e. 1E12 atoms/cm2), the non-uniformity of dopant density can be reduced. For example, even if the gate length is less than 20 nms in a CMOS transistor, since it is possible to inject conductive type dopants into the channel domain uniformly and precisely, the resulting variance of the threshold voltage from transistor to transistor is small. Accordingly, a good CMOS transistor can be formed.
Below,
First, an organic compound monolayer 302 can be formed that contains B, P, and As conductive type dopants 304 on a silicon substrate 301 as shown in
Next, inactive gas ions 303 are directed, at a desired energy set by the bias on the substrate or underlying support, at the top surface of the silicon substrate 301 as shown in
In this way, the intervals of the conductive type dopant 304 implanted into the silicon substrate 301 can be controlled by the conductive type dopant 304 interval in the monolayer 302. Referring to
Moreover, since the B, P, and As conductive type dopants are implanted at a low density in the embodiment, a monolayer without overlapping organic compound molecules are used. To raise the density of the conductive type dopants, overlapping layers of, for example, two or three organic compound molecules may be used. Even in this case, the density of the conductive type dopants can be precisely controlled. These additional layers may be formed so that multiple monolayers are present at the plasma ion bombardment step, or individual monolayers, with plasma ion bombardment occurring between monolayer formation steps, may also be employed.
This embodiment differs from Embodiment 1, by implanting conductive type dopants into a silicon substrate by applying high frequency bias using H, He, Ne, and Ar inactive gas ions formed from plasma (e.g., plasma doping). In this way, it is possible to infuse the conductive type dopants in a short time as compared to Embodiment 1. In addition, the direction of ion infusion used in Embodiment 1 is defined so that places exist where injection is not possible. In this embodiment, since infusion direction will not be limited because of the plasma doping method being used, the conductive type dopants can be injected into the silicon substrate surfaces like side surface silicon channels on 3D structural devices such as FinFET, surround gate transistor, and BiCS (Bit-Cost-Scalable). Moreover, transistors such as FinFET can be used as memory device driver transistors. MRAM (Magneto resistive Random Access Memory), for example, is cited as a memory device triggered by the transistors.
The figures that explain the manufacturing method of Embodiment 2 of semiconductor device is shown similarly as the figures used to explain Embodiment 1 and as such the manufacturing method of semiconductor device for Embodiment 2 is explained in
First, part of the upper surface of the silicon substrate 101 in which element separation domain 102 is formed is covered by a resist film 103 as is shown in
While the substrate is covered by the resist film 103 as illustrated in
Next, inactive gas ions such as H, He, Ne, and Ar which are formed in plasma are projected toward the silicon substrate 101. The inactive gas ions are applied with a high frequency bias voltage by application of high voltage to electrodes within chamber as is displayed in
Next, the P-type well diffusion layer 105 and P-type channel diffusion layer 108 are covered by a resist 109 to form the other part of upper surface of the silicon substrate 101, as illustrated
Next,
Next,
A chamber 401, as shown in
In addition, the chamber 401 possesses two material tanks 410 and this material tank connects chamber 401 through a liquid mass flow controller 412, a vaporizer 411, valves (provision part) 405 and 406. In the two material tanks 410, there are organic compound solutions containing the P-type conductive type dopants (e.g., B) and those containing N-type conductive type dopants (e.g., As and P) and their solutions are mixed with argon gas (carrier gas) and the like, regulated and sent via a mass flow controller 413 into the vaporizer 411 and gasified. Furthermore, the gasified organic compounds are distributed into the inside of the chamber 401. The chamber 401 is not limited to two material tanks 410. It may include one, two or more.
Moreover, the chamber 401 includes the valve 403 (supply part) to supply the inactive gases such as H, He, Ne and Ar. In addition, the chamber 401 has a pair of electrodes 404 that make the inactive gases into plasma and a coil 402. The coil 402 regulates the magnetic field inside the chamber 401 and keeps the plasma generated by the electrode 404 from touching the inner wall of chamber 401. By doing this, the coil 402 prevents plasma from undermining the inner wall of chamber 401 and polluting the CMOS transistor. RF (Radio Frequency), ICP (Inductively-Coupled Plasma) and ECR (Electron Cyclotron resonance) outlets can be used for plasma outbreak power supplies and RF outlets can be used for bias voltage power supplies.
According to the embodiment, it is possible that by forming organic compound monolayers containing the conductive type dopants on a silicon substrate and then by incidence of the inactive gas ions formed by plasma into the silicon substrate applied with the high frequency bias, the conductive type dopants including the inactive gas ions that are projected into the organic compounds are impacted and those conductive type dopants can be injected into the silicon substrates at virtually equal intervals. Therefore, since it is possible to inject low density conductive type dopants at a desired depth into the silicon substrates precisely, it is possible to reduce the non-uniformity of dopant density across a channel region. As such, even in a narrow CMOS transistor, conductive type dopants can precisely be injected into that channel the domain, the dispersion of threshold voltage is small, and a good CMOS transistor can be formed. In addition, according to the embodiment, by using this plasma doping method, since multiple inactive gas ions can be injected into the domain possessing fixed area, a shorter time can be used to inject the conductive type dopants compared to Embodiment 1. Moreover, with the ion-implanting used in Embodiment 1 the direction of ion projection is determined so in the case that ion is projected into the monolayer of the silicon substrate possessing a complex surface, there may be places where projection is not possible. Nonetheless, in the plasma doping method directions for projecting ions are not limited and therefore ions can be implanted into the silicon substrate monolayer that possesses complex surface. In the case where there is a trench in the surface of the silicon substrate and the organic compound monolayer is formed covering the inner side wall of that trench, for example, since ion-implanting direction is determined, projecting ions inside the trench is difficult and projecting ions into the entire monolayer covering the side wall cannot be achieved. However, in the plasma doping method, plasma (ions) enter the inside of the trench and can project ions into the entire monolayer covering the trench side wall because they are drawn in by bias voltage applied to the silicon substrate. Therefore, even if the silicon substrate surface is a complex structure, ions can be projected into the silicon substrate monolayer and as a result conductive type dopants can be injected uniformly into the silicon substrate.
In addition, the manufacturing device is to be one which includes a supply part that introduces the inactive gases and a supply part that introduces the organic compounds that contain conductive type dopants, and includes a chamber that includes a power supply to make the inactive gas into plasma and a power supply to apply bias onto the substrate. Therefore, it is easy to provide a manufacturing device that can realize process flow that injects conductive type dopants.
Moreover, the silicon substrates do not necessarily have to be silicon substrates for Embodiments 1 and 2 but can be other substrates (for example, SOI, Silicon on insulator substrate, and SiG substrates, etc). As well, the semiconductor structures formed on various substrates can also be good and semiconductor layers that are devices with three-dimensional structure will also do.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
Number | Date | Country | Kind |
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2012-038981 | Feb 2012 | JP | national |